CMA/Flodyne/Hydradyne Capabilities Overview

www.cmafh.com

Do you know
CMA/Flodyne/Hydradyne?
 Engineering

 Fabrication & Sub Assembly

 Field Service & Repair

 On Site Programming

 Start-up Services

 Full Line Distribution

Hello,

When people visit our facility or work with our sales people, the most common thing we hear is that “I didn’t know
you...sold that or did this.” We have two goals in presenting this collection.

1. Compile a pictorial sample of our capabilities.
2. Get you to say “I didn’t know CMA/Flodyne/Hydradyne did that.”

We have been in business for more than 30 years and many of you know
CMA/Flodyne/Hydradyne as a fluid power company, but we are much more.

 Motion & Logic Controls
 Hydraulics, Pneumatics & Electrical
 Machine Safety
 Field Service and Repair
 Engineered Systems
 Warehouse & Distribution

Give us a chance to serve you, and thanks for your continued support.

Regards,

Harry Aghjian Rob Shepherd
Harry Aghjian Rob Shepherd
Wisconsin Sales Manager Illinois Sales Manager
CMA/Flodyne/Hydradyne CMA/Flodyne/Hydradyne
3265 Gateway Road, STE 300 1000 Muirfield Drive
Brookfield, WI 53045 Hanover Park, IL 60133

Company Overview

What we do:
 Full Service Distributor Representing Industry’s Leading
Suppliers of Pneumatics, Hydraulics and Motion/Logic Controls
 Complete In-House Design & Fabrication Services
 Field Service & Repair, Start-Up Services
 Industrial & Product Training
 We Serve Machine Builders & Industrial End Users
Located Primarily in Illinois, Indiana, Iowa & Wisconsin

Who we are:
Brookfield, WI Office
 A Locally Owned Company Since 1974
and Distribution Center
 A Growing Company Investing in New Technology to
Deliver Leading Edge, Competitive Customer Services
 CMAFH Corporate Culture Positively Impacts our
Communities with Planned Donations of Time, Money &
Product to United Way, Food Banks, Area Schools, more.
 Over 100 Employees who Care about Your Success
Hanover Park, IL Office and Distribution Center

Value-Added Capabilities

Engineering Fabrication & Field Service &
Hydraulics
Custom Power Unit Design Subassembly Repair
AutoCAD documentation packages
Motor Starter control integration Fabrication &
Hydraulics
Power Units
Hydraulics
System Troubleshooting
Turnkey Fluid Power Systems

Pneumatics
Subassembly
Manifold Assemblies
Hydraulic System Rebuilds
Installation
Startup
Design Custom Pick & Place Assemblies Controls Wiring and Testing Preventative Maintenance
Hydraulic, Pneumatic, Electrical
Automation Systems & Subsystems We Repair Hydraulic Components From Most
Applications
Pneumatics
AutoCAD documentation packages Manufacturers
Pneumatic Panels
Power Units
Controls Manifold Assemblies
Manifold Assemblies Pneumatics
PLC/PC Control Pick & Place Units
Hydraulic System Rebuilds System Troubleshooting
Vision Systems Subsystems Installation
Pneumatic Panels
Turnkey Motion Control Systems Pump and Cylinder Repair
Manifold Assemblies
Controls
PLC/Motion Programming Pick & Place Units
Electrical Panels Controls
Complete Electrical Documentation Subsystems
Cable Assemblies Program Modification
Complete Linear Motion Solutions
Cartesian Robot Assembly
Electrical Panels Startup
Custom PCB Design
Cable Assemblies
Electrical Subsystems Troubleshooting
UL 508 Control Panels Cartesian Robot Assembly
Motor Starter Panels Installation
Motor Starter Panels
Aluminum Framing & Machine Guarding Aluminum Framing & Machine Guarding Aluminum Framing & Machine Guarding
Frame Assembly
Machine Base and Guarding Design Frame Assembly Frame installation
Frame Kitting
Electro-mechanical Machine Safety Integration Frame Kitting Safety Assessment
3D Autocad Electrical Safety Components Mounting & Wiring Safety Installation and Troubleshooting
Clean Rooms
Barrier Guard Design

