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FMT, Inc.
- INTEGRATED PARTS CLEANING SYSTEMS -
COMPANY OVERVIEW
               7 DIVISIONS


 FMT Industrial Parts Washers
   Findlay Machine & Tool, Inc.
    FMT Engineered Solutions
FMT Electrical Control Systems
     FMT Mechanical Services
         FMT Production, LLC.
              FMT Fabricating
COMPANY OVERVIEW
• Founded in 1940
• 100+ Employees
• 130,000 S.F. Manufacturing Facility
• A Women Business Enterprise
• ISO 9001:2000 Certified
• All Engineering and Fabricating in-
  house
• Advanced 3D SolidWorks software
• In-House Laboratory testing
INDUSTRIES SERVED
• Aerospace/Aircraft
• Appliance
• Automotive
• Electronic
• Engine Blocks
• Fastener/Fittings
• Metal Finishing
• Agricultural
• Military/Government
• Motorcycles/Boats/Trains/Helicopters
• Rebuilding/Remanufacturing
• Rental
• Stamping/Casting/Forging
• Television
• Transportation
• Earth Moving
SATISFIED CUSTOMERS
                   Home Depot
                   Honda of America
                   Honeywell
                   Jasper Engines
                   Johnson Controls
                   Marathon Ashland Petroleum, LLC
                   Mercury Marine
                   Messier-Bugatti
                   Panasonic
Allen Bradley      SolarTurbine
BorgWarner         TRW Automotive
Bosch              Whirlpool
Caterpillar
Champion Spark
    Plug
Cummins
Daimler Chrysler
Dana Corp.
Delphi
GKN Automotive
Hitachi
SATISFIED CUSTOMER
           Company : Whirlpool,   Marion Division
                                 Contact: Bill Cantrell

•   Overall Quality of Equipment:        Very Satisfied
•   Job Completed on Time:               Very Satisfied
•   Help in Making Right Decision:       Very Satisfied
•   Questions were Answered:             Completely Satisfied
•   Follow Up Was Made:                  Very Satisfied
•   Project Manager was Knowledgeable:   Very Satisfied
•   Equipment Met Specs:                 Very Satisfied
•   Overall Satisfaction with FMT:       Completely Satisfied
COMMON WASHERS
•   Belt/Chain
•   Rotary Basket
•   Rotary Table
•   Rotary Drum
•   Engine Block
•   Monorail
•   Immersion/Agitation
•   Ultrasonic
BELT / CHAIN WASHERS
• Belt/Chain washers are best suited for
  high-volume production and in-line cleaning
applications.

• Examples of parts cleaned using FMT
  Belt/Chain washers include:
        A wide range of components and
         parts used in the automotive,
           appliance, aerospace, and
            electronics industries.

• Typical washer sizes range from 8” to 72”
in belt width (custom sizes available).

•Available in:

Multi-stage configuration (wash,
rinse, dry), continuous or indexing,
multi-lane, custom part fixturing,
steam or gas heat, oil separation,
sludge collection, variable speed
drive, automatic chemical make-up,
and noise attenuation.
ROTARY BASKET WASHERS
•The rotating basket fixture can be designed to
accommodate a wide variety of part sizes and
geometries using standard or specially
designed baskets.
•Rotary Baskets are best suited for batch,
precision, and ultrasonic cleaning.
•Typical Rotary Basket washers come in 2, 4,
6, and 8 basket capacities.



                                •Examples of parts cleaned using FMT
                                Rotary Basket washers include: Fuel
                                injection components, hydraulic valve bodies,
                                and bulk machined parts.
                                •Available in:
                                Manual or automatic load/unload, single or
                                multi-stage configuration which includes
                                spray/immersion wash and rinse, line rinse
                                and dry, ultrasonic wash and rinse, oil
                                separation, and additional wet stages.
ROTARY TABLE WASHERS
                              • Rotary Tables are best suited for low
                              volume parts production, batch cleaning,
                              and for multiple part sizes and geometries.

                              • Examples of parts cleaned using FMT
                                Rotary Table washers include:
                                Remanufacturing cores and machined
                              parts.




• Typical Table sizes range
from 36” to 72” in diameter
(custom sizes available).

• Available in: Multi-stage
configuration (wash, rinse,
dry), indexing tables, and
high-pressure applications.
ROTARY DRUM WASHERS
• Rotary drums are best suited for high-
  volume production, and continuous in-
  line cleaning of small parts.

• Examples of parts cleaned using FMT
  Rotary Drum washers include:
    Fasteners
    Stampings
    Fittings
    Chain links.

• Typical Drum sizes range from 12” to
  72” in diameter, custom sizes available.

