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Metal processing
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.heattracing.co.uk
www.thorneanderrick.co.uk
2
VEGA sets the standard in the area of metal processing 3
Measurement technology for a demanding industry 4
plics®
– the idea with a future 6
PLICSCOM and PACTware 8
Application examples 10
Mining of ore 10
Steel production 12
Blast furnace 14
Additives 16
Production of aluminium oxide powder 17
Smelting of aluminium 18
Instrument overview 20
Table of contents
3
VEGA sets the standard in the
area of metal processing
VEGA is a world-leading expert in the field of level, pressure
and switching instrumentation.
For applications typical of the metal processing industry, VEGA
has a vast array of specific measurement solutions.
VEGA’s measuring instruments deliver reliable data on volume,
level and pressure of practically any product, from fine-
grained to course solids, from adhesive to extremely abrasive
materials as well as liquids. Level measurement with radar
technology or guided microwave is unaffected by strong dust
generation, noise and high product temperatures. Moreover
VEGAPULS 67 and VEGAPULS 68 radar sensors are a real
alternative to ultrasonic instruments and measuring principles
getting in contact with the medium.
At center stage of VEGA’s measurement technology is plics®
,
the modular system that allows individual combinations of
performance features. With plics®
, VEGA can meet very cost-
effectively any technical demand of this sector. The examples
on pages 10 to 19 illustrate optimum solutions for typical, real-
life applications in the metal processing.
44
Measurement technology for a demanding industry
Under arduous conditions
The metal processing sets high demands on housing, electro-
nics and sensor technology. No problem for VEGA, because
all components can be adapted to the required process
conditions. The rugged housings are characterised by their
high mechanical stability. Depending on the model, the
sensors and antennas are able to withstand the most extreme
conditions imaginable, including temperatures up to 1400 °C
(2552 °F). VEGA offers contacting as well as non-contacting
measurement technologies.
Security and certainty from VEGA
housing versions in plastic, aluminium and
stainless steel
all sensors are available in EEx ia or EEx d versions
dust Ex Zone 20 approval 1 D, 1/2 D according to ATEX II
type approved sensors according to company
standards
VEGA instruments are suitable for SIL rated applications
Connections to suit your process
From threaded or flanged connections to complex special
solutions, such as for boom mounting or sensor alignment,
VEGA instruments adapt themselves well to any situation.
Whether in tanks or silos, or mounted over conveyor belts or
roller grates, VEGA ensures reliability in every mounting
situation.
55
Products may change but security stays
In many applications in the area of metal processing, the
properties of the processed or created products – density,
granulation, moisture content and dielectric constant – often
change. Vessels are alternatingly filled with products of
different characteristics. For every application, VEGA offers a
solution that ensures dependable and accurate measurement
data.
Individual signal processing
VEGA is able to offer all current and emerging standards of
signal processing. For continuous level and pressure
measurement, 4 … 20 mA/HART in 2-wire loop powered or
4-wire technology, Profibus PA or Foundation Fieldbus are
available. For point level detection and switching a non-
contact output, a relay or transistor output, the NAMUR signal
or current signal can be chosen from. VEGA’s measuring
instruments can always match your installation needs.
66
Continuously low costs for a lifetime
Costs
Selection Order Mounting Set-up Operation Service
Misc.
Easy is better
plics®
makes everything easier – from selecting to ordering,
right through to set-up, maintenance and service. In this
modular system, you combine exactly the performance
features you need to solve the measurement problem – both
technically and economically. Whoever has once worked with
plics®
can apply the set-up, wiring and adjustment concept to
any other application, and even to other measuring principles.
Because of the broad range of the technology and the “easy
choose – easy use” concept, plics®
brings an element of
security and dependability to every application.
plics®
– the idea with a future
plics®
– a sure foundation, right from the
ground up
Safety and economy, as well as uninterrupted availability,
are important for every plant. The more demanding the
measurement task, the more VEGA’s competence is
needed and the more important plics becomes. Because
plics offers the best prerequisites for maximum product quality
by delivering reliable and accurate measuring results.
Easier for user and planner
plics®
offers individual selection and combination of sensors,
process fittings, electronics and housings. For the engineering
department, this translates into easy, straightforward planning
and instrument selection. For the plant builder, it means short
delivery time, uncomplicated connection and quick set-up, and
for the user, operational reliability, simplified maintenance and
reduced inventory costs.
Lifetime
77
Housings
Electronics
Process fittings
Sensor types
Switching
Pressure
Level
measurement
Approvals /
Certifications
Aluminium
(2 chamber)
Plastic Aluminium
4 ... 20 mA/
HART
Profibus Foundation
Fieldbus
Level switch
Thread Flange Sanitary
Radar Ultrasonic Guided
microwave
Process
pressure
Hydrostatic
Vibration Vibration Capacitive
SIL, overfill
protection
Ship
approvals
Explosion
protection
Hygienic
approvals
PLICSCOM
Indicating and
adjustment module
Stainless
steel
88
PLICSCOM and PACTware
Diagnosis and service with PLICSCOM
In the unlikely event of failure, the cause is displayed on the
PLICSCOM. In addition, instrument data such as measuring
range, process connection, seal material as well as recorded
process data of level, pressure and temperature can be called
up. In conjunction with suitable instruments, PLICSCOM can
also display echo curves. When a sensor is replaced,
PLICSCOM ensures that the measuring loop is quickly up and
running again – all sensor data are saved with a quick key-
stroke and transferred later to the replacement sensor.
Set-up and indication with PLICSCOM
PLICSCOM, with its entirely new adjustment philosophy, offers
extensive practical convenience. To allow easy use from any
position, it can be mounted in the housing in four positions 90°
apart. Indication and adjustment are carried out via four plastic
foil keys and a large, concise, graphics-capable and illuminat-
ed dot matrix display. The adjustment menu with selectable
language is clearly structured and allows playfully easy set-up.
After set-up, PLICSCOM serves as indicating instrument: level
and pressure values are viewed directly through the screw-on
lid with glass insert in the desired unit and presentation style.
99
Asset-Management in the metal processing
Because of PACTware’s plant-wide failure recognition and
evaluation capability, it is an ideal decision platform for
maintenance measures. It makes the data of all communication
components and field devices comprehensively and centrally
available. After the status of field instruments and other plant
components has been recognised and evaluated, proactive
maintenance, for example, can be carried out. This in turn
increases plant availability and ensures smooth, trouble-free
production.
Configuration and parameter adjustment with
PACTware
PACTware is the innovative configuration software for all field
instruments, from mobile computer to process control center.