Electrical Panel Shop (UL 508 Certified)

Aluminum Framing Assembly

Everything to Build Anything

Field Service & Repair
 Hydraulic, Pneumatic and Electrical Repair
 Retrofit and Remanufacture Program
 Emergency After-Hours Service Line: 888-356-3963
 Field Service
 Component Repair
 System Troubleshooting
 Installation & Start-up
 Preventative Maintenance
 Fluid Service
 Machine Guarding & Light Curtain Integration

 In House Repair
 Authorized repair facility for Bosch Rexroth and Tokyo Keiki
 We repair most manufacturers brands of valves, pumps, and cylinders.
 We use only original new factory service parts and components
 All repaired or replacement components will receive up to a one year
warranty based on workmanship or material failure

Before

After

Before After

Distribution
 175+ boxes shipped daily
 Same day shipments through 6:00 p.m.
 52,000 square ft warehouse & manufacturing space
 Local inventory in excess of $5,000,000
 We are the region’s largest stocking distributor for Bosch
Rexroth, Sun Hydraulics, Hydac, Rittal, Colder, more.
 Will-call counter for in person service & immediate pick-up
 Bar code technology for accurate inventory, rapid response

Customer Service & Engineering

 20 Customer Service Representatives
Available to Take your Calls

 17 System Engineers, Field Engineers,
Programmers & CAD Designers who Specialize in
Integrating Fluid Power, Motion Control &
Assembly Components into a Single-Source,
Cost-Effective Solution

Support Documentation — Hydraulic

Support Documentation — Electrical

Support Documentation — Pneumatic

Support Documentation — Structural Framing

 SolidWorks

 AutoCAD

System Manuals

Interactive CDs include:

 Drawings/Schematics in DWG & PDF

 Bill of Materials

 Datasheets for each Component

 Start-Up Instructions

Industrial Training & Seminars

 Industrial Hydraulic Training
 Custom & Product Training
 Machine Safety Training
 Seminars & Events
 Drive for Technology Technical
Symposium & Trade Show
 Wi-Fi Internet Access & Satellite
 Email training@cmafh.com

Integrated Turnkey Hydraulic System

 Custom Power Unit to Meet Customer Specifications
 Reduced Noise Levels
 Increased Tonnage
 Stock Inventory Parts Used
 Components & Wires Tagged/Identified Including Terminal Panel
 Installation and Start-Up at Customer Facility

 Pump Runs 4 Bonding Presses for Automotive Clutches
 3 Custom Manifolds for Speed and Tonnage Controls, One
Remotely Mounted
 5 Gallon Accumulator & Safety Block to Increase Cycle Rate,
Protect System

 Heavy Duty Reservoir and Isolation Mounts to Maintain Low
Noise Level

 Off-Line Filtration and Cooling Loop

 Digital Read-Outs of Pressures and Temperature for
Customer Monitoring

Another Custom Solution by

Central Hydraulic System

 1200 Gallon Reservoir for Central
Hydraulic System

 420 HP 315 GPM 3000 PSI Pump/
Motor System

 Central System Designed To Cycle
Pumps On/Off Automatically


Mobile Filter Cart with Pump
 33 GPM to 200 psi

 16’ Hoses to Reach System Locations

 Pump Motor Starter Control

 Large Dirt Holding Capacity Filter
using Off-The-Shelf Filter Elements

 Electrical Indicator Shows when to
Replace Filter Element

 Bypass Relief for Safety

 Custom Cart with Wheels & Drip Pan

 Holds Hoses, Wands & Electrical
Disconnect Box


L-Shaped Hydraulic Power Unit

 50 HP Motor

 Variable Volume Pressure
Compensated Piston Pump

 L-Shaped Reservoir

 Air over Oil Heat Exchanger


Power Unit with Custom Manifold

 100 Gallon Reservoir

 50 HP Motor

 Custom Multi-Station Manifold

 Pressure and Return Filtration

 Water over Oil Heat Exchanger
with Water Modulating Valve


Vacuum Stuffing/Filling Machine

 Unique Space Saving Design
Transforms Stainless Steel
Frame into Hydraulic Reservoir