• Available in:
  Multi-stage configuration
   (wash, rinse, dry)
  Dual drums for part segregation
  Immersion and Spray systems.
ENGINE BLOCK WASHERS
• Examples of block sizes cleaned using FMT
Block Washers include:
4 and 6 cylinder aluminum automotive blocks; 6
to 16 cylinder cast iron diesel engine blocks.

• Available in:
Multi-stage configuration (wash, rinse, dry),
custom zero-degree nozzle header
arrangements, block rollover, gas or steam heat,
oil separation, and automatic chip removal.
MONORAIL WASHERS
                                                       •Typical Monorail washers are
                                                       anywhere from 6 to 150 feet
                                                       long.

                                                       •Available in: 3 to 10 wet
                                                       stages, drying, gas or steam
                                                       heat, and oil separation.

                                                       FMT can supply the monorail
                                                       system or build a cleaning
                                                       system around your present
                                                       monorail.




•Monorail Washers are best suited for high-volume
production / in-line cleaning applications; direct integration
into existing plant material handling line.

•Examples of parts cleaned using FMT Monorail washer
include: Parts that need cleaning and phosphating prior to
paint application.
IMMERSION/AGITATION WASHERS
                                                     • Immersion/Agitation washers
                                                       are best suited for high-
                                                       volume production / in-line
                                                       precision and ultrasonic
                                                       cleaning.

                                                     • Examples of parts cleaned
                                                       using FMT Immersion
                                                       /Agitation include:
                                                           Fuel system components,
                                                           Post-heat treat,
                                                           Thermal de-burr cleaning.




•Typical sizes can accommodate baskets or
fixtures from 1 to 20 cubic feet in size and up to
600 pounds.

•Available in: Multi-stage configuration (wash,
rinse, dry), ultrasonic wash, and additional wet
stages.
ULTRASONICS WASHERS
•Ultrasonics are best suited for precision
cleaning applications.


•Ultrasonics is a sound, beyond the range
of human hearing, generated by a
mechanism. The application of ultrasonics
in liquid medium, such as water, is
instrumental when utilized in cleaning
applications. Ultrasonics produce the
effect known as cavitation. Cavitation is
the creation of a microscopic bubble by an
ultrasonic wave, the subsequent growing of
that bubble, and, finally, the implosion of
that bubble.
•The implosion of a bubble releases a
tremendous amount of energy,
approximately 5,000 pounds per square
inch (psi) of pressure and temperatures in
the area of 5,000ºF. With the addition of
chemical and thermal energy to an
ultrasonic tank, ultrasonics is the ultimate in
‘scrubbing bubbles’.
CUSTOM ENGINEERED WASHERS
•   FMT's Engineering Group has extensive experience in conceptual and
    detailed design of a variety of chemical processes and mechanical
    systems.

•   Disciplines include fluid mechanics and dynamics, heat and mass transfer,
    thermodynamics, machine elements, power transmission, structural
    design, instrumentation and controls, electrical, and CAD.
CUSTOM ENGINEERED WASHERS
•   In-house staff designs custom solutions for the most difficult parts cleaning
    problems.
•   FMT works directly with the customer to identify the problem, then design and
    manufacture an appropriate cleaning solution to achieve the desired outcome.
•   Field engineering teams are responsible for the installation, startup, operation
    and maintenance of the product.
LABORATORY TESTING
TWO MAIN CATEGORIES OF LABORATORY TESTING

        # 1 - Testing the process

    •   Experimenting with various chemistries to
        remove contaminants/oil from parts

    •   Attempt to provide most benign process

    •   Attempt to provide lowest cost

    •   Experimenting with equipment to verify
        required spray pressures, liquid
        temperatures, dry-off temperature, & dry-
        off air volume to ensure proper equipment
        design

    •   Testing is performed on the floor in actual
        test equipment
LABORATORY TESTING
TWO MAIN CATEGORIES OF LABORATORY TESTING


                #2 - Testing the part

There are a variety of testing procedures at our
   disposal.

Test procedures are dictated by the contaminant being
   tested for or by the unit of measure used.

•   Millipore particulate size test
•   Measures maximum particle size on the part
•   Expressed in microns (1 micron =.000039")
•   Documented for future reference
•   Picture taken of particulate
          & sent to client
•   Can develop cleanliness specification
          for customer
•   Can determine proper part handling
          & fixturing
BUILD & RUN-OFF SCHEDULE
•   Updated schedules &
    photographs

•   Mechanical testing of
    equipment prior to the customer
    run-off

•   Customer run-off with on-site
    parts testing

•   Run off unit operated with
    standard tap water during the
    tryout and run-off phases.

•   If customer-specified chemical
    run-off, the customer supplies
    chemicals.
START-UP & SERVICE SUPPORT
•   Start –Up Assistance

•   Training

•   Acceptance Testing may be purchased
    as an option

•   Includes one (1) factory technician
    scheduled by the customer,
    a minimum of 8 days in advance of the
    first day the technician is required on
    site.

