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    Diesel Bro Diesel Bro Document Transcript

    • What Are Synthetic Lubricants?Engines, transmissions and other mechanical systems Purecontain hundreds of moving parts. Though the metal The base stocks from which synthetic lubricants aresurfaces of these parts look smooth, they are actually made contain no sulfur, nitrogen or other elements thatfull of microscopic peaks and valleys. When the peak of invite the formation of sludge and other products ofone surface touches its mating surface, it causes wear. lubricant breakdown. Synthetic lubricants can be usedWear may lead to costly component damage or failure. in higher temperatures than refined lubricants withoutWear reduction and failure prevention are the primary breaking down. Their resistance to breakdown alsofunctions of lubrication. allows them to be used longer than refined lubricants can be used. Lubricated systems stay cleaner and last longer with synthetics. Uniform The base stocks from which synthetic lubricants are made feature uniform and smooth molecular struc- tures, which ensures low friction as lubricant layers slide across one another. Reduced friction increases energy through-put for greater fuel efficiency and power, and reduces heat and wear for longer equipment life. Molecular uniformity also helps synthetics resist thin- ning in heat and thickening in cold, which helps them protect better than refined oils over a system’s operat- ing temperature range and helps ensure secure sealing. Designable Many different kinds of base stocks may be used to create synthetic lubricants, allowing a synthetic to be designed for virtually any application. Some base stocks are ideal for use in extremely cold environments, others are perfect for use in extreme heat. Some are extremely safe in applications in which refined lubricants pose aRefined Oils fire or explosion hazard. Refined oils simply do not offer the design flexibility synthetics offer.Conventional oils – the oils most people are familiar with The designability of synthetics also allows them to be– are refined from crude oil. Refining is a process of tailored very specifically to the needs of everyday appli-physically separating light oil components from heavy cations, such as automotive engines, commercial equip-ones. ment or industrial machinery. That specificity helps Crude oil contains a full range of different kinds of ensure long life and peak power, performance and fuelmolecules. Many are similar in weight but not in struc- economy from the lubricated system, as well asture. The refining process cannot distinguish such extended lubricant life.molecules, so a wide assortment of molecules is presentin a finished lubricant made from crude oil stocks. Many crude oil molecules are not beneficial to thelubrication process. For example, paraffin causes refinedlubricants to thicken and flow poorly in cold tempera-tures. Molecules containing sulfur, nitrogen and otherelements invite the formation of sludge and other by-products of lubricant breakdown, especially in high-temperature applications. Sludge and breakdownby-products significantly increase wear rates. The different shapes of the assorted molecules ofrefined lubricants means lubricant surfaces are irregu-lar at the molecular level. As lubricant layers flow acrossone another during the lubrication process, these irreg-ularities create friction, which consumes power, reducesfuel efficiency and increases heat and wear.Synthetic LubricantsSynthetic lubricants are chemically engineered frompure chemicals rather than refined from crude oil. Thatgives them significant advantages over refined oils.