 Improved, Consistent Finished
Products at High Flow Rate

 Bosch Rexroth Closed Loop
Hydrostatic Pump

 Hydac Air/Oil Heat Exchanger


3600 Ton Expander

 Operates 48” Bore Hydraulic Cylinder to
expand and size to +/- .001” Large Steel
Rings to be used for Bearing Races

 215 GPM, Max Pressure 5000 PSI

 Fixed & Variable Volume Hydraulic Pumps

 Black Oxide Coating on Manifold for both
Appearance & Reduced Painting Time

 Incorporates Hydraulic Logic Cartridge
Technology & Standard NFPA Directional
Valve Technology to Accommodate Large
Flow Rates & Close Tolerance Positioning


Forging Press Manipulator Control
 Upgrade/Rebuild of 1960’s Era
Forging Manipulator
 Designed Two Custom Ductile Iron Manifolds
for Fewer Leak Points
 125 HP Electric Motor with Horsepower
Limiting Remote Control Operated Piston
Pumps
 Offline Filter/Cooling Loop Design
 Onboard Electronic Proportional Valves for
Precise Control from Remote Operator Station
 Repaired/Rebuilt some Components for
Significant Cost Savings


Hydraulic Power Unit With Low Profile Reservoir


 Single Station D08 Manifold

 Rear Mount Case Drain Cooler

 Dual Return Line Filter

 Low Profile Reservoir


Multi HP Controlled Hydraulic System

 Vertical Mounted Motor/Pump
Assemblies

 Off Line Cooling & Filtration

 Electronic Pressure & Flow
Control on 12 GPM Pumps

 Mechanical Constant Power
Control on 38 GPM Pumps



Accumulator Stand

 Stand With Seven
15 Gallon Bladder
Accumulators

 System Designed for
Emergency Municipal
Water Treatment Center


Proportional Hydraulic System

 50 Gallon JIC Reservoir

 D07 Proportional Valves

 Sandwich Pilot Operated Checks

 Pressure Reducing Valves &
Gauges

 Mounted on High Flow D07
Manifold


Four-Axis Hydraulic System


 4 Station Valve Manifold

 5 Pressure Switches with
Integral Visual Gauges

 Pressure Filter

 In-tank Return Line Filter

 Rear Mount Heat Exchanger


Steel Mill Furnace Ladle Control

 Custom Ductile Iron Manifold

 Includes

 Tap Hole: Open/Close &
Lock Control
 Ladle: Lift & Swing Control
 Roof: Proportional Swing &
Lift Control

 Each Station Includes Manually
Operated Isolation Bodies under
each Valve for Safety