•   Manuals, Drawings and Spare parts lists
    provided

•   One year warranty (Reference warranty
    statement)

•   Equipment Repair & Refurbishment
    services available
VISIT US ANYTIME
     Thank you
Matt Overhulse
Sales
Cell: 419.889.9893
Office: 419.434.3100
moverhulse@fmtinc.com



            www.fmtinc.com

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Fmt Inc

  • 1. FMT, Inc. - INTEGRATED PARTS CLEANING SYSTEMS -
  • 2. COMPANY OVERVIEW 7 DIVISIONS FMT Industrial Parts Washers Findlay Machine & Tool, Inc. FMT Engineered Solutions FMT Electrical Control Systems FMT Mechanical Services FMT Production, LLC. FMT Fabricating
  • 3. COMPANY OVERVIEW • Founded in 1940 • 100+ Employees • 130,000 S.F. Manufacturing Facility • A Women Business Enterprise • ISO 9001:2000 Certified • All Engineering and Fabricating in- house • Advanced 3D SolidWorks software • In-House Laboratory testing
  • 4. INDUSTRIES SERVED • Aerospace/Aircraft • Appliance • Automotive • Electronic • Engine Blocks • Fastener/Fittings • Metal Finishing • Agricultural • Military/Government • Motorcycles/Boats/Trains/Helicopters • Rebuilding/Remanufacturing • Rental • Stamping/Casting/Forging • Television • Transportation • Earth Moving
  • 5. SATISFIED CUSTOMERS Home Depot Honda of America Honeywell Jasper Engines Johnson Controls Marathon Ashland Petroleum, LLC Mercury Marine Messier-Bugatti Panasonic Allen Bradley SolarTurbine BorgWarner TRW Automotive Bosch Whirlpool Caterpillar Champion Spark Plug Cummins Daimler Chrysler Dana Corp. Delphi GKN Automotive Hitachi
  • 6. SATISFIED CUSTOMER Company : Whirlpool, Marion Division Contact: Bill Cantrell • Overall Quality of Equipment: Very Satisfied • Job Completed on Time: Very Satisfied • Help in Making Right Decision: Very Satisfied • Questions were Answered: Completely Satisfied • Follow Up Was Made: Very Satisfied • Project Manager was Knowledgeable: Very Satisfied • Equipment Met Specs: Very Satisfied • Overall Satisfaction with FMT: Completely Satisfied
  • 7. COMMON WASHERS • Belt/Chain • Rotary Basket • Rotary Table • Rotary Drum • Engine Block • Monorail • Immersion/Agitation • Ultrasonic
  • 8. BELT / CHAIN WASHERS • Belt/Chain washers are best suited for high-volume production and in-line cleaning applications. • Examples of parts cleaned using FMT Belt/Chain washers include: A wide range of components and parts used in the automotive, appliance, aerospace, and electronics industries. • Typical washer sizes range from 8” to 72” in belt width (custom sizes available). •Available in: Multi-stage configuration (wash, rinse, dry), continuous or indexing, multi-lane, custom part fixturing, steam or gas heat, oil separation, sludge collection, variable speed drive, automatic chemical make-up, and noise attenuation.
  • 9. ROTARY BASKET WASHERS •The rotating basket fixture can be designed to accommodate a wide variety of part sizes and geometries using standard or specially designed baskets. •Rotary Baskets are best suited for batch, precision, and ultrasonic cleaning. •Typical Rotary Basket washers come in 2, 4, 6, and 8 basket capacities. •Examples of parts cleaned using FMT Rotary Basket washers include: Fuel injection components, hydraulic valve bodies, and bulk machined parts. •Available in: Manual or automatic load/unload, single or multi-stage configuration which includes spray/immersion wash and rinse, line rinse and dry, ultrasonic wash and rinse, oil separation, and additional wet stages.
  • 10. ROTARY TABLE WASHERS • Rotary Tables are best suited for low volume parts production, batch cleaning, and for multiple part sizes and geometries. • Examples of parts cleaned using FMT Rotary Table washers include: Remanufacturing cores and machined parts. • Typical Table sizes range from 36” to 72” in diameter (custom sizes available). • Available in: Multi-stage configuration (wash, rinse, dry), indexing tables, and high-pressure applications.
  • 11. ROTARY DRUM WASHERS • Rotary drums are best suited for high- volume production, and continuous in- line cleaning of small parts. • Examples of parts cleaned using FMT Rotary Drum washers include: Fasteners Stampings Fittings Chain links. • Typical Drum sizes range from 12” to 72” in diameter, custom sizes available. • Available in: Multi-stage configuration (wash, rinse, dry) Dual drums for part segregation Immersion and Spray systems.
  • 12. ENGINE BLOCK WASHERS • Examples of block sizes cleaned using FMT Block Washers include: 4 and 6 cylinder aluminum automotive blocks; 6 to 16 cylinder cast iron diesel engine blocks. • Available in: Multi-stage configuration (wash, rinse, dry), custom zero-degree nozzle header arrangements, block rollover, gas or steam heat, oil separation, and automatic chip removal.
