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Digital printing Digital printing Presentation Transcript

  • DIGITAL INKJET PRINTINGDIGITAL INKJET PRINTINGSUBMITTED BY:-SUBMITTED BY:-NEHA KANFADENEHA KANFADENEHA KAUSHIKNEHA KAUSHIKNIKHIL JAINNIKHIL JAIN
  • Digital Fabric/Textile PrintingDigital Fabric/Textile Printing The digital fabrics printing technology is existedThe digital fabrics printing technology is existedsince last decade, it emerged after 1994.since last decade, it emerged after 1994. It is a skill that prints the designs on fabric,It is a skill that prints the designs on fabric,immediately from your computer, without extraimmediately from your computer, without extraefforts just like printing and designing a paper.efforts just like printing and designing a paper. Digital textile printing is a flexible tool and a keyDigital textile printing is a flexible tool and a keyacceptable to the vision of mass customization.acceptable to the vision of mass customization. It permits the user to evade the screen makingIt permits the user to evade the screen makingprocess, offering the chance for quick changes toprocess, offering the chance for quick changes tocolor or design elements prior to printing.color or design elements prior to printing.
  • Advantages of digital fabric printing overAdvantages of digital fabric printing overtraditional printing technologytraditional printing technology Advantage of using this type of method is that you can haveAdvantage of using this type of method is that you can havethree dimensional effects due to its color separation and layersthree dimensional effects due to its color separation and layers In the field of printed textile design with the latest digitalIn the field of printed textile design with the latest digitalfabric printing technology it enhanced the style and meaning offabric printing technology it enhanced the style and meaning ofprinted textile designprinted textile design Digital printing profits over conventional printing it provideDigital printing profits over conventional printing it providenoteworthy benefits like quick turn-around, efficient set-up andnoteworthy benefits like quick turn-around, efficient set-up andspeed, economical and great flexibility, takes less time,speed, economical and great flexibility, takes less time,alteration possible etc.alteration possible etc. In todays customer oriented market the printing technology isIn todays customer oriented market the printing technology isnot limited to wearing wears; but it bounds to its limits andnot limited to wearing wears; but it bounds to its limits andreaches to the requirements of trade show graphics, picture ofreaches to the requirements of trade show graphics, picture ofhuge fabric posters of television and movie stars, advertisinghuge fabric posters of television and movie stars, advertisingpurposes, flags and banners and many morespurposes, flags and banners and many mores
  •  From digital textile printing technology you can haveFrom digital textile printing technology you can havelatest innovative and creative deigns like concepts oflatest innovative and creative deigns like concepts ofshadow, shimmering, vibration, reflection, moire,shadow, shimmering, vibration, reflection, moire,optical, translucent, netting, blurring, layering,optical, translucent, netting, blurring, layering,superimposing, etc., instead of making special effortssuperimposing, etc., instead of making special effortswith traditional methods of printing.with traditional methods of printing. The main benefit of digital fabric printing is in itsThe main benefit of digital fabric printing is in itsprocess color application with its latest printers,process color application with its latest printers,software applications. Photographic and tonalsoftware applications. Photographic and tonalgraphics shaped millions of colors with Photoshop andgraphics shaped millions of colors with Photoshop andcan be printed on fabric according to the colorcan be printed on fabric according to the colorcombination requirement. Wider color scope and finercombination requirement. Wider color scope and finerprinting quality are available with the latestprinting quality are available with the latestdevelopment of inks, color management softwaredevelopment of inks, color management software
  • Digital Printing AdvantagesDigital Printing Advantages Design achieved with greater flexibility, without the limitationDesign achieved with greater flexibility, without the limitationof on repeat size, colors, engineered designs and getsof on repeat size, colors, engineered designs and getsoutstanding depiction of continuous tone (photographic) imagesoutstanding depiction of continuous tone (photographic) images The digital printing equipment not requires much infrastructureThe digital printing equipment not requires much infrastructureand it is comparatively available in less costand it is comparatively available in less cost Drastically trim down time to market the productsDrastically trim down time to market the products It also decrease the use of water, dyes & solutions hence actsIt also decrease the use of water, dyes & solutions hence actsas an environmentally friendly toolas an environmentally friendly tool It decreases industrial waste and print loss, provides centralizeIt decreases industrial waste and print loss, provides centralizemanufacturing facilitymanufacturing facility Mass customization requirements easily available in short timeMass customization requirements easily available in short time Availability of fast greater speed of operation, highAvailability of fast greater speed of operation, highresolution / drop Size & configuration with spot colorsresolution / drop Size & configuration with spot colorscombination or color control without lack of standardscombination or color control without lack of standards
  • Types of Digital Fabric PrintingTypes of Digital Fabric PrintingTechnologiesTechnologiesThere are various types of digital printing technologyThere are various types of digital printing technologyavailable in market likeavailable in market like Thermal DOD Ink jetThermal DOD Ink jet Piezoelectric DOD ink jet,Piezoelectric DOD ink jet, Airbrush/valve jet,Airbrush/valve jet, Electrostatic (sublimation & resin),Electrostatic (sublimation & resin), Thermal transfer,Thermal transfer, Electro photography (Laser, LED),Electro photography (Laser, LED), Photographic development,Photographic development, Continuous ink jet (CIJ) etc.Continuous ink jet (CIJ) etc.