Complex Custom Power Unit


 30 HP Electric Motor

 Multiple Pump System
 2 Piston Pumps

 2 Gear Pumps

 Hydraulically Driven
“Air Over Oil” Heat Exchanger

 Duplex Return Filter


Auto Gauging Control for Mill Applications

 Custom Ductile Iron Manifold

 Controls Thickness of Material
during Mill Production

 Utilizes Servo Technology to
Maintain Precise Material Thickness


Dual Drive Power Unit

 100 Gallon Reservoir with
Drip Stand

 Dual Pump Motor Assemblies

 Pressure & Return Line
Filtration


Transformer Vessel Leak Tester

 Layback Machine for Testing Welds on
Electrical Transformers

 Proportionally Controlled Hydraulics &
Pneumatics

 HMI Touch Screen for Customer Control &
Changing Parameters

 Incorporates Linear and Pressure
Transducers for Feedback to Controller


Hydraulic Trainer
Operating Specifications of Trainer
 Operating Pressure - 1250 PSI Continuous,
up to 3000 PSI at Reduced Flow
 Flow – up to 8 GPM
 Drive Power - 3HP
 Electrical Supply - 230/460VAC 20/10 Amps
Components Include
 Direct & Pilot Operated Relief Valves
 Panel Mounted Pressure Gauges and Shut-off Valves
 Manually & Electrically Operated Directional Control
Valves
 Flow Control Valves, Check Valves & Flow Meters
 Gear Motor
 15 Hose Assemblies for Component Connections
 Hydraulic Cylinder for Load Simulation
 Hydraulic Cylinder for Regeneration Simulation


Automotive Assembly Line Flow Rack

 Standard Bin or Custom Carriage

 Adjustable Angles & Height

 Holds up to 300 lb per foot

 Custom Length & Width


Structural Aluminum Alignment Fixture

 Alignment Fixture for Helix
Spectrometer

 Adjustable Frame

 Manual Slide Rails

 Adjusts Left or Right

 90 x 90mm Aluminum

 Designed to Handle Heavy Loads


Multiple Workstations

 37 Custom Workstations

 Internal Pneumatic Header Design

 On-site Assembly & Testing

 Flexibility and Safety

 Butcher Block Worktops


Custom Workstation

 Bin Rack Panel

 Heavy Duty Rollers for Pallets

 Multiple Test Stations

 Multiple Pallet Positioning Areas

 Overhead Brackets for Test
Equipment, Lighting & Tools


2 Position Rotary Dial Workstation

 Light Weight Station

 Sturdy Assembly

 Flexibility of Mounted Positions
for Hardware

 Easy Access for Maintenance


Structural Aluminum Control Station

 Machine Interface Control
Panels

 Control Manufacturing Line

 Keyboard Drawer

 PLC/PC & Drives

 Ergonomic Design

 Latching Cabinet Doors


Custom Truck Box

 Roll-up door or sliding doors

 Diamond Plate Panels

 Withstands Road Vibration


Packaging Guard

 All Smooth Profiles

 Rounded Corners

 Safety “No Pinch” Handles


Secure Gauges Display Case

 Fully Extendable Drawers

 Clear view

 Mobile Cart

 Non Slamming Shelf Slides


Multiple Conveyor Flow Rack

 Guided Rollers

 Attached Work Surface

 Mount for Assembly Descriptions


Three Sided Guard

 Custom Angles

 Lift off Hinges for Easy Access

 Clean-Look Profiles


Portable Displays & Trade Show Booths

 Structural Aluminum Framing Lightweight, Durable & Easy to Install

 Design, Cut & Assembled to meet Customer Requirements


Flow Rack

 Lean Technology

 Easy Access

 Overhangs Workstation

 Visual System for Part Replenishment


Custom Guard

 1” Black PVC Coated Mesh

 Detent/Handle

 OSHA Approved

 Adjustable Conveyor Height


Packaging Guarding

 Full Access Guarding

 Canopy Doors

 Degree Profiles


Lean Manufacturing Work Cell

 Custom Size & Design

 Ergonomic

 Integrated Component Flow
Racks

 Adaptable for Multiple Products

 Custom Lift Gate for Access to
Test Fixture

 Built-in Pallet Transfer System


Lean Workflow Storage System

 Mobile Carts with Extendable Shelves

 Lock-in, Lock-out Sliding Shelves

 Weighted Steel Plates for Counterbalance


Custom Laboratory Enclosure

 Self Standing Door

 Temperature Control

 Noise Control

 Humidity Control


Clean Room Enclosure

 Class 10,000 Clean Room Assembly

 Mounted to Injection Mold Machine

 Ceiling Mounted HEPA Filters

 Sliding Doors for Conveyor Pass
Through & Part Eject from Molding
Machine


Stamping Robot for Medical Application

 Fully Integrated Turnkey System

 3-Axis Cartesian Robot
(2 Servo, 1 Pneumatic)