    • Why Are AMSOIL Synthetic Lubricants the Best?As a jet fighter squadron commander Lieutenant ColonelAlbert J. Amatuzio had ample opportunity to witness syntheticlubricants in action. These oils are used exclusively in jetengines because of three extraordinary performance char-acteristics: an ability to reduce friction and wear on enginecomponents, an ability to function dependably at severetemperature extremes and an ability to withstand rigorous andlengthy engine operation without chemical breakdown. Recognizing that these same benefits would proveinvaluable in combustion engines, Amatuzio began con-ducting serious research in 1963. By 1966 he had formu-lated a synthetic motor oil and put it to use in vehicles innorthern Minnesota. Throughout the late ’60s Amatuziocontinued his research and development and sold com-mercially available synthetic oils under a variety of names.In 1970 he incorporated his own name into a commerciallysold product called AMMOIL. In 1971 this product namewas changed to AMZOIL and it continued to be sold com-mercially. The true milestone came in 1972 when AMZOILbecame the first synthetic motor oil in the world to meetAmerican Petroleum Institute criteria. The new lubricant per- Increased Efficiencyformed like no other before it. When the first can appeared AMSOIL synthetic lubricants are superior to refined oils andon the market in 1972, it signaled the birth of an entire other synthetic oils in reducing friction, helping lubricatedindustry. Shortly thereafter, AMZOIL became AMSOIL and systems use fuel energy for work, not for overcomingthe company’s products went on to expand the boundaries drag. Superior friction reduction, as well as lower volatil-of lubrication science and redefine the performance pos- ity rates, also helps keep exhaust emissions low.sibilities of modern machinery and engines. Longer Engine and Equipment LifeHigh-Temperature Protection and Performance AMSOIL synthetic lubricants’ heat stability and friction-AMSOIL synthetic lubricants are much more stable in high reducing ability keep wear rates low, which helps increasetemperatures than are refined oils and other synthetic oils. the time to first teardown, increases the interval betweenTheir superior heat stability reduces the rates of oil con- teardowns and increases overall equipment life.sumption, lubricant breakdown and lubricant oxidation,which keeps oil consumption low; equipment clean, Extended Lubricant Drain Intervalsprotected and running right; and extends lubricant life. AMSOIL synthetic lubricants offer up to eight times the ser- vice life offered by refined lubricants, and sometimes evenCold-Temperature Protection and Performance more. The long life of AMSOIL synthetic lubricants reducesAMSOIL synthetic lubricants remain fluid in temperatures costs, downtime, waste and environmental damage.far below zero, allowing dependable engine start-up, fastlubrication, dependable protection and maximum fuel Product Lineeconomy in severe cold operation. AMSOIL manufactures synthetic lubricants, advanced fil- tration systems, fuel additives and coolant for virtually every commercial, industrial and automotive application. Quality Control AMSOIL synthetic lubricants are manufactured from top- quality synthetic base stocks and performance additives according to a stringent quality control protocol in com- puter-controlled AMSOIL manufacturing facilities. AMSOIL synthetic lubricants may be counted on to deliver the same top-quality performance and protection every time they are used, no matter where in the world they are purchased. Experience AMSOIL formulated the first API-qualified motor oil in the world and has more experience formulating synthetic lubri- cants than any other manufacturer in the world. AMSOIL leads the industry in product quality and innovation.