As a free-of-charge, manufacturer-independent software,
PACTware constitutes the Fieldbus-independent interface for
data exchange between all current protocols of communica-
tion-capable field devices, e.g. HART and Fieldbus. In practice
this means: all plics®
instruments can be set-up and operated
via one single program with an all-encompassing user
interface – from blast furnace to storage silo.
10
VEGAPULS 68 VEGACAP 65
10
Mining of ore
Storage of ores in the silo
The mined ore is transported with conveyor systems and
stored in large aboveground or underground silos until it is
sent on to the next processing stages. Large amounts of dust
and noise are generated in the storage silos. The different
particle sizes and constantly changing repose angles must not
influence the accuracy of the level measurement. Contactless
measurement is ideal for determining the contents of a silo.
Level measurement with VEGAPULS 68
VEGAPULS 68 is predestined for level measurement of bulk
solids under extreme conditions. Due to its high sensitivity it is
able to deliver reliable measurement data from bulk materials
silos up to 70 m (230 ft) high. Excellent focusing is achieved
through the implementation of very high sensor frequencies
and antennas specially optimised for bulk solids. Internal
vessel installations, struts and buildup on the vessel walls thus
do not interfere. Neither the repose angle of the bulk solid nor
strong dust generation can influence the measuring result.
Thanks to the contactless measurement with microwaves, the
sensor is subjected to no wear whatsoever.
- non-contact measure-
ment
- set-up without filling
- insensitive to dust
- wear-free
Overfill protection with VEGACAP 65
In addition to the continuous level measurement, a second
independent sensor is applied for overfill protection. The capa-
citive measuring technique is the right choice for bulk materials
silos with such high requirements on measurement stability.
Extreme ruggedness and easy set-up are distinguishing
features of the VEGACAP 65 capacitive level switch. The
switching state of VEGACAP 65 is displayed on a bicolour
LED and is easily visible on the outside of the plastic housing.
- very robust
construction
- easy set-up
- insensitive to
build-up
- cable can be
shortened
11
VEGAPULS 67
11
Level monitoring with VEGAPULS 67
The radar sensor VEGAPULS 67 feels really comfortable
even in the most difficult process conditions, such as dust
generation and intense filling noise. Due to its high emission
frequency and antenna system optimised for bulk solids,
VEGAPULS 67 has a very narrow emission beam. This makes
measurement possible directly in the throat of the stone
crusher. All sensor settings, such as basic adjustment and
fine tuning to the application, can be carried out during normal
operation. The universal installation fittings enable easy
adaptation to existing equipment.
Primary and secondary stone crushers in ore
mining
To transport and mine the largest possible amount of ore in
the plant, the ore must be composed of pieces of the right size.
The ore is broken down into the optimal grain size in two steps
in the primary and secondary stone crushers. The crusher
silo as well as the crusher rollers are subject to heavy wear
that depends directly on the amount of material in the crusher.
When the crusher is too full, the pressure on the breaker rollers
and the resulting wear are very high. If the filling volume is too
low, however, capacity utilisation and thus the overall plant
output will also be too low.
- non-contact
measurement
- insensitive to dust
- easy mounting
- wear- and
maintenance-free
12
VEGAPULS 68
12
VEGAPULS 68 for monitoring the optimal height
of the sinter bed
To achieve a better gas exchange in the blast furnace, the iron
ore and the additives are baked together during the sintering
process. This is where VEGAPULS 68 shows its prowess.
The sensor reliably measures the level without being affected
by the high temperatures. To protect the sensor electronics
from the high temperatures, the antenna is mounted separate
from the sensor with an angled antenna extension and addi-
tionally cooled with air. The application range of the sensors
extends from level measurement in the charging bunker of the
sinter cooler to height measurement on the sinter cooler or
even on the sinter belt conveyor.
Steel production
Limestone, coke and sinter − raw materials for
steelmaking
Beside iron ore, limestone, coke and different additives are
also necessary for the production of raw iron. To make use of
the generated by-products, sinter and coke are produced and
stored directly in the smelting works. The sometimes very hot
products place heavy demands on the implemented sensors.
- non-contact
measurement
- unaffected by
temperature changes
- antennas with purging
air connection
13
VEGABAR 52
13
Coke – as important as the iron ore itself
Coke delivers the necessary process heat and serves as a
reducing agent and supporting matrix in the blast furnace.
Coke is produced in the coking plant by heating coal under the
exclusion of air.
Coke production is monitored at all process
stages
To reach the most optimal operating conditions, oven pressure
is regulated separately in the individual ovens of modern
coking plants. Due to the very small pressure ranges, a highly
sensitive sensor with a measuring range of only +/- 5 mbar is
required for the pressure measurement. VEGABAR 52 per-
forms beautifully here. Its ceramic capacitive measuring cell of
highly purified ceramic ensures excellent stability and delivers
exceptionally high accuracy. Light nitrogen rinsing in the
pressure line also protects the measuring cell from aggressive
gases.
- highly resistant
measuring cell
- high accuracy
- optimal long-term
stability
- small measuring
range available
14
VEGAPULS 68
14
Blast furnace
Monitoring the charging of the blast furnace
To make sure the batch and the coke layer are distributed as
optimally as possible, a measurement of the level is required.
Because of the extremely harsh operating conditions in the
blast furnace, heavy mechanical plumb line systems were
often used previously. These had massive weights on chains
that were lowered down onto the filling surface, thus measur-
ing the distance. Modern radar sensors like VEGAPULS 68
solve this measurement problem much more elegantly.
Level measurement with VEGAPULS 68
Unaffected by dust, material compositions and high tem-
peratures, VEGAPULS 68 delivers important information
on the charging process in the blast furnace. Depending on
the size of the sensor antenna, either broad areas or limited
spots on the surface can be covered. Through the use of
several sensors, the surface profile in the blast furnace can be
systematically analysed. The radar instruments do not affect
one another in the process. Thanks to its robust construction
VEGAPULS 68 easily withstands the tough requiremens of the
blast furnace environment. Moreover, by mounting the sensor
on a suitable slide valve, it can be separated from the process
anytime during operation.
- non-contact
measurement
- easy set-up
- wear- and
maintenance-free
- process temperatures
up to +200 °C
(+392 °F)
15
VEGAPULS 62
15
- non-contact
measurement
- high accuracy
- fast measuring rate
- wear- and
maintenance-free
Level measurement in the steel pan with
VEGAPULS 62
Since microwaves are not impaired by extremely high tempe-
ratures, VEGAPULS 62 is particularly well suited for this mea-
surement task. Due to its high measuring rate and precision, it
measures the contents of the steel pans with absolute certainty.