 Bosch Aluminum Table & Guard

 Light Curtain Protected

 Smart Relay/HMI for Setup & Diagnostics

 Download Points from Excel to Robot


Hydraulic Test Stands

 Integrated System

 Utilizing Structural Aluminum Framing

 Electrical Industrial Control Products

 Pressure & Temperature Feedback
Transducers

 Flow Feedback via Positive
Displacement Flow Meters

 Project Included Install,
Set-up & 1st Run


Clamping Circuit


 Electrical
 Hydraulic
 Pneumatics

 Air over Oil Pressure Booster


Air System Module

 Integrated Pneumatic
& Electrical System

 Compact Size

 4 Station Manifold

 3 Station Valve Manifold

 3 Regulator Pressure Controls

 Interface Terminal Box

 Pre-drilled Mounting Plate

 Assembled & Tested


Custom Control Panel for Mobile Truck

 Mobile Railway Track Welding Truck

 AB PLC

 Phoenix Contact Power Supplies

 Eaton XT Contactors

 Moeller FAZ Circuit Breakers

 Rexroth Amplifier Card VT-VRRA1

 Eaton 30.5mm Pushbuttons


Integrated Workcell

 3 Meter X & X’ Axis

 1 Meter Y Axis

 Vario Flow Conveyor

 4 Stop Stations

 Completely Integrated


3 Axis Servo Control—Spring Machine

 3 Enclosure Solution

 3 Servos/Drives

 1 Air Conditioning Unit

 1 Multi-Axis Motion Control

 Pre-made Cables

 Program & Install


2 Axis Corrugated De-Stacker

 4 Vertical Z Axis Cylinders

 X Axis Rodless Cylinder

 Integrated Vacuum Cups

 Valve Control Unit

 Delivered Fully Assembled


VisionPak Machine
 7 Axis Electrical Cabinet Integrated in
Machine Guarding

 32 Axis Bosch Rexroth PAC with all Motion
Programmed in Ladder Logic, with
Integrated Profibus Master for Remote I/O

 PAC includes Ethernet Interface for
I/P Slave Communication and
HMI OPC Communication.

 PAC is Open Architecture and Accepts
Phoenix Inline I/O—i.e. 6 Zone
Temperature controller on this PAC

 Profibus Slave Bosch HF03LG Pneumatic
Manifolds

 Bosch Pneumatic Proportional Regulator
(ED05) for Web Tension Control and
Registration

 Single Power/Control Cable leaving Cabi-
net for Daisy Chained Servos—Integrated
Drive/Motors (Qty 6 Indradrive Mi’s)


Pneumatic and Electrical Control Panel

 Integrated System Provides Proportional
Air Pressure to Three Independent
Cylinders to Maintain a Constant Force on
Load Cells during Testing
 Electrical
 Phoenix Contact Power Supply
 Phoenix Contact Terminals
 Eaton PLC
 Moeller Breakers
 Moeller Disconnect Switch
 Moeller Pushbuttons
 Beijer Color Touchscreen

 Pneumatic
 Proportion Air QB2 Valves
 Proportion Air Transducers
 Clippard Spring-Return Valves
 Bosch Rexroth Quick-Disconnect Fittings
 Bosch Rexroth Cylinders



