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Part number 84242309
1st edition English
August 2012
SERVICE MANUAL
Boomer™
3040
Boomer™
3045
Boomer™
3050
With Hydrostatic or 12x12 Gear Transmission
Compact Tractor
Printed in U.S.A.
Copyright © 2012 CNH America LLC. All Rights Reserved. New Holland is a registered trademark of CNH America LLC.
Racine Wisconsin 53404 U.S.A.
Contents
INTRODUCTION
Engine....................................................................................... 10
Engine and crankcase.................................................................... 10.001
Cylinder heads ........................................................................... 10.101
Pan and covers........................................................................... 10.102
Crankshaft and flywheel .................................................................. 10.103
Connecting rods and pistons ............................................................. 10.105
Valve drive and gears .................................................................... 10.106
Balancer and damper..................................................................... 10.110
Pump drives .............................................................................. 10.114
Lift pump and lines ....................................................................... 10.210
Fuel tanks ................................................................................ 10.216
Fuel injection system ..................................................................... 10.218
Intake and exhaust manifolds and muffler................................................ 10.254
Engine lubrication system ................................................................ 10.304
Engine cooling system ................................................................... 10.400
Fan and drive............................................................................. 10.414
Clutch ....................................................................................... 18
Clutch hydraulic release control .......................................................... 18.104
Clutch and components .................................................................. 18.110
Transmission.............................................................................. 21
Mechanical transmission ................................................................. 21.114
Mechanical transmission external controls ............................................... 21.130
Mechanical transmission internal components ........................................... 21.140
Front axle system ....................................................................... 25
Powered front axle ....................................................................... 25.100
Front bevel gear set and differential...................................................... 25.102
84242309 07/08/2012
Final drive hub, steering knuckles, and shafts ........................................... 25.108
Final drives ............................................................................... 25.310
Rear axle system........................................................................ 27
Powered rear axle ........................................................................ 27.100
Rear bevel gear set and differential ...................................................... 27.106
Planetary and final drives................................................................. 27.120
Hydrostatic drive......................................................................... 29
Transmission and steering hydrostatic control ........................................... 29.100
Hydrostatic transmission ................................................................. 29.202
Reservoir, cooler, and lines............................................................... 29.204
Pump and motor components ............................................................ 29.218
Power Take-Off (PTO)................................................................. 31
Rear electrohydraulic control ............................................................. 31.104
Two-speed rear Power Take-Off (PTO) .................................................. 31.114
Central Power Take-Off (PTO) ........................................................... 31.120
Brakes and controls .................................................................... 33
Parking brake / Parking lock.............................................................. 33.110
Mechanical service brakes ............................................................... 33.120
Hydraulic systems....................................................................... 35
Hydraulic systems ........................................................................ 35.000
Pump control valves ...................................................................... 35.102
Fixed displacement pump ................................................................ 35.104
Three-point hitch control valve ........................................................... 35.114
Remote control valves.................................................................... 35.204
Reservoir, cooler, and filters .............................................................. 35.300
Regulated/Low pressure system ......................................................... 35.322
Safety and main relief valves............................................................. 35.350
Hitches, drawbars, and implement couplings.................................. 37
Rear three-point hitch .................................................................... 37.110
84242309 07/08/2012
Steering..................................................................................... 41
Hydraulic control components ............................................................ 41.200
Pump ..................................................................................... 41.206
Cylinders ................................................................................. 41.216
Cab climate control ..................................................................... 50
Heating ................................................................................... 50.100
Ventilation ................................................................................ 50.104
Air conditioning ........................................................................... 50.200
Electrical systems....................................................................... 55
Electrical system ......................................................................... 55.000
Heating, Ventilation, and Air-Conditioning (HVAC) control system....................... 55.050
Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls......................... 55.051
Harnesses and connectors ............................................................... 55.100
Engine starting system ................................................................... 55.201
Cold start aid ............................................................................. 55.202
Alternator ................................................................................. 55.301
Battery .................................................................................... 55.302
Warning indicators, alarms, and instruments............................................. 55.408
Wiper/Washer system .................................................................... 55.518
Cab engine controls ...................................................................... 55.525
Platform, cab, bodywork, and decals............................................. 90
Engine hood and panels.................................................................. 90.100
Engine shields, hood latches, and trims.................................................. 90.102
Protections - ROPS and FOPS........................................................... 90.114
Pneumatically-adjusted operator seat .................................................... 90.124
Cab ....................................................................................... 90.150
Cab interior ............................................................................... 90.151
Cab doors and hatches................................................................... 90.154
84242309 07/08/2012
INTRODUCTION
84242309 07/08/2012
1
INTRODUCTION
Foreword
This service manual provides the technical information needed to properly service the NEW HOLLAND AGRICUL-
TURE Boomer 3040, 3045, and 3050 model tractors. Use this manual in conjunction with the operator's manual for
complete operation, adjustment, and maintenance information
On NEW HOLLAND AGRICULTURE equipment, left and right are determined by standing behind the unit, looking in
the direction of travel.
84242309 07/08/2012
3
INTRODUCTION
Safety rules
PRECAUTIONARY STATEMENTS
Personal Safety
Throughout this manual and on machine signs, you will find precautionary statements ("DANGER", "WARNING", and
"CAUTION") followed by specific instructions. These precautions are intended for the personal safety of you and
those working with you. Please take the time to read them.
DANGER
This word "DANGER" indicates an immediate hazardous situation that, if not avoided, will result in death or
serious injury. The color associated with Danger is RED.
M1169
WARNING
This word "WARNING" indicates a potentially hazardous situation that, if not avoided, could result in death
or serious injury. The color associated with Warning is ORANGE.