The very good focusing of the radar signals allows measurement
to take place even through the relatively small openings in the
torpedo car, even during filling. A rinsing air connection makes
sure that the antenna system stays clean during the intense
shower of sparks and generation of dust that occurs when the
pan is filled. Under cramped conditions, angled antenna
extensions allow the sensors to be optimally located and the
electronics mounted in protected surroundings.
Tapping the blast furnace
After the blast furnace has been tapped, the raw iron flows
into pan or torpedo cars and is taken to the foundry or to the
converter for further processing. Measuring the contents of the
steel pans certainly belongs to the most difficult measurement
tasks in the steelworks. The very high temperatures of over
1400 °C (2552 °F) and the extreme dust and steam generation
during the filling process place heavy demands on the sensors.
Understandably, only a contactless measuring technique can
perform this task.
16
VEGAPULS 67 VEGAFLEX 61
16
Additives determine the quality of the metals
Depending on the production process and the type of metal,
different additives are required in the manufacturing process.
The products are stored in silos or concrete bunkers and are
normally fed in via conveyor belts. Strong dust generation
during filling and the often abrasive media severely limit the
repertory of measuring principles suitable for this level
measurement.
Continuous level measurement in the silo
Because of its small size and universal mounting concept, the
compact radar sensor VEGAPULS 67 can be easily adapted to
existing equipment. The plastic-encapsulated antenna system
ensures reliable functioning even under extremely dusty
conditions. The contactless measuring method is the perfect
solution for this measurement task, especially when rough and
abrasive media are involved.
For continuous measurement of powdery additives in silos up
to approx. 10 m (33 ft) high, VEGAFLEX 61 is an interesting
alternative. Due to the guided microwave (TDR) measuring
principle, an additional adjustment after sensor installation
is not necessary in most cases. The measuring range of the
sensor corresponds to the length of the cable and is already
calibrated ex factory. The measuring result is influenced
neither by product changes nor strong dust generation nor
different material repose angles.
- non-contact
measurement
- easy set-up
- process temperatures
up to +80 °C (+176 °F)
- maintenance-free
- two-wire technology
- set-up without
adjustment
- insensitive to dust
and build-up
- cable can be
shortened up to 32 m
(105 ft)
Additives
17
VEGAPULS 62
17
Mixer and agitators
After oxygen and silicon, aluminium, coming in at around
7.5 %, is the third most common element in the earth’s crust.
It is extracted from natural deposits of bauxite in a series of
laborious processes. Aluminium’s versatility makes it indispens-
able in almost all areas of life and manufacturing. In the Bayer
method, the bauxite is first mixed with caustic soda, processed
in an autoclave and then dehydrated into a fine white powder,
aluminium oxide (Al2
O3
), in a calcinating kiln. In this process
approx. two tons of aluminium oxide are obtained from four
tons of bauxite.
Continuous measurement with VEGAPULS 62 in
the digester and in the decanter
The bauxite is decomposed by adding thinned caustic soda
and mixing it throroughly with the bauxite in the digester. To
achieve an optimal utilisation of the process, it is important
to regulate the filling level in a fixed range. Contactless
radar technology has all the right prerequisites for this
measurement task. The VEGAPULS 62 radar sensor records
the current level and passes it on to the control system. Even
the rotating agitator blades do not disrupt the measurement.
Also in the decanter, which immediately follows the digester,
VEGAPULS 62 reliably performs its service in temperatures up
to 200 °C (473 °F) and pressures up to 40 bar (580 psig). The
steam atmosphere prevailing in the vessel does not affect the
measurement either.
- non-contact
measurement
- high accuracy
- insensitive to vapour,
pressure and
temperature
Production of aluminium oxide powder
18
VEGAPULS 68 VEGAFLEX 62 VEGAWAVE 62
18
Continuous measurement of aluminium oxide
powder
With a measuring range up to 70 m (230 ft) VEGAPULS 68 is
simply unbeatable in the aluminium oxide silo. Level measur-
ing techniques that physically touch the medium are subject
to very high mechanical stresses and strains, which is why
contactless measurement is an absolute must here. Neither
dust nor filling noise can disturb VEGAPULS 68. In a silo with
several filling zones, a number of radar sensors working to-
gether can create a surface profile.
Silo heights up to 35 m (115 ft) can also be measured with
the guided microwave principle. VEGAFLEX 62 offers all the
advantages of radar measurement. Dust, noise, buildup and
repose angles do not play a role in the measurement. No
adjustments are required to put the instrument into operation.
Storage of aluminium oxide powder
Two tons of aluminium oxide (Al2
O3
) yield approx. one ton of
aluminium. Before aluminium oxide is converted into liquid alu-
minium at 950 °C (1223 °F) in the electrolytic smelting process,
the white powder must be temporarily stored in storage silos or
day silos. Silo heights of up to 60 meters (ø up to 30 m) are not
uncommon.
- non-contact
measurement
- insensitive to dust,
noise and process
conditions
- measurement up to
70 m (230 ft)
- easy set-up
- insensitive to dust and
build-up
- cable can be shor-
tened
- unaffected by product
characteristics
- set-up requires no
adjustment
- robust sensor
construction
- insensitive to build-up
- high operational
reliability (SIL 2)
VEGAWAVE 62 as maximum detector in the
aluminium oxide silo
The set-up and commissioning of VEGAWAVE 62 requires
no special adjustments. Its length, which can be up to 20 m
(66 ft), determines the exact location of the switching point. Its
extensive function monitoring reports any overfilling safely and
reliably.
Smelting of aluminium
19
VEGACAP 62 VEGABAR 54VEGAWAVE 61
19
Dispensing powder into the electrolytic cell
Directly above the electrolytic smelting cell are smaller, approx.
1 m ... 1.5 m (3 ... 4.9 ft) high buffer containers which are char-
ged pneumatically via pipelines. Small quantities of aluminium
oxide powder are discharged from them into the molten mass.
Full and empty detector in the buffer container
VEGAWAVE 61 is installed on the side or at the top of the
container and detects the maximum or minimum filling level
very reliably. No adjustment is required for set-up. It is not
bothered by the dust and the strong prevailing magnetic fields.
If absolutely dry air is not used in the charging process, heavy
build-up can form, possibly blocking the vibrating fork. In this
case, VEGACAP 62 is the right limit switch. Thick build-up
does not disturb its function.
- robust sensor
construction
- easy set-up
- front-flush ceramic
measuring cell
- high operational
reliability (SIL 2)
- easy set-up
- robust construction
- insensitive to build-up
- high operational
reliability (SIL 2)
Monitoring the feed pressure with VEGABAR 54
The conveyor pipes are the arteries of the aluminium smelter.