  • DOD Ink jet Fabric Printing MethodDOD Ink jet Fabric Printing Method DOD Ink jet printing method bring a drop of ink orDOD Ink jet printing method bring a drop of ink ordyes only when needed for printing that is why it isdyes only when needed for printing that is why it iscalled drops on demand ( DOD ), i.e. it works on thecalled drops on demand ( DOD ), i.e. it works on theprincipal "only when and where required in theprincipal "only when and where required in thedesign“.design“. This system works as environment friendly, becauseThis system works as environment friendly, becauseof its "no paste, no waste "method, and the completeof its "no paste, no waste "method, and the completecolor reaches to the fabric.color reaches to the fabric.
  • Piezoelectric DOD Ink jet FabricPiezoelectric DOD Ink jet FabricPrinting MethodPrinting Method It uses electrostatic forces for arrangement andIt uses electrostatic forces for arrangement andspraying of micro drops of inks or dyes in fabricspraying of micro drops of inks or dyes in fabricprinting.printing. Here high voltages are applied to piezoelectricHere high voltages are applied to piezoelectriccrystals for producing directional current.crystals for producing directional current. The advantage of using this methods are itThe advantage of using this methods are itformulation directional ink, where inks not heated ,formulation directional ink, where inks not heated ,hence less expensive, printing heads works at itshence less expensive, printing heads works at itscycles per second and provides high resolution bycycles per second and provides high resolution byapplying small drop size of inks or dyes.applying small drop size of inks or dyes.
  • Electrostatic SublimationElectrostatic SublimationTransfer PrintingTransfer Printing Sublimation is a method whereby a solid dyes turnsSublimation is a method whereby a solid dyes turnsexactly into a gas without passing through a liquidexactly into a gas without passing through a liquidstate, can be transferred to a fabric (e.g. polyester)state, can be transferred to a fabric (e.g. polyester)and re-solidify as a solid color again.and re-solidify as a solid color again. Dye sublimation is a two-step process that needsDye sublimation is a two-step process that needsadditional equipment to the electrostatic printers foradditional equipment to the electrostatic printers fordye-sub.dye-sub. It also requires a special paper for heating at theIt also requires a special paper for heating at theheat press; electrostatic printer. It is also calledheat press; electrostatic printer. It is also calledsublimation transfer printing.sublimation transfer printing. These inks or dyes can be printed onto paper fromThese inks or dyes can be printed onto paper fromeither a silkscreen process or from printers attachedeither a silkscreen process or from printers attachedwith ribbons with the sublimation inks. These paperswith ribbons with the sublimation inks. These papersthen can transmit images onto fabrics.then can transmit images onto fabrics.
  • Direct ink jet transferDirect ink jet transfermethodmethod The direct ink jet transfer method isThe direct ink jet transfer method isdirect transfer, or printing directlydirect transfer, or printing directlyonto fabric with an inkjet printer.onto fabric with an inkjet printer. This process expensive and the fabricsThis process expensive and the fabricsrequire to be coated in order torequire to be coated in order toeffectively allow the inks or dyes.effectively allow the inks or dyes.