M1170
CAUTION
This word "CAUTION" indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is
YELLOW .
M1171
FAILURE TO FOLLOW THE "DANGER", "WARNING", AND "CAUTION" INSTRUCTIONS MAY
RESULT IN SERIOUS BODILY INJURY OR DEATH.
Machine Safety
The precautionary statement ("IMPORTANT") is followed by specific instructions. This statement is intended for ma-
chine safety.
NOTICE: The word "IMPORTANT" is used to inform the reader of something they need to know to prevent minor
machine damage if a certain procedure is not followed.
Information
NOTE: Instructions used to identify and present supplementary information.
LEGAL OBLIGATIONS
This machine may be equipped with special guarding or other devices in compliance with local legislation. Some of
these require active use by the operator. Therefore, check local legislation on the usage of this machine.
ACCIDENT PREVENTION
Most accidents or injuries that occur in workshops are the result of a non compliance to simple and fundamental
safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by foreseeing possible
causes and consequently acting with the necessary caution and care.
Accidents may occur with all types of machines, regardless of how well the machine in question was designed and
built.
A careful and informed service technician is the best guarantee against accidents.
Decisive awareness of the most basic safety rule is normally sufficient to avoid many serious accident.
84242309 07/08/2012
4
INTRODUCTION
DANGER
Shut down the machine, remove key, be sure all moving parts have stopped and all pressure in the systems
is relieved before cleaning, adjusting or lubricating the equipment. Failure to comply will result in death or
serious injury.
M871
SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY-
DRAULICS (EUROPEAN STANDARD PR EM 982)
Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose
assembly.
Do not weld hydraulic piping.
When flexible hoses or piping are damaged, replace them immediately.
It is forbidden to modify a hydraulic accumulator by machining, welding or any other means.
Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to
zero.
Pressure check on hydraulic accumulators shall be carried out by method recommended by the accumulator manu-
facturer.
Care must be taken not to exceed the maximum allowable pressure of the accumulator. After any check or adjustment
there must be no leakage of gas.
SAFETY RULES
A careful operator is the best operator. Most accidents
can be avoided by observing certain precautions. To
help prevent accidents, read and take the following
precautions before operating this tractor. Equipment
should be operated only by those who are responsible
and instructed to do so.
THE TRACTOR
1. Read the Operator's Manual carefully before using the tractor. Lack of operating knowledge can lead to acci-
dents.
2. Use an approved roll bar and seat belt for safe operation. Overturning a tractor without a roll bar can result in
death or injury. If your tractor is not equipped with a roll bar and seat belt, see your NEW HOLLAND AGRICUL-
TURE Dealer.
3. Always use the seat belt. The only instance when the seat belt should not be used is if the roll bar has been
removed from the tractor or folding ROPS is in down position.
4. If a front end loader is to be installed, always use a FOPS (Falling Object Protective Structure) canopy to avoid
injury from falling objects.
5. Use the handholds and step plates when getting on and off the tractor to prevent falls. Keep steps and platform
cleared of mud and debris.
6. Do not permit anyone but the operator to ride on the tractor. There is no safe place for extra riders.
7. Keep all safety decals clean of dirt and grime, and replace all missing, illegible, or damaged safety decals. See
the list of decals in the Decal section of this manual.
SERVICING THE TRACTOR
1. The cooling system operates under pressure which is controlled by the radiator cap. It is dangerous to remove
the cap while the system is hot. Always turn the cap slowly to the first stop and allow pressure to escape before
removing the cap entirely.
2. Keep any type of open flame away from the tractor and do not smoke while refueling.Wait for the engine to cool
before refueling.
3. Keep the tractor and equipment, particularly brakes and steering, maintained in a reliable and satisfactory con-
dition to ensure your safety and comply with legal requirements.
4. Keep open flame or cold weather starting aids away from the battery to prevent fires or explosions. Use jumper
cables according to instructions to prevent sparks which could cause explosion.
84242309 07/08/2012
5
INTRODUCTION
5. Stop the engine before performing any service on the tractor.
6. Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. If fluid is injected
into the skin, obtain medical attention immediately or gangrene may result.
• DO NOT use your hand to check for leaks.
• Use a piece of cardboard or paper to search for leaks.
• Stop the engine and relieve pressure before connecting or disconnecting lines.
• Tighten all connections before starting the engine or pressurizing lines.
7. Do not modify or permit anyone else to modify or alter this tractor or any of its components or functions without
first consulting a NEW HOLLAND AGRICULTURE Dealer.
8. The fuel oil in the injection system is under high pressure and can penetrate the skin. Unqualified persons
should not remove or attempt to adjust a pump, injector, nozzle, or any other part of the fuel injection system.
Failure to follow these instructions can result in serious injury.
9. Continuous long-term contact with used engine oil may cause skin cancer. Avoid prolonged contact with used
engine oil.Wash skin promptly with soap and water.
10. Some components of your tractor, such as gaskets and friction surfaces (brake linings, clutch linings, etc.) may
contain asbestos. Breathing asbestos dust is dangerous to your health. You are advised to have any main-
tenance or repair on such components carried out by an authorized NEW HOLLAND AGRICULTURE Dealer.
However, if service operations are to be undertaken on parts that contain asbestos, the essential precautions
listed below must be observed:
• Work out of doors or in a well ventilated area.
• Dust found on the tractor or produced during work on the tractor should be removed by extraction, not by
blowing.
• Dust waste should be dampened, placed in a sealed container, and marked to ensure safe disposal.
• If any cutting, drilling, etc. is attempted on materials containing asbestos, the item should be dampened
and only hand tools or low speed power tools used.
OPERATING THE TRACTOR
1. Before starting the tractor, apply the parking