Constrictions or blockages can lead to production downtime.
VEGABAR 54 is the ideal, reliable pressure transmitter for
monitoring the conveyor pipes and the pressure conveyor
vessel. Due to its front-flush ceramic diaphragm, it dependably
resists abrasion and build-up.
- set-up requires
no adjustment
- robust sensor
construction
- insensitive to build-up
- high operational
reliability (SIL 2)
20
VEGAPULS 67
VEGAPULS 68
VEGAPULS 62VEGAPULS 62
Radar sensors for continuous level measurement of solids in
K-band technology
- ideal solution for measurement of bulk solids in medium-sized
vessels
- unaffected by dust generation, air flow and filling noise
- measuring accuracy +/-15 mm
- easy installation and set-up
Process temperature: -40 ... +80 °C (-40 … +176 °F)
Process pressure: -1 ... 2 bar (-14.5 ... +29 psig)
Process fitting: flange from DN 80 resp. ANSI 3"
or mounting strap
Measuring range: up to 15 m (49 ft)
Instrument overview
Radar sensor for continuous level measurement of solids in
K-band technology
- ideal solution for measurement of bulks solids in large silos and
bunkers
- unaffected by dust generation, air flow and filling noise
- measuring accuracy +/-15 mm
- easy installation due to small process fitting
Process temperature: -40 ... +200 °C (-40 ... +392 °F)
Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)
Process fitting: flange from DN 50 resp. ANSI 2
thread G 1½ A resp. 1½ NPT
Measuring range: up to 70 m (230 ft)
Radar sensor for continuous level measurement of liquids
in K-band technology
- application e.g. in the bauxite mixer
- independent of product temperature
- independent of product characteristics
- very small minimum distance
- measuring accuracy +/-3 mm
Process temperature: -40 ... +200 °C (-40 ... +392 °F)
Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)
Process fitting: flange from DN 50 resp. ANSI 2"
thread from G 1½ A resp. 1½ NPT
Measuring range: up to 35 m (115 ft)
21
VEGAPULS 62VEGAFLEX 61
VEGAFLEX 62
VEGAPULS 68
Instrument overview
Functional
safety
Hygienic
approval
Overfill-
protection
Gas-Ex
approval
Dust-Ex
approval
Level sensor according to the guided microwave (TDR)
principle for lightweight solids and liquids
- application e.g. in fillers
- set-up without adjustment
- independent of product characteristics
- unaffected by dust generation and filling noise
- measuring accuracy +/-3 mm
Process temperature: -40 ... +150 °C (-40 ... +302 °F)
Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)
Process fitting: flange from DN 25 resp. ANSI 1"
thread from G ¾ A resp. ¾ NPT
Measuring range: cable up to 32 m (105 ft)
Level sensor according to the guided microwave (TDR)
principle for heavy-duty solids and liquids
- application e.g. in aluminium oxide powder
- set-up without adjustment
- independent of product characteristics
- unaffected by dust generation and filling noise
- measuring accuracy +/-3 mm
Process temperature: -40 ... +150 °C (-40 ... +302 °F)
Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)
Process fitting: flange from DN 50 resp. ANSI 2"
thread from G 1½ A resp. 1½ NPT
Measuring range: cable up to 60 m (197 ft)
Radar sensor for continuous level measurement of solids in
K-band technology with parabolic antenna
- ideal for very large measuring ranges
- for measurement of bulk solids in very large silos and bunkers
- unaffected by dust generation, air flow and filling noise
- optimal focusing by parabolic antenna
- measuring accuracy +/-15 mm
Process temperature: -40 ... +200 °C (-40 ... +392 °F)
Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)
Process fitting: flange from DN 50 resp. ANSI 2
thread G 1½ A resp. 1½ NPT
Measuring range: up to 70 m (230 ft)
22
VEGACAP 65
VEGACAP 62
Instrument overview
VEGAWAVE 61
- application e.g. as overfill protection in buffer containers
- wear- and maintenance-free
- product independent switch point
- easy set-up without adjustment
Process temperature: -20 ... +80 °C (-40 … +176 °F)
Material: steel or 1.4435, suspension cable made of
PUR
Process fitting: thread G 1½ A resp. 1½ NPT
Compact vibrating level switch for bulk solids
Capacitive cable electrode for level detection
- application e.g. as overfill protection in storage silos for ores
- easy set-up
- insensitive to build-up
- robust and maintenance-free
- electrode can be shortened
Process temperature: -50 ... +200 °C (-58 ... +392 °F)
Process pressure: -1 ... 64 bar (-14.5 ... 928 psig)
Material: steel or 316L
insulation of PTFE or PA
Measuring range: up to 32 m (105 ft)
Partly insulated capacitive rod electrode for level detection
- application e.g. as overfill protection in metering containers
- easy set-up
- easy installation and mounting
- robust and maintenance-free
- electrode can be shortened
Process temperature: -50 ... +200 °C (-58 ... +392 °F)
Process pressure: -1 ... 64 bar (-14.5 ... 928 psig)
Material: 316L
insulation of PTFE
Measuring range: up to 6 m (20 ft)
VEGABAR 52
VEGABAR 54
23
VEGAWAVE 62
- use as pressure monitoring for gases
- measurement accuracy 0.1 %
- insensitive to build-up
- highly resistant due to ceramic-capacitive sensor element
- long term stability
Process temperature: -40 ... +120 °C (-40 … +248 °F)
Process pressure: -1 ... 200 bar (-14.5 ... 2900 psig)
Process fitting: G 1½ A manometer connection
G 1½ A inside G ¼ A
½ NPT inside ¼ NPT
Measuring range: -1 … 60 bar (-14.5 ... 870 psig)
Pressure transmitter with inner CERTEC®
measuring cell
Pressure transmitter with inner or front-flush CERTEC®
measuring cell
- for measurement of liquids
- high abrasion resistance due to ceramic CERTEC®
measuring cell
- high overload resistance
- measurement accuracy 0.1 %
Process temperature: -40.. +120 °C (-40 …+248 °F)
Process pressure: -1 ... 200 bar (-14.5 ... 2900 psig)
Process fitting: thread from G 1 A resp. 1 ½ NPT
flange from DN 40 resp. ANSI 2"
Measuring range: -1 … 60 bar (-14.5 ... 870 psig)
Instrument overview
- application as overfill protection in aluminium oxide powder
- wear- and maintenance-free
- product-independent switch point
- easy set-up without adjustment
Process temperature: -20 ... +80 °C (-40 … +176 °F)
Material: steel or 1.4435, suspension cable made of
PUR
Process fitting: thread G 1½ A resp. 1½ NPT
Electrode length: up to 20 m (66 ft)
Compact vibrating level switch for bulk solids with extended
cable suspension
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-Mail info@de.vega.com
www.vega.com
33481-EN-070813Marschner+KühnTel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.heattracing.co.uk
www.thorneanderrick.co.uk

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VEGA Pressure & Level Measurement Metal Processing Industry Applications

  • 1. Metal processing Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.heattracing.co.uk www.thorneanderrick.co.uk
  • 2. 2 VEGA sets the standard in the area of metal processing 3 Measurement technology for a demanding industry 4 plics® – the idea with a future 6 PLICSCOM and PACTware 8 Application examples 10 Mining of ore 10 Steel production 12 Blast furnace 14 Additives 16 Production of aluminium oxide powder 17 Smelting of aluminium 18 Instrument overview 20 Table of contents
  • 3. 3 VEGA sets the standard in the area of metal processing VEGA is a world-leading expert in the field of level, pressure and switching instrumentation. For applications typical of the metal processing industry, VEGA has a vast array of specific measurement solutions. VEGA’s measuring instruments deliver reliable data on volume, level and pressure of practically any product, from fine- grained to course solids, from adhesive to extremely abrasive materials as well as liquids. Level measurement with radar technology or guided microwave is unaffected by strong dust generation, noise and high product temperatures. Moreover VEGAPULS 67 and VEGAPULS 68 radar sensors are a real alternative to ultrasonic instruments and measuring principles getting in contact with the medium. At center stage of VEGA’s measurement technology is plics® , the modular system that allows individual combinations of performance features. With plics® , VEGA can meet very cost- effectively any technical demand of this sector. The examples on pages 10 to 19 illustrate optimum solutions for typical, real- life applications in the metal processing.