    • Four-Ball Wear (ASTM D-4172) • Quality 0.5 40 kg, 75°C, 1800 RPM, 1 hour The smaller the wear scar, the better the protection 0.48 0 48 0.48 0 48 0.47 • Performance 0.46 0.46 Wear Scar Diameter (mm) 0.44 0.41 0.41 0.4 0.35 0.35 0.36 • Protection 0.3AMSOIL synthetic motor oils are developed with the use 0.2of numerous laboratory and field tests. These tests 0.1help to determine the formulation that will best suit theneeds of each individual application. After AMSOIL has 0.0 IL er TX um r ce a e ce t ticformulated an oil to the highest possible quality, the we af ul em SO ow an an lG Ar cr tin m Po pr AM nP rm or rm or ro p la Su o e lF otcompany often compares its oils to competing products st Sy rfo rfo lP Tr rs M Ca n el Ho i Pe Pe e ro zo Sh in ev nn e l ed gh voto demonstrate AMSOIL synthetic motor oils’ superiority. at Ch Pe nd Hi St l Va te 1 er T- Ex akThe tests featured here compare AMSOIL Synthetic lG 1 Qu al il nd ob10W-30 Motor Oil with other 10W-30 motor oils on the Ke M November 2008 test resultsmarket. All tests are ASTM certified and readily show AMSOIL synthetic motor oil provides unsurpassed protec- tion against engine wear. Equipment life is extended, andAMSOIL has no equal. repairs, downtime and expenses are reduced. The smaller the scar, the better the protection. Total Base Number 15 (ASTM D-2896) Thin Film Oxygen Uptake Test TFOUT (ASTM D-4742) 12.20 500 489 12 TBN (mg KOH/g) 10.25 10.01 9.71 391 400 383 9 8.31 8.14 8.09 8.07 7.84 7.72 323 323 7.02 303 Minutes 300 283 6 222 200 178 169 3 138 100 0 IL ce r um er TX a ce tic t e we af ul em SO ow an an lG Ar cr in m Po 0 pr AM rm at nP or rm or ro p Su o e Pl lF ot st rfo Sy rfo IL t ce ce tic er a e um r TX Tr rs af we ul em M Ca n el SO il ow Ho an an lG Pe Pe e Ar ro cr in m zo Sh Po lin pr AM ev or rm rm nP or at ro nn e p ed gh Su vo at o e ot lF Pl Ch st rfo rfo Sy Pe Tr rs nd Hi St l M Ca n el Va il Ho Pe Pe e ro te 1 zo Sh er lin T- ev Ex nn e ak ed gh lG vo at Ch Pe 1 Qu nd Hi St l al Va il te nd 1 ob er T- Ex Ke ak November 2008 test results M lG 1 Qu al il nd ob November 2008 test results Ke MThe high TBN of AMSOIL synthetic motor oil allows it to effectivelycombat wear-causing contaminants and acids, providing superior The superior oxidation stability of AMSOIL synthetic motorprotection and performance over extended drain intervals. oil allows it to effectively resist the formation of engine deposits and sludge, keeping engines running clean and efficient and extending oil life. It also resists thickening, maintaining its superior wear protection and lubricating properties and maximizing fuel efficiency. NOACK Volatility Pour Point (ASTM D-5800) 14.75 (ASTM D-97) 15 14.03 Ke M ob nd il 12 al Qu 1 lG ak Ex 10.26 10.56 T- er te % Weight Loss 9.93 1 Va St nd Pe 9.46 Hi Ch l vo at ed gh n 8.71 8 71 ev 8 62 8.62 e nz 9 lin Sh 8.20 Pe Pe Ho ro oi Ca e el M n rfo rfo lP rs Tr Sy lF st ot Su e op 6.89 AM la rm nP rm ro or or Po pr tin lG an ow cr Ar an m SO em we ul um 5 70 5.70 af tic TX ce ce 6 er IL a e t r 0 3 -10 Pour Point °F 0 -20 IL TX ce er um t tic r ce a e af we ul em SO ow an an lG Ar cr in m Po pr -27 AM rm nP at or rm or ro op Su -30 e Pl ot lF st rfo Sy rfo Tr rs -31 -31 M Ca n el il Ho Pe Pe e ro zo Sh in ev nn e -35 ed ol gh at Ch lv Pe nd Hi St -38 -38 -38 Va -40 te 1 -40 er T- Ex ak lG 1 Qu -45 al il nd ob -50 Ke November 2008 test results M -54 -54The extremely low volatility of AMSOIL synthetic motor oil allows it -60to maintain its superior protective and performance qualities November 2008 test resultsthroughout extended drain intervals, even when faced with severe AMSOIL synthetic motor oil’s low pour point allows it tooperating temperatures. In addition, oil consumption and emissions maintain its fluidity in extremely low temperatures, reducingare minimized and fuel efficiency is maximized. drag on moving vehicle parts, providing quick, essential lubrication and easing startup in cold temperatures.
