2. OJSC “Plastic”
is a manufacturer of expandable polystyrene,
ABS-plastics and plastic products. The plant is located
in Uzlovaya, Tula region (200 km to Moscow).
Key products
Styrene
ABS
60 000 t/y
23 000 t/y
(Technology – Asahi Chemical, Japan)
11 300 t/y
7000 t/y
Polystyrene
Phenoplast
Polymer processing: compounds, automotive parts (extrusion –
2900 t/y, injection molding – 620 t/y, press molding), ABS sheets.
Moscow
200 km
Corporate presentation
3. The structure of OJSC “Plastic” production
OJSC “Plastic” is advanced polymer full-cycle chemistry plant.
OTHER RAW
MATERIALS
PVC, PE
STYRENE
E P S
O t h e r
p r o c e s s i n g
– foreign production, – own production & consumption
BUTADIENE
ACRILONITRILE
C ompounds
ABS/PC
АB S shee t s
Automotive
p a r t s
OWN PRODUCTION
PLANT 60 000 T/Y
A B S
ETHYLBENSENE
Corporate presentation
4. Structure of “Plastic” Group
LLC, “TEK–SNAB ” —
Supply of raw materials
LLC, “Plastic
trans” —
Transport
company
OJSC, “Plastic” —
Chemistry plant
CJSC, “UZSK” — Products
made of expanded
polystyrene
LLC, Trading House
“Plastic”
MINTENANCE
PRODUCTION
SALES
Corporate presentation
5. History and modernity
The history of the plant “Plastic” is the history of continuous development
12/2005
certification to ISO 9001
1959
Foundation
of plant
1963
production of polyethylene film
and plastic consumer goods
1967–69
start of polystyrene production
1964
production of phenoplast
1973
start of ABS production
1974–75
start of styren production
2010
increase the capacity
of styreneto 60
thousand tons
2014
2013 – modernization of extrusion equipment in
the segment of ABS plastics
12/2013 – secession from SIBUR. 100%
shares of the company was acquired
by a group of private investors
01/2014 – founded trading house “Plastic”
03/2014 – plant for building constractions UZSK joined the new group “Plastic”
12/2014 – recertification audit, compliance confirmation ISO 9001-2008
and national standard GOST ISO 9001-2011.
12/1992
conversion of the plant
into OJSC “Plastic”
2001
consolidation with SIBUR
2006
plastic sheets,
vacuum forming
2013
Corporate presentation
6. Market allocation
“Plastic” occupies a strong position in the Russian chemical market
40 5 0 0
t/y
23 0 0 0 27%
t/y
Сonsumption
of ABS-plastics
in Russia
“Plastic’s”
capacity
Key segments of consumption:
Automotives, Electronic, Household,
Personal protection
70%
“Plastic’s” share from the
Russian ABS market
(taking into account
production volumes)
“Plastic’s” share from
the Russian ABS
production
Dealer network
Corporate presentation
7. Name
of
criteria
U
n
i
t
o
f
Test
conditions
Grade range
Injection molding grades New
grade
New
grade
Extrusion grades
ABS
2020-31
ABS 2020-60 ABS 2020-
31М
ABS 2020-32ABS 1030-31ABS 2525-31 ABS 1525-
31
ABS 1525
-32
ABS 1515
-31
ABS 1530
-31
ABS 1106-31 ABS 2802-
31
ABS 2806-31
Melt Flow Ratio
(MFR)
kgs
Temperature 2200
С,
pressure load 10
kgs, not less
5,0-12,0 6,0 12,0-
16,0
12,0-17,0 17,0 19,0 23,0 23,0 16,0 25,0 1,0-3,0 1,3 - 3,0 4,0-7,0
Elongation at
Break
%
Sample - paddle, type
II, separation
displacement of pull
test machine clinch,
20±2 мм
22 15 22 22 17 18 -//-
-//- 18 18
25 30 27
Izod Impact
Strength, not less
kJ /
m2
Sample, type I, with cut
3,2 mm,
temp 230
С
24,5
(25,0)
10,8 (11,0) 24,5
(24,0)
24,0 (24,5) 12,2 (12,0) 19,6 (20,0) 14,7
(15,0)
14,7
(15,0)
13,7
(14,0)
12,7
(13,0)
19,6 (20,0) 34,3
(35,0)
32.6 (32,0)
Tensile stress at
yield, not less
Mpa
Sample – shovel, type
II, speed of pull test
machine separation
displacement clinch
20±2 mm/ min
38,2
(390)
29,4
(300)
35,3
(360)
38,2
(390)
35,3
(360)
35,3
(360)
42,1
(430)
42,1
(430)
42,1
(420)
42,1
(410)
38,2
(390)
36,3
(370)
36,3
(370)
Thermal Vicat
Softening
Temp, not less
(Load 50±1 H,
0
C
Stress load 50±1 Н,
Temperarute rise
speed
120±100
С/hour или
20
С/min
97 80 97 97 88 86 95 95 101 97 96 95 96
Temperature of
deflection under
load, 1,8 Mpa, with
about annealing, not
less
0
C
Load 18,6 kg,
annealed sample
127x12,7x3,2 mm,
T=100±20
C
2 hours
98 -//- 96 96 -//- -//- -//-
-//- -//- -//-
-//- -//- -//-
Property retention
index/UV
resistance
% - -//- -//- Not less 40 -//- -//- -//- -//- Not less 40/
UV resistant
-//- -//- -//- -//- -//-
Molding shrinkage
under pressure
% - 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7 0,3-0,7
Gloss at an angle
60 degrees, not
less
% - -//- -//- -//- -//- 80 86 90 90 90 90 -//- -//- -//-
ABS product characteristics
Corporate presentation
9. Expansion plans
The project of a new plant with a capacity of 80 000 (or 50 000) tons
ABS per year.
The goal is import substitution in certain segments of the Russian
market of ABS, the occupation of leading positions on the markets
of Russia and CIS; export.
Investment amount > 6 billion rubles
The project implementation schedule
1.06.2015
concept design
1.04.2016
construction
1.10.2015
FEED
1.04.2019
close out and
plant acceptance
2015 2016 2017 2018 2019 2020
Corporate presentation
10. ABS grades in plan
60% – injection molding
– stuff coloring possible; black, grey,
white colors
– heat resistant
– with increased melt flow ratio
– high impact index
– high gloss
– natural
– stable yellowness index
40% – extrusion
Sale’s plan ABS from
a new plant
1. closing of old plant ABS-23
2. 30 000–40 000 t/y sales in Russia
3. 15 000 t/y sales in CIS
4. 5 000 t/y sales in Europe
Corporate presentation
11. Thank you for your attention!
For more information please contact us:
+7 495 201 03 33
info@td-plastic.ru
www.oaoplastic.ru