  • 13. MONORAIL WASHERS •Typical Monorail washers are anywhere from 6 to 150 feet long. •Available in: 3 to 10 wet stages, drying, gas or steam heat, and oil separation. FMT can supply the monorail system or build a cleaning system around your present monorail. •Monorail Washers are best suited for high-volume production / in-line cleaning applications; direct integration into existing plant material handling line. •Examples of parts cleaned using FMT Monorail washer include: Parts that need cleaning and phosphating prior to paint application.
  • 14. IMMERSION/AGITATION WASHERS • Immersion/Agitation washers are best suited for high- volume production / in-line precision and ultrasonic cleaning. • Examples of parts cleaned using FMT Immersion /Agitation include: Fuel system components, Post-heat treat, Thermal de-burr cleaning. •Typical sizes can accommodate baskets or fixtures from 1 to 20 cubic feet in size and up to 600 pounds. •Available in: Multi-stage configuration (wash, rinse, dry), ultrasonic wash, and additional wet stages.
  • 15. ULTRASONICS WASHERS •Ultrasonics are best suited for precision cleaning applications. •Ultrasonics is a sound, beyond the range of human hearing, generated by a mechanism. The application of ultrasonics in liquid medium, such as water, is instrumental when utilized in cleaning applications. Ultrasonics produce the effect known as cavitation. Cavitation is the creation of a microscopic bubble by an ultrasonic wave, the subsequent growing of that bubble, and, finally, the implosion of that bubble. •The implosion of a bubble releases a tremendous amount of energy, approximately 5,000 pounds per square inch (psi) of pressure and temperatures in the area of 5,000ºF. With the addition of chemical and thermal energy to an ultrasonic tank, ultrasonics is the ultimate in ‘scrubbing bubbles’.
  • 16. CUSTOM ENGINEERED WASHERS • FMT's Engineering Group has extensive experience in conceptual and detailed design of a variety of chemical processes and mechanical systems. • Disciplines include fluid mechanics and dynamics, heat and mass transfer, thermodynamics, machine elements, power transmission, structural design, instrumentation and controls, electrical, and CAD.
  • 17. CUSTOM ENGINEERED WASHERS • In-house staff designs custom solutions for the most difficult parts cleaning problems. • FMT works directly with the customer to identify the problem, then design and manufacture an appropriate cleaning solution to achieve the desired outcome. • Field engineering teams are responsible for the installation, startup, operation and maintenance of the product.
  • 18. LABORATORY TESTING TWO MAIN CATEGORIES OF LABORATORY TESTING # 1 - Testing the process • Experimenting with various chemistries to remove contaminants/oil from parts • Attempt to provide most benign process • Attempt to provide lowest cost • Experimenting with equipment to verify required spray pressures, liquid temperatures, dry-off temperature, & dry- off air volume to ensure proper equipment design • Testing is performed on the floor in actual test equipment
  • 19. LABORATORY TESTING TWO MAIN CATEGORIES OF LABORATORY TESTING #2 - Testing the part There are a variety of testing procedures at our disposal. Test procedures are dictated by the contaminant being tested for or by the unit of measure used. • Millipore particulate size test • Measures maximum particle size on the part • Expressed in microns (1 micron =.000039") • Documented for future reference • Picture taken of particulate & sent to client • Can develop cleanliness specification for customer • Can determine proper part handling & fixturing
  • 20. BUILD & RUN-OFF SCHEDULE • Updated schedules & photographs • Mechanical testing of equipment prior to the customer run-off • Customer run-off with on-site parts testing • Run off unit operated with standard tap water during the tryout and run-off phases. • If customer-specified chemical run-off, the customer supplies chemicals.
  • 21. START-UP & SERVICE SUPPORT • Start –Up Assistance • Training • Acceptance Testing may be purchased as an option • Includes one (1) factory technician scheduled by the customer, a minimum of 8 days in advance of the first day the technician is required on site. • Manuals, Drawings and Spare parts lists provided • One year warranty (Reference warranty statement) • Equipment Repair & Refurbishment services available
  • 22. VISIT US ANYTIME Thank you Matt Overhulse Sales Cell: 419.889.9893 Office: 419.434.3100 moverhulse@fmtinc.com www.fmtinc.com