    • AMSOIL Products Save MoneyThe uninformed have always assumed that AMSOIL a major strain on businesses that rely on vehicles andsynthetic lubricants were more expensive than con- heavy equipment in their daily operations. AMSOILventional products. It is true that the initial cost is higher synthetic lubricants improve fuel economy by allowingthan most petroleum-based products, but an investment moving parts to move more freely, using less energy andin AMSOIL synthetic lubricants is an investment in your creating less friction than when conventional lubricantsbusiness. AMSOIL saves businesses money by improv- are used.ing fuel economy, reducing maintenance costs and The use of AMSOIL synthetic motor oil, gear lubesdowntime, and extending drain intervals. and transmission fluids can have a profound impact on fuel economy. Industry tests demonstrate an averageReduced Maintenance conservative decrease in fuel consumption by 2 to 5Because AMSOIL lubricants are superior to conventional percent by switching to synthetic lubricants. Manyproducts, equipment maintenance is needed less often. AMSOIL customers report even larger gains in fuelThe unsurpassed protection, cleaning and cooling prop- economy. Doesn’t seem like much? Imagine a fleet oferties of AMSOIL keep moving parts looking and work- 100 class 8 vehicles running an average 120,000 milesing like new, reducing equipment malfunctions and per year at an average 6.5 mpg with diesel fuel at $2.25failures. a gallon. Using those numbers, the fleet spends $4,153,846.16 on fuel annually. A switch to AMSOILExtended Drain Intervals products improves the fleet’s mpg by 4 percent, reduc-Extended drain intervals are key to improving bottom ing fuel costs to $3,994,082.84. That’s a savings oflines. Changing fluids less often means buying them less $159,763.32, enough for 71,006 gallons of fuel.often. It also means equipment is in the shop less often,reducing maintenance needs and downtime and Waste Oil Disposalimproving efficiency. Extended drain intervals also prevent the disposal ofLess Downtime additional waste oil. Disposing of used oil can be costly and barrels of used oil take up a great dealLess maintenance and extended drains mean less of space in the shop. A fleet of 60 vehicles usingdowntime, and less downtime means equipment is conventional oil and conventional oil change intervalsworking more often and getting more done. It also produces 1,080 gallons of waste oil every year. Bymeans less time spent working on equipment when switching to AMSOIL, that same fleet would producethere are other things to be done. only 360 gallons of waste oil per year. Less waste oilLonger-Lasting Equipment means lower disposal costs, more shop space and aAMSOIL products improve equipment’s durability cleaner environment.because they provide superior protection. Less wear,stress and strain on moving parts allows equipment to Money Savedlast longer, reducing replacement costs. The most important aspect of these benefits is that they save businesses money. Better fuel economy,Better Fuel Economy reduced maintenance, longer-lasting equipment, lessFuel economy is becoming more important with each money spent on oil and less waste oil all providepassing year. Gas and diesel prices keep rising, putting significant savings.• Convenience • Improved Mileage • Reduced Maintenance • Reduced Downtime • Extended Drain Intervals • Save Money Gasoline Engine Case Study With Guardian Pest Control See how switching to AMSOIL has saved one company tens of thousands of dollars per year. Guardian Pest Control is a family-owned and operated firm located in Duluth, Minn. The company offers pro- grams and services to residential, commercial and industrial clients that include integrated pest management, organic pest management, rodent control, bird management and many more. Guardian’s fleet of over 60 vehicles provides service to urban and rural areas in Minnesota, Wisconsin, Iowa, Michigan’s Upper Peninsula and the eastern Dakotas. The varied levels of severe service Guardian’s trucks face on a daily basis made them an obvious choice for a field study. The Gasoline Engine Case Study With Guardian Pest Control (G2244) provides details on the study and demonstrates how switching to AMSOIL synthetic motor oils has saved Guardian Pest control tens of thousands of dollars on a yearly basis.
    • • First to develop an API-rated 100 percent synthetic motor oil. • First to introduce the concept of extended drain intervals with a recommended 25,000-mile/12-month drain interval. • First to produce synthetic motor oils for diesel engines. • First to produce synthetic motor oils for racing engines. • First to produce synthetic motor oils for turbo engines. • First to produce synthetic motor oils for marine engines. • First to manufacture synthetic gear lube for automotive use. • First to manufacture a 100:1 pre-mix synthetic 2-cycle oil. • First to manufacture a synthetic automatic transmission fluid for automotive use. • First to manufacture a full-synthetic cartridge-style oil filter.AMSOIL products and Dealership information areavailable from your local AMSOIL Dealer.AMSOIL INC., Superior, WI 54880 (715) 392-7101 Fax: (715) 392-5225, (715) 392-5267Printed in U.S.A. © Copyright 2010 G2334 10/10