  • 4. 44 Measurement technology for a demanding industry Under arduous conditions The metal processing sets high demands on housing, electro- nics and sensor technology. No problem for VEGA, because all components can be adapted to the required process conditions. The rugged housings are characterised by their high mechanical stability. Depending on the model, the sensors and antennas are able to withstand the most extreme conditions imaginable, including temperatures up to 1400 °C (2552 °F). VEGA offers contacting as well as non-contacting measurement technologies. Security and certainty from VEGA housing versions in plastic, aluminium and stainless steel all sensors are available in EEx ia or EEx d versions dust Ex Zone 20 approval 1 D, 1/2 D according to ATEX II type approved sensors according to company standards VEGA instruments are suitable for SIL rated applications Connections to suit your process From threaded or flanged connections to complex special solutions, such as for boom mounting or sensor alignment, VEGA instruments adapt themselves well to any situation. Whether in tanks or silos, or mounted over conveyor belts or roller grates, VEGA ensures reliability in every mounting situation.
  • 5. 55 Products may change but security stays In many applications in the area of metal processing, the properties of the processed or created products – density, granulation, moisture content and dielectric constant – often change. Vessels are alternatingly filled with products of different characteristics. For every application, VEGA offers a solution that ensures dependable and accurate measurement data. Individual signal processing VEGA is able to offer all current and emerging standards of signal processing. For continuous level and pressure measurement, 4 … 20 mA/HART in 2-wire loop powered or 4-wire technology, Profibus PA or Foundation Fieldbus are available. For point level detection and switching a non- contact output, a relay or transistor output, the NAMUR signal or current signal can be chosen from. VEGA’s measuring instruments can always match your installation needs.
  • 6. 66 Continuously low costs for a lifetime Costs Selection Order Mounting Set-up Operation Service Misc. Easy is better plics® makes everything easier – from selecting to ordering, right through to set-up, maintenance and service. In this modular system, you combine exactly the performance features you need to solve the measurement problem – both technically and economically. Whoever has once worked with plics® can apply the set-up, wiring and adjustment concept to any other application, and even to other measuring principles. Because of the broad range of the technology and the “easy choose – easy use” concept, plics® brings an element of security and dependability to every application. plics® – the idea with a future plics® – a sure foundation, right from the ground up Safety and economy, as well as uninterrupted availability, are important for every plant. The more demanding the measurement task, the more VEGA’s competence is needed and the more important plics becomes. Because plics offers the best prerequisites for maximum product quality by delivering reliable and accurate measuring results. Easier for user and planner plics® offers individual selection and combination of sensors, process fittings, electronics and housings. For the engineering department, this translates into easy, straightforward planning and instrument selection. For the plant builder, it means short delivery time, uncomplicated connection and quick set-up, and for the user, operational reliability, simplified maintenance and reduced inventory costs. Lifetime
  • 7. 77 Housings Electronics Process fittings Sensor types Switching Pressure Level measurement Approvals / Certifications Aluminium (2 chamber) Plastic Aluminium 4 ... 20 mA/ HART Profibus Foundation Fieldbus Level switch Thread Flange Sanitary Radar Ultrasonic Guided microwave Process pressure Hydrostatic Vibration Vibration Capacitive SIL, overfill protection Ship approvals Explosion protection Hygienic approvals PLICSCOM Indicating and adjustment module Stainless steel
  • 8. 88 PLICSCOM and PACTware Diagnosis and service with PLICSCOM In the unlikely event of failure, the cause is displayed on the PLICSCOM. In addition, instrument data such as measuring range, process connection, seal material as well as recorded process data of level, pressure and temperature can be called up. In conjunction with suitable instruments, PLICSCOM can also display echo curves. When a sensor is replaced, PLICSCOM ensures that the measuring loop is quickly up and running again – all sensor data are saved with a quick key- stroke and transferred later to the replacement sensor. Set-up and indication with PLICSCOM PLICSCOM, with its entirely new adjustment philosophy, offers extensive practical convenience. To allow easy use from any position, it can be mounted in the housing in four positions 90° apart. Indication and adjustment are carried out via four plastic foil keys and a large, concise, graphics-capable and illuminat- ed dot matrix display. The adjustment menu with selectable language is clearly structured and allows playfully easy set-up. After set-up, PLICSCOM serves as indicating instrument: level and pressure values are viewed directly through the screw-on lid with glass insert in the desired unit and presentation style.