  • Continuous ink jet fabric printingContinuous ink jet fabric printingmethodmethod The ink is constantly pushed out of the inkThe ink is constantly pushed out of the inkchannel by a pump by a nozzle attached with achannel by a pump by a nozzle attached with aPZT material and it generates an "ink-jet".PZT material and it generates an "ink-jet". Using an electrical power on the PZT material,Using an electrical power on the PZT material,the nozzle shakes, breaches the ink jet intothe nozzle shakes, breaches the ink jet intodroplets of ink and used for printing fabrics.droplets of ink and used for printing fabrics. Continuous ink jet fabric printing method alsoContinuous ink jet fabric printing method alsoavailable with its binary hertz operation andavailable with its binary hertz operation andmulti-deflection system.multi-deflection system.
  • Software application in digitalSoftware application in digitalfabric printingfabric printing For digital fabric printing ColorFor digital fabric printing Colormanagement Systems (CMS,management Systems (CMS,Calibration), Raster Image ProcessorCalibration), Raster Image Processor(RIP), printer driver software, design(RIP), printer driver software, designlay out software (CAD), etc are widelylay out software (CAD), etc are widelyused.used.
  • Textile Printing TrendsTextile Printing Trends The world wide trends: Decline in US print production, there seemsThe world wide trends: Decline in US print production, there seemsgrowth of Asian print production and decreasing production run lengths,growth of Asian print production and decreasing production run lengths,demand for greater design variety, demand for shorter productiondemand for greater design variety, demand for shorter productioncycles and demand for reduced inventory risk.cycles and demand for reduced inventory risk. Cotton is the most frequently printed material (48% of printingCotton is the most frequently printed material (48% of printingproduction), followed by cotton/polyester blends (19%), polyesterproduction), followed by cotton/polyester blends (19%), polyester(15%), and viscose (13%). From a worldwide viewpoint, other material(15%), and viscose (13%). From a worldwide viewpoint, other material(e.g. polyamide, polyacrylic, wool and silk) involve with a little part.(e.g. polyamide, polyacrylic, wool and silk) involve with a little part. Digital textile production has been increasing at about 13% worldwide.Digital textile production has been increasing at about 13% worldwide.The worldwide volume of digitally-printed textiles has been reachingThe worldwide volume of digitally-printed textiles has been reachingabout 44 million square meters by 2005.about 44 million square meters by 2005. Due to the high quality performance, in short time the availability ofDue to the high quality performance, in short time the availability ofproducts, multidiscipline design, eco-friendly , cost- effective , etcproducts, multidiscipline design, eco-friendly , cost- effective , etcadvantages in digital textile printing technology, there exits a newadvantages in digital textile printing technology, there exits a newmarket opportunities for this technology and it will be applicable to,market opportunities for this technology and it will be applicable to,backgrounds printing, scenes for theaters, film studios, photographers,backgrounds printing, scenes for theaters, film studios, photographers,music and sports events, road shows, parades, high profile catering,music and sports events, road shows, parades, high profile catering,presidential campaigns, promotion organizers, advertising agencies,presidential campaigns, promotion organizers, advertising agencies,universities, churches, parties, for hanging signs, displays systems,universities, churches, parties, for hanging signs, displays systems,packing, for sampling, for prototyping and new designs sampling, shortpacking, for sampling, for prototyping and new designs sampling, shortrun production, for interior designers to make curtains, upholstery,run production, for interior designers to make curtains, upholstery,table cloth, bed ware etc.table cloth, bed ware etc.
  • Chromotex Digital Ink jetChromotex Digital Ink jetPrinting Machine by ZimmerPrinting Machine by Zimmer
  • Digital Printing on ApparelDigital Printing on Apparel
  • Inkjet printing has following advantagesInkjet printing has following advantagesand disadvantages.and disadvantages. No screens are required.No screens are required. Unlimited colours can be used in a design.Unlimited colours can be used in a design. Compact system.Compact system. Less production.Less production. Low lost of design production for short runs.Low lost of design production for short runs. No or little pretreatment required.No or little pretreatment required. Low speed 2 - 20 yds/hour.Low speed 2 - 20 yds/hour. Low cost of change over.Low cost of change over. All fabrics including woven, knitted, lace, carpets,All fabrics including woven, knitted, lace, carpets,seat-belts, webbing, paper, outdoor fleece, non woven,seat-belts, webbing, paper, outdoor fleece, non woven,highly textured fabric, flags, ties, pre-cut fabrics,highly textured fabric, flags, ties, pre-cut fabrics,flocked and piled goods.flocked and piled goods. Photographic images can be printed.Photographic images can be printed. No repeat size limitation.No repeat size limitation.
  • THANK YOUTHANK YOU