Baixie forging hammers

673 views
586 views

Published on

CNC forging hammer manufacturer base in China, Jiangsu Baixie Precision Forging Machinery Co Ltd. (formerly Haian Baixie Forging Hammer Co. Ltd.), located in Jiangsu Haian Economy & Development Zone, It is the only professional manufacturer of CNC die forging hammer in China, Jiangsu High & New Technology Enterprise with R&D, manufacture and sale and Nantong Industry-academy-research Demonstrative Company.

We have capacity to manufacture 1000KJ CNC forging hammer in China, heavy CNC pit boring &milling equipment such as TK6916, T6920D and so on, and spacious assembly workshop with craning capacity of 120 tons. Baixie carried out 6S scene management system, passed ISO ISO9001 Quality Management System Certificate, CE certificate and Export License for CNC forging hammer.

Our new patent product, CNC counterblow hammer adopts the advanced technology of the large forging hammer at home and abroad. Special hydraulic coupled counterblow system, advanced hydraulic driving system and person-machine program control system ensure its high effect, energy save, environmental protection, best precision and high reliability, which has the advantages of quality and price compared with other similar products.

Baixie’s CNC forging hammers have been widely applied in automobile, motorcycle, engine machine, hydraulic tube, hardware, surgical instruments, stainless steel tableware and spaceflight industry.They are the ideal equipments to produce complicated parts, such as connecting rods, bend axes, rockers, steering knuckle, fork, tie plate, stainless steel knives and forks and surgical instruments, the key equipment of precise forging line.

“Work in collaboration, Apply in specialty, Update in reality, Improve in time”. We will concentrate on development and research on precision forging equipment; stand firmly in the field of the world advanced forging equipment industry with high technology machine, innovated forging theory and practical achievement.

0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total views
673
On SlideShare
0
From Embeds
0
Number of Embeds
0
Actions
Shares
0
Downloads
2
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