  • 9. 99 Asset-Management in the metal processing Because of PACTware’s plant-wide failure recognition and evaluation capability, it is an ideal decision platform for maintenance measures. It makes the data of all communication components and field devices comprehensively and centrally available. After the status of field instruments and other plant components has been recognised and evaluated, proactive maintenance, for example, can be carried out. This in turn increases plant availability and ensures smooth, trouble-free production. Configuration and parameter adjustment with PACTware PACTware is the innovative configuration software for all field instruments, from mobile computer to process control center. As a free-of-charge, manufacturer-independent software, PACTware constitutes the Fieldbus-independent interface for data exchange between all current protocols of communica- tion-capable field devices, e.g. HART and Fieldbus. In practice this means: all plics® instruments can be set-up and operated via one single program with an all-encompassing user interface – from blast furnace to storage silo.
  • 10. 10 VEGAPULS 68 VEGACAP 65 10 Mining of ore Storage of ores in the silo The mined ore is transported with conveyor systems and stored in large aboveground or underground silos until it is sent on to the next processing stages. Large amounts of dust and noise are generated in the storage silos. The different particle sizes and constantly changing repose angles must not influence the accuracy of the level measurement. Contactless measurement is ideal for determining the contents of a silo. Level measurement with VEGAPULS 68 VEGAPULS 68 is predestined for level measurement of bulk solids under extreme conditions. Due to its high sensitivity it is able to deliver reliable measurement data from bulk materials silos up to 70 m (230 ft) high. Excellent focusing is achieved through the implementation of very high sensor frequencies and antennas specially optimised for bulk solids. Internal vessel installations, struts and buildup on the vessel walls thus do not interfere. Neither the repose angle of the bulk solid nor strong dust generation can influence the measuring result. Thanks to the contactless measurement with microwaves, the sensor is subjected to no wear whatsoever. - non-contact measure- ment - set-up without filling - insensitive to dust - wear-free Overfill protection with VEGACAP 65 In addition to the continuous level measurement, a second independent sensor is applied for overfill protection. The capa- citive measuring technique is the right choice for bulk materials silos with such high requirements on measurement stability. Extreme ruggedness and easy set-up are distinguishing features of the VEGACAP 65 capacitive level switch. The switching state of VEGACAP 65 is displayed on a bicolour LED and is easily visible on the outside of the plastic housing. - very robust construction - easy set-up - insensitive to build-up - cable can be shortened
  • 11. 11 VEGAPULS 67 11 Level monitoring with VEGAPULS 67 The radar sensor VEGAPULS 67 feels really comfortable even in the most difficult process conditions, such as dust generation and intense filling noise. Due to its high emission frequency and antenna system optimised for bulk solids, VEGAPULS 67 has a very narrow emission beam. This makes measurement possible directly in the throat of the stone crusher. All sensor settings, such as basic adjustment and fine tuning to the application, can be carried out during normal operation. The universal installation fittings enable easy adaptation to existing equipment. Primary and secondary stone crushers in ore mining To transport and mine the largest possible amount of ore in the plant, the ore must be composed of pieces of the right size. The ore is broken down into the optimal grain size in two steps in the primary and secondary stone crushers. The crusher silo as well as the crusher rollers are subject to heavy wear that depends directly on the amount of material in the crusher. When the crusher is too full, the pressure on the breaker rollers and the resulting wear are very high. If the filling volume is too low, however, capacity utilisation and thus the overall plant output will also be too low. - non-contact measurement - insensitive to dust - easy mounting - wear- and maintenance-free
  • 12. 12 VEGAPULS 68 12 VEGAPULS 68 for monitoring the optimal height of the sinter bed To achieve a better gas exchange in the blast furnace, the iron ore and the additives are baked together during the sintering process. This is where VEGAPULS 68 shows its prowess. The sensor reliably measures the level without being affected by the high temperatures. To protect the sensor electronics from the high temperatures, the antenna is mounted separate from the sensor with an angled antenna extension and addi- tionally cooled with air. The application range of the sensors extends from level measurement in the charging bunker of the sinter cooler to height measurement on the sinter cooler or even on the sinter belt conveyor. Steel production Limestone, coke and sinter − raw materials for steelmaking Beside iron ore, limestone, coke and different additives are also necessary for the production of raw iron. To make use of the generated by-products, sinter and coke are produced and stored directly in the smelting works. The sometimes very hot products place heavy demands on the implemented sensors. - non-contact measurement - unaffected by temperature changes - antennas with purging air connection
  • 13. 13 VEGABAR 52 13 Coke – as important as the iron ore itself Coke delivers the necessary process heat and serves as a reducing agent and supporting matrix in the blast furnace. Coke is produced in the coking plant by heating coal under the exclusion of air. Coke production is monitored at all process stages To reach the most optimal operating conditions, oven pressure is regulated separately in the individual ovens of modern coking plants. Due to the very small pressure ranges, a highly sensitive sensor with a measuring range of only +/- 5 mbar is required for the pressure measurement. VEGABAR 52 per- forms beautifully here. Its ceramic capacitive measuring cell of highly purified ceramic ensures excellent stability and delivers exceptionally high accuracy. Light nitrogen rinsing in the pressure line also protects the measuring cell from aggressive gases. - highly resistant measuring cell - high accuracy - optimal long-term stability - small measuring range available
  • 14. 14 VEGAPULS 68 14 Blast furnace Monitoring the charging of the blast furnace To make sure the batch and the coke layer are distributed as optimally as possible, a measurement of the level is required. Because of the extremely harsh operating conditions in the blast furnace, heavy mechanical plumb line systems were often used previously. These had massive weights on chains that were lowered down onto the filling surface, thus measur- ing the distance. Modern radar sensors like VEGAPULS 68 solve this measurement problem much more elegantly. Level measurement with VEGAPULS 68 Unaffected by dust, material compositions and high tem- peratures, VEGAPULS 68 delivers important information on the charging process in the blast furnace. Depending on the size of the sensor antenna, either broad areas or limited spots on the surface can be covered. Through the use of several sensors, the surface profile in the blast furnace can be systematically analysed. The radar instruments do not affect one another in the process. Thanks to its robust construction VEGAPULS 68 easily withstands the tough requiremens of the blast furnace environment. Moreover, by mounting the sensor on a suitable slide valve, it can be separated from the process anytime during operation. - non-contact measurement - easy set-up - wear- and maintenance-free - process temperatures up to +200 °C (+392 °F)
  • 15. 15 VEGAPULS 62 15 - non-contact measurement - high accuracy - fast measuring rate - wear- and maintenance-free Level measurement in the steel pan with VEGAPULS 62 Since microwaves are not impaired by extremely high tempe- ratures, VEGAPULS 62 is particularly well suited for this mea- surement task. Due to its high measuring rate and precision, it measures the contents of the steel pans with absolute certainty. The very good focusing of the radar signals allows measurement to take place even through the relatively small openings in the torpedo car, even during filling. A rinsing air connection makes sure that the antenna system stays clean during the intense shower of sparks and generation of dust that occurs when the pan is filled. Under cramped conditions, angled antenna extensions allow the sensors to be optimally located and the electronics mounted in protected surroundings. Tapping the blast furnace After the blast furnace has been tapped, the raw iron flows into pan or torpedo cars and is taken to the foundry or to the converter for further processing. Measuring the contents of the steel pans certainly belongs to the most difficult measurement tasks in the steelworks. The very high temperatures of over 1400 °C (2552 °F) and the extreme dust and steam generation during the filling process place heavy demands on the sensors. Understandably, only a contactless measuring technique can perform this task.