Electrical Disconnect


 Electrical
 Hydraulic
 Pneumatic

 Motor Starter Controlling
Pump/Motor and Accumulator

 Disconnect for Plastic Mold
Injection Screen Changer


Control Panel


 Electrical
 Hydraulic
 Pneumatic

 3 Station Manifold

 3 Pressure Switches Wired to
Junction Box

 Easy Integration to Machine


Conveyor Control Panel

 Integration of

 Relay Control
 PLC
 MFD

 Complete System Built to
Customer Specifications

 Design
 Program
 Build
 Commission


Industrial Control Panel

 Integration of
 Servo Motor

 PLC

 Graphic Keypad Screen

 Fuseless Technology

 Turnkey System
 Design

 Build

 Program

 Commission


125 HP Power Unit

 Modular PLC

 15” Touchscreen

 Fuseless Motor & Controls Protection

 Fully Integrated Unit
Removing the Need for Field Wiring

 Network Printing Capability

 Programmed, Wired, Plumbed
to Customer Specifications




 Safety Relay Integration

 Stepper Drive Integration

 Graphical Touch Screen Integration


20 Door Control Cabinet

 Rittal TS8 Modular Enclosure Assembled & Delivered in Five Days
 8 Double Door Enclosures (2000 x 1200 x 600)
 3 Single Door Enclosures (2000 x 800 x 600)
 1 Flange Mount Disconnect Door (2000 x 800 x 600)


Pump Control Panels

 Fuseless Design

 Interchangeable, Adjustable
Overloads

 Finger Safe

 UL Approved


Modular Emergency Stops for Machine Safety

 Custom Mounting Bracket

 M12 Connector Pre-wired

 Indicator LED

 Redundant Contacts





 Design

 Programming

 Build

 Debug


Industrial Control Panels

 Fuseless Motor Control


 Design

 Build

 Commission


Custom Operator Pushbutton Station
 HMI Touch Screens

 Industrial PCs

 Operator Consoles

 Pendant Stations


Motor Control

 6 Axis Control

 Motor Protectors Installed

 Power Supply & Circuit
Breakers Wired

 Field Cutouts & Wiring
Complete


High Frequency 2 Axis Servo Feeder Control

 Modular Design

 5.7” Touchscreen

 Servo Control with Encoder
Feedback

 RS485 Communications


Sensorless Vector Drives

 Conveyor Control Panel

 Applications where More
Precision is Necessary

 Eaton Adjustable Frequency
Drives MVX9000

 Eaton EZ800 Programmable
Relays

 Eaton XTPR Motor Protection

 Phoenix Contact 1PDT Relays


Dual Pneumatic Ejector System

 Fast Response

 High Flow

 Clean Appearance

 Inventory Cost Reduction

 Purchasing Cost Reduction

 One Part Number for 36
Individual Parts


Custom Acrylic Logic Circuit

 12 Station Manifold Assembly  Small Footprint

 Single Output Port  3 Selectable Inputs: 22 PSI,
80 PSI, 28” Hg Vacuum


Custom Pneumatic Manifold Assembly

 Complete Assembly Reduces
Labor for the Customer

 More Reliable Product for
Application

 Space Saving Package

 Adaptor Plate for Field Retrofits


Custom Valve Manifold Assembly

 Compact Design

 Side Pressure Exhaust Ports

 Integrated Push To Connect Fittings

 (2) 3 Way Solenoid Valves

 (2) 4 Way Solenoid Valves

 Custom Mounting


Monitor & Control Panel

 Engine Paint Line Leak Detection

 Monitors Proportional
Pressure & Flow

 Control Pressure 2 PSI

 Monitor Pressure: 5 SCFM

 Fault: >2.5 PSI and/or 7 SCFM

 Result: 55 SCFM at 80 PSI


Proportional Regulator

 Wash-down Application

 Intrinsically Safe

 Stainless Steel Enclosure

 Stainless Steel Tubing


Automated Diaphragm Pump Counter

 Preset Counter

 E-Stop Button

 Explosion Proof

 Suitable for Hazardous
Applications


Pneumatic Door Opener Closer

 Obstruction Sensing/
Automatic Open

 Controls Actuation of
Rod-less Cylinder For
Long Travel

 Operator Controls From
Both Sides Of Door

 Provides Installation
Flexibility

 Chain Pull Or Push-Button
Actuation


These capabilities brought to you by
the CMA/Flodyne/Hydradyne
Systems Group.

Manager: John Hugunin

Thank you for viewing our capabilities!
If you have any questions, please email us at sales@cmafh.com or telephone:
Brookfield, WI: (262) 781-1815 Hanover Park, IL: (630) 563-3600
www.cmafh.com

CMA/Flodyne/Hydradyne Capabilities Overview

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