Baixie forging hammers

  1. 1. Jiangsu Baixie Precision Forging Machinery Co.,Ltd Gillian GeMob: +86 (0) 137 7368 3540Tel: +86 513 8883 8848 Fax: +86 513 8889 1498MSN: kunkunh00@hotmail.comSkype:kunkunh00E-mail: gillian.ge@baixie.com ; ge.gillian@gmail.comWeb: www.forginghammer.cn
  2. 2. Brief introduce of Baixie Company Baixie , a member of original Haian National Machinery Factory , is the most professional manufacturer of CNC closed die forging hammers in China and more popular company in the world. More than 300 sets Baixie’s hammers have been sold to China and abroad.In 2002, Baixie developed a first set CNC fully hydraulic die forging hammer in China;In 2004, Baixie finished refitting 80kJ pneumatic hammer with 100% hydraulic driving;In 2006, Baixie developed 100kJ hydraulic counterblow hammer with micro-motion;In 2008, Baixie finished refitting 125kJ pneumatic hammer with 100% hydraulic driving;In 2009, Baixie finished refitting 250kJ pneumatic hammer with 100% hydraulic driving;In 2010, Baixie finished refitting 320kJ pneumatic hammer with 100% hydraulic driving;In 2011, Baixie developed China first set 125kJ CNC fully hydraulic die forging hammer;In 2012, Baixie developed China first set 400kJ CNCfully hydraulic counterblow hammerwas in developing.
  3. 3. Main Products1. CHK CNC fully hydraulic die forging hammer2. CTKA CNC fully hydraulic die forging hammer3. CTK CNC fully hydraulic die forging hammer (hydraulic drive systems be applied on all types hammers)4. CDKA CNC hydraulic counterblow hammer
  4. 4. 1. CHK series CNC fully hydraulic forging hammersBaixie’s hammers are suitable for forging automobile part, surgical instrument,and tableware, hardware, and also for spaceflight and ship industry.
  5. 5. CHK series CNC fully hydraulic forging hammersFeatures: Baixie use U-shape framework and X - configured wide guide rail to ensure high forging accuracy; Adopt short striking stroke structure and hydraulic driving structure to get huge striking energy in short time to ensure high forging frequency; Equipped with Siemens control system to ensure precise energy control; Step the feet pedal switches according to the pre-set programs to simplify operation; Use safety valve and safety pin to ensure safety operation; Equipped with Vibration control system of GERB to reduce the vibration to surrounding environment. Short die connecting time and short reversal of stroke reduces the die stress, so optimum die life is achieved. Equipped with robots to realize automatic forging line. Equipped with hydraulic ejector according to the customer’s requirement.
  6. 6. CHK series CNC fully hydraulic forging hammersMain parts
  7. 7. CHK series CNC fully hydraulic forging hammersTechnical parameters Unit 16 25 31.5 50 63 80 100 125 Striking energy kJ 16 25 31.5 50 63 80 100 125 Striking frequency at normal capacity 1/min 100 90 90 90 80 80 75 70 Max. ram stroke mm 630 680 720 720 800 800 840 840 Max. die height without dovetails (upper mm 245 360 400 420 440 460 550 550 and lower die) Min. die height without dovetails (upper mm 110 200 240 260 280 300 350 350 and lower die) Daylight between guides mm 500 600 660 770 830 890 960 960 Frame base width mm 1800 2160 2320 2720 2950 3150 3400 3400 Frame base depth mm 1200 1380 1500 1760 1880 2050 2400 2540 Overall weight T 26 41 51 85 100 125 150 195 Main motor capacity kW 30 55 55 2×55 2×55 2×90 2×90 2×110
  8. 8. CHK series CNC fully hydraulic forging hammers Typical Customers in ChinaBaixie’s CNC forging hammers are very popular. Here are the customers in China.One of Baixie’s customer who produces hardware tools bought 12 hammers from2007.CHK16kJ tableware automatic forging CHK16kJ-25kJ Surgical instrumentlines in Suzhou, an American company forging lines in Shanghai (4 lines)(2 lines)
  9. 9. CHK series CNC fully hydraulic forging hammers Typical Customers in ChinaCHK16kJ-CHK31.5kJ automobile, CHK25kJ-CHK100kJ hardware toolsforklift and machinery parts forging lines forging lines in Shandong (12 lines)in Jingxian (5 lines)
  10. 10. CHK series CNC fully hydraulic forging hammers Typical Customers in ChinaCHK31.5-CHK80kJ rigging forging lines CHK31.5kJ-CHK100kJ automobile in Shandong (4 lines) forging lines in Fuzhou (5 lines)
  11. 11. CHK series CNC fully hydraulic forging hammers Typical Customers in ChinaCHK80kJ steering knuckle forging line in CHK80kJ-CTK125kJ vane forging lines Anhui in Deyang Dongfang Turbine Co.,Ltd (2 lines)
  12. 12. CHK series CNC fully hydraulic forging hammers Typical Customers in ChinaChina first set 125kJ forging hammer CHK16kJ-CHK125kJ anchor chain with U-frame (in 2011) forging lines in Jiangsu (4 lines)
  13. 13. CHK series CNC fully hydraulic forging hammers Typical Customers out of ChinaThe forging hammers are not only welcomed in China, but also popular in abroad. Weexported the hammers to Germany, Brazil, Russia, Syria, Turkey, India, Vitenam andso on. CHK25 hand tool forging line in Russia CHK25 hand tools forging lines in Vietnam (2 lines)
  14. 14. CHK series CNC fully hydraulic forging hammers Typical Customers out of ChinaCHK25kJ hand tool forging line in Brazil CHK31.5kJ automobile parts forging line in Turkey.
  15. 15. 2. CTKA Series CNC Fully Hydraulic forging hammerIn order to easy to ship, Baixiedeveloped CTKA CNC fullyhydraulic die forging hammers.These series forging hammers havethe same hydraulic system withCHK, but the frames are composedby two uprights with one anvil. Theyhave below features:1.High integrated fully hydraulicdriving system, no need pumpchamber and hydraulic station;2.Programmable striking control anddigital inputting;3. Long hammer tup enhancing working accuracy;4. Striking energy and striking sequence be set optionally; no surplus striking energy avoiding noise problem and increasing the die life.5. Man-machine interface and automatically malfunction diagnosis, Chinese and English display.
  16. 16. CTKA Series CNC Fully Hydraulic forging hammerTechnical parameters Spec. CTKA 160 200 250 320 400 Striking energy kJ 160 200 250 320 400Daylight of guiderails mm 1000 1000 1000 1200 Max. striking stroke mm 1000 1050 1100 1200 1300 Min. striking stroke mm 800 780 800 900 950 Max. die height mm 650 700 750 750 800 (without wedge) Min. die height mm 450 430 450 450 500 (without wedges) Striking frequency Min-1 55 50 45 45 Dropping weight kgs 11000 12500 15000 17000 22500 4×90 4×110 4×110 Main motor kW 4×75 4×90