  • 16. 16 VEGAPULS 67 VEGAFLEX 61 16 Additives determine the quality of the metals Depending on the production process and the type of metal, different additives are required in the manufacturing process. The products are stored in silos or concrete bunkers and are normally fed in via conveyor belts. Strong dust generation during filling and the often abrasive media severely limit the repertory of measuring principles suitable for this level measurement. Continuous level measurement in the silo Because of its small size and universal mounting concept, the compact radar sensor VEGAPULS 67 can be easily adapted to existing equipment. The plastic-encapsulated antenna system ensures reliable functioning even under extremely dusty conditions. The contactless measuring method is the perfect solution for this measurement task, especially when rough and abrasive media are involved. For continuous measurement of powdery additives in silos up to approx. 10 m (33 ft) high, VEGAFLEX 61 is an interesting alternative. Due to the guided microwave (TDR) measuring principle, an additional adjustment after sensor installation is not necessary in most cases. The measuring range of the sensor corresponds to the length of the cable and is already calibrated ex factory. The measuring result is influenced neither by product changes nor strong dust generation nor different material repose angles. - non-contact measurement - easy set-up - process temperatures up to +80 °C (+176 °F) - maintenance-free - two-wire technology - set-up without adjustment - insensitive to dust and build-up - cable can be shortened up to 32 m (105 ft) Additives
  • 17. 17 VEGAPULS 62 17 Mixer and agitators After oxygen and silicon, aluminium, coming in at around 7.5 %, is the third most common element in the earth’s crust. It is extracted from natural deposits of bauxite in a series of laborious processes. Aluminium’s versatility makes it indispens- able in almost all areas of life and manufacturing. In the Bayer method, the bauxite is first mixed with caustic soda, processed in an autoclave and then dehydrated into a fine white powder, aluminium oxide (Al2 O3 ), in a calcinating kiln. In this process approx. two tons of aluminium oxide are obtained from four tons of bauxite. Continuous measurement with VEGAPULS 62 in the digester and in the decanter The bauxite is decomposed by adding thinned caustic soda and mixing it throroughly with the bauxite in the digester. To achieve an optimal utilisation of the process, it is important to regulate the filling level in a fixed range. Contactless radar technology has all the right prerequisites for this measurement task. The VEGAPULS 62 radar sensor records the current level and passes it on to the control system. Even the rotating agitator blades do not disrupt the measurement. Also in the decanter, which immediately follows the digester, VEGAPULS 62 reliably performs its service in temperatures up to 200 °C (473 °F) and pressures up to 40 bar (580 psig). The steam atmosphere prevailing in the vessel does not affect the measurement either. - non-contact measurement - high accuracy - insensitive to vapour, pressure and temperature Production of aluminium oxide powder
  • 18. 18 VEGAPULS 68 VEGAFLEX 62 VEGAWAVE 62 18 Continuous measurement of aluminium oxide powder With a measuring range up to 70 m (230 ft) VEGAPULS 68 is simply unbeatable in the aluminium oxide silo. Level measur- ing techniques that physically touch the medium are subject to very high mechanical stresses and strains, which is why contactless measurement is an absolute must here. Neither dust nor filling noise can disturb VEGAPULS 68. In a silo with several filling zones, a number of radar sensors working to- gether can create a surface profile. Silo heights up to 35 m (115 ft) can also be measured with the guided microwave principle. VEGAFLEX 62 offers all the advantages of radar measurement. Dust, noise, buildup and repose angles do not play a role in the measurement. No adjustments are required to put the instrument into operation. Storage of aluminium oxide powder Two tons of aluminium oxide (Al2 O3 ) yield approx. one ton of aluminium. Before aluminium oxide is converted into liquid alu- minium at 950 °C (1223 °F) in the electrolytic smelting process, the white powder must be temporarily stored in storage silos or day silos. Silo heights of up to 60 meters (ø up to 30 m) are not uncommon. - non-contact measurement - insensitive to dust, noise and process conditions - measurement up to 70 m (230 ft) - easy set-up - insensitive to dust and build-up - cable can be shor- tened - unaffected by product characteristics - set-up requires no adjustment - robust sensor construction - insensitive to build-up - high operational reliability (SIL 2) VEGAWAVE 62 as maximum detector in the aluminium oxide silo The set-up and commissioning of VEGAWAVE 62 requires no special adjustments. Its length, which can be up to 20 m (66 ft), determines the exact location of the switching point. Its extensive function monitoring reports any overfilling safely and reliably. Smelting of aluminium
  • 19. 19 VEGACAP 62 VEGABAR 54VEGAWAVE 61 19 Dispensing powder into the electrolytic cell Directly above the electrolytic smelting cell are smaller, approx. 1 m ... 1.5 m (3 ... 4.9 ft) high buffer containers which are char- ged pneumatically via pipelines. Small quantities of aluminium oxide powder are discharged from them into the molten mass. Full and empty detector in the buffer container VEGAWAVE 61 is installed on the side or at the top of the container and detects the maximum or minimum filling level very reliably. No adjustment is required for set-up. It is not bothered by the dust and the strong prevailing magnetic fields. If absolutely dry air is not used in the charging process, heavy build-up can form, possibly blocking the vibrating fork. In this case, VEGACAP 62 is the right limit switch. Thick build-up does not disturb its function. - robust sensor construction - easy set-up - front-flush ceramic measuring cell - high operational reliability (SIL 2) - easy set-up - robust construction - insensitive to build-up - high operational reliability (SIL 2) Monitoring the feed pressure with VEGABAR 54 The conveyor pipes are the arteries of the aluminium smelter. Constrictions or blockages can lead to production downtime. VEGABAR 54 is the ideal, reliable pressure transmitter for monitoring the conveyor pipes and the pressure conveyor vessel. Due to its front-flush ceramic diaphragm, it dependably resists abrasion and build-up. - set-up requires no adjustment - robust sensor construction - insensitive to build-up - high operational reliability (SIL 2)
  • 20. 20 VEGAPULS 67 VEGAPULS 68 VEGAPULS 62VEGAPULS 62 Radar sensors for continuous level measurement of solids in K-band technology - ideal solution for measurement of bulk solids in medium-sized vessels - unaffected by dust generation, air flow and filling noise - measuring accuracy +/-15 mm - easy installation and set-up Process temperature: -40 ... +80 °C (-40 … +176 °F) Process pressure: -1 ... 2 bar (-14.5 ... +29 psig) Process fitting: flange from DN 80 resp. ANSI 3" or mounting strap Measuring range: up to 15 m (49 ft) Instrument overview Radar sensor for continuous level measurement of solids in K-band technology - ideal solution for measurement of bulks solids in large silos and bunkers - unaffected by dust generation, air flow and filling noise - measuring accuracy +/-15 mm - easy installation due to small process fitting Process temperature: -40 ... +200 °C (-40 ... +392 °F) Process pressure: -1 ... 40 bar (-14.5 ... 580 psig) Process fitting: flange from DN 50 resp. ANSI 2 thread G 1½ A resp. 1½ NPT Measuring range: up to 70 m (230 ft) Radar sensor for continuous level measurement of liquids in K-band technology - application e.g. in the bauxite mixer - independent of product temperature - independent of product characteristics - very small minimum distance - measuring accuracy +/-3 mm Process temperature: -40 ... +200 °C (-40 ... +392 °F) Process pressure: -1 ... 40 bar (-14.5 ... 580 psig) Process fitting: flange from DN 50 resp. ANSI 2" thread from G 1½ A resp. 1½ NPT Measuring range: up to 35 m (115 ft)
  • 21. 21 VEGAPULS 62VEGAFLEX 61 VEGAFLEX 62 VEGAPULS 68 Instrument overview Functional safety Hygienic approval Overfill- protection Gas-Ex approval Dust-Ex approval Level sensor according to the guided microwave (TDR) principle for lightweight solids and liquids - application e.g. in fillers - set-up without adjustment - independent of product characteristics - unaffected by dust generation and filling noise - measuring accuracy +/-3 mm Process temperature: -40 ... +150 °C (-40 ... +302 °F) Process pressure: -1 ... 40 bar (-14.5 ... 580 psig) Process fitting: flange from DN 25 resp. ANSI 1" thread from G ¾ A resp. ¾ NPT Measuring range: cable up to 32 m (105 ft) Level sensor according to the guided microwave (TDR) principle for heavy-duty solids and liquids - application e.g. in aluminium oxide powder - set-up without adjustment - independent of product characteristics - unaffected by dust generation and filling noise - measuring accuracy +/-3 mm Process temperature: -40 ... +150 °C (-40 ... +302 °F) Process pressure: -1 ... 40 bar (-14.5 ... 580 psig) Process fitting: flange from DN 50 resp. ANSI 2" thread from G 1½ A resp. 1½ NPT Measuring range: cable up to 60 m (197 ft) Radar sensor for continuous level measurement of solids in K-band technology with parabolic antenna - ideal for very large measuring ranges - for measurement of bulk solids in very large silos and bunkers - unaffected by dust generation, air flow and filling noise - optimal focusing by parabolic antenna - measuring accuracy +/-15 mm Process temperature: -40 ... +200 °C (-40 ... +392 °F) Process pressure: -1 ... 40 bar (-14.5 ... 580 psig) Process fitting: flange from DN 50 resp. ANSI 2 thread G 1½ A resp. 1½ NPT Measuring range: up to 70 m (230 ft)
  • 22. 22 VEGACAP 65 VEGACAP 62 Instrument overview VEGAWAVE 61 - application e.g. as overfill protection in buffer containers - wear- and maintenance-free - product independent switch point - easy set-up without adjustment Process temperature: -20 ... +80 °C (-40 … +176 °F) Material: steel or 1.4435, suspension cable made of PUR Process fitting: thread G 1½ A resp. 1½ NPT Compact vibrating level switch for bulk solids Capacitive cable electrode for level detection - application e.g. as overfill protection in storage silos for ores - easy set-up - insensitive to build-up - robust and maintenance-free - electrode can be shortened Process temperature: -50 ... +200 °C (-58 ... +392 °F) Process pressure: -1 ... 64 bar (-14.5 ... 928 psig) Material: steel or 316L insulation of PTFE or PA Measuring range: up to 32 m (105 ft) Partly insulated capacitive rod electrode for level detection - application e.g. as overfill protection in metering containers - easy set-up - easy installation and mounting - robust and maintenance-free - electrode can be shortened Process temperature: -50 ... +200 °C (-58 ... +392 °F) Process pressure: -1 ... 64 bar (-14.5 ... 928 psig) Material: 316L insulation of PTFE Measuring range: up to 6 m (20 ft)
  • 23. VEGABAR 52 VEGABAR 54 23 VEGAWAVE 62 - use as pressure monitoring for gases - measurement accuracy 0.1 % - insensitive to build-up - highly resistant due to ceramic-capacitive sensor element - long term stability Process temperature: -40 ... +120 °C (-40 … +248 °F) Process pressure: -1 ... 200 bar (-14.5 ... 2900 psig) Process fitting: G 1½ A manometer connection G 1½ A inside G ¼ A ½ NPT inside ¼ NPT Measuring range: -1 … 60 bar (-14.5 ... 870 psig) Pressure transmitter with inner CERTEC® measuring cell Pressure transmitter with inner or front-flush CERTEC® measuring cell - for measurement of liquids - high abrasion resistance due to ceramic CERTEC® measuring cell - high overload resistance - measurement accuracy 0.1 % Process temperature: -40.. +120 °C (-40 …+248 °F) Process pressure: -1 ... 200 bar (-14.5 ... 2900 psig) Process fitting: thread from G 1 A resp. 1 ½ NPT flange from DN 40 resp. ANSI 2" Measuring range: -1 … 60 bar (-14.5 ... 870 psig) Instrument overview - application as overfill protection in aluminium oxide powder - wear- and maintenance-free - product-independent switch point - easy set-up without adjustment Process temperature: -20 ... +80 °C (-40 … +176 °F) Material: steel or 1.4435, suspension cable made of PUR Process fitting: thread G 1½ A resp. 1½ NPT Electrode length: up to 20 m (66 ft) Compact vibrating level switch for bulk solids with extended cable suspension
  • 24. VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-Mail info@de.vega.com www.vega.com 33481-EN-070813Marschner+KühnTel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.heattracing.co.uk www.thorneanderrick.co.uk