  17. 17. 3. CTK CNC fully hydraulic die forging hammer (hydraulic drive systems be applied on all types hammers)In order to save investing costs as loweras possible, we can keep using of frames(including uprights, anvil), only changethe driving system and control system, aswell as the ram.Baixie supplies this kind of refitting, thatis CTK series. More than twenty setshammers in the range of 75kJ to 400kJwere conversed.There has many advantages to use thenew hydraulic system:Controlling striking energyWith controlling exact striking energy, itnot only improves the die life, but alsosaves the energy, as well as keep thestable products quality..High speed striking100% hydraulic driving to make the system get huge energy in a short time.Lower space costDon’t need the hydraulic station any more, just two oil tanks are on the two sides of the hammer.
  18. 18. CTK series CNC fully hydraulic forging hammers (hydraulic drive systems be applied on all types hammers)Technical parameters: Unit 25 50 75 125 250 400 Striking energy kJ 25 50 75 125 250 400 Striking frequency at normal capacity 1/min 90 80 70 60 50 40 Max. ram stroke mm 720 850 900 1000 1100 1200 Ram depth mm 400 700 800 850 1200 2000 Max. die height without dovetails mm 500 500 550 600 750 800 (upper and lower die) Min. die height without dovetails mm 300 320 350 400 450 500 (upper and lower die) Daylight between guides mm 450 600 680 730 1000 1200 Frame base width mm 2380 2960 2700 3700 4000 4400 Frame base depth mm 1100 1500 1800 2000 2400 2700 Total height mm 6400 6800 7600 9200 9200 11000 Overall weight T 33 64 100 165 320 440 Main motor capacity kW 55 2×55 2×90 4×55 4×90 4×132
  19. 19. CTK series CNC fully hydraulic forging hammers (hydraulic drive systems be applied on all types hammers) Typical CustomerCTK320kJ crank shafts forging line in CTK250kJ railway parts forging line in Qinghai Shandong
  20. 20. CTK series CNC fully hydraulic forging hammers (hydraulic drive systems be applied on all types hammers) Typical CustomerCTK80kJ-125kJ automobile forging lines CTK75kJ-125kJ automobile parts forging in Faw-Brahat (4 lines) lines in Changzhou (2 lines)
  21. 21. Compare Baixie 100% hydraulic hammer with hydro- pneumatic forging hammerItem Fully hydraulic forging hammer Hydro-pneumatic forging hammer Upper chamber is full of high-pressure The upper and lower chamber ofBasis principles Nitrogen, and lower chamber is hydraulic working cylinder is full of hydraulic oil. oil By controlling the close time of strikingHow to control the striking energy By controlling the striking stroke of ram valve It can realize max. striking energy in It can realize max. striking energy onlyNormal striking energy every place in the die closed height when the ram has max. stroke.Striking stroke small largeStriking speed slow fastReturn speed fast speedDies be closed and striking continuously no hasMix of oil and gas No hasPressure keeping property of hydraulic good badsystem
  22. 22. Compare Baixie 100% hydraulic hammer with hydro- pneumatic forging hammerItem Fully hydraulic forging hammer Hydro-pneumatic forging hammer Be installed on the frame with high Hydraulic station is separated, and powerPower system integration system is installed in pump room.The space be needed No additional beside the hammer body Need the pump room and pipeline Combination sliding valve with shortmain valve structure and longevity Cone valve with long longevity longevityHydraulic pipeline No additional high pressure pipeline With additional high pressure pipelineDropping weight big smallcontrol way of striking energy PLC workerperformance of large hammer good badworker requirement Low( semi-skilled) High( skilled)PLC of striking energy and steps yes noaccuracy high lowRealize automatic It can It can not
  23. 23. Compare Baixie 100% hydraulic hammer with hydro- pneumatic forging hammer hydraulic die forging hammer Hydro-pneumatic forging hammerCost for purchasing hammers 1.5 1Cost for constructing pump room no Should take into considerationHydraulic oil usage 1 3 Should have the pipe system with largePipe system no flowSafety propety good worseLeakge of Nitrogen No oftencooling machine ( heating exchange) 1 twiceEnergy saving good normalStable quality of forging parts good normalReliability of forging hammer good normalMaintenance cost lower higher
  24. 24. 4. CDKA series Fully Hydraulic Counterblow Hammer Just as the name implies, counterblow hammer is a kind of equipment that the upper ram and lower ram strike with each other with equal energy.CDKA’s basic structures : The mass ratio of the upper to the lower ram is 1:1; Fully hydraulic driving system; Siemens’s PLC control; Multiple element cast steel and welded construction frame; X-configured wide guide rail; Hydraulic ejectors; Automatic lubrication and oil temperature control system; GERB vibration control system.
  25. 25. CDKA series Fully Hydraulic Counterblow HammerTechnical parameter: Unit 160 250 320 400 Striking energy kJ 160 250 320 400 Blow frequency at normal working capacity 1/min 50 45 40 38 Upper ram stroke mm 630 700 700 700 Ram depth mm 1450 1700 1800 2000 Max. die height without dovetails mm 700 820 900 950 (upper and lower die) Min. die height without dovetails mm 400 500 550 600 (upper and lower die) Daylight between guides mm 1100 1300 1350 1500 Frame base width mm 3600 4200 4500 5000 Frame base depth mm 1650 1900 2000 2400 Total height mm 10800 11500 12000 13000 Overall weight T 125 180 240 320 Main motor capacity kW 220 360 440 530
  26. 26. CDKA series Fully Hydraulic Counterblow Hammer Picture showes 400kJ CNC fully hydraulic driving counterblow hammer was finished by Baixie and passed the inspection by China authoritative department. It is first set 100% hydraulic driving counterblow hammer in China and the advanced in the world.
  27. 27. Machining workshop
  28. 28. Assembly workshop
  29. 29. Thanks for your watch!Welcome to visit our company! www.forginghammer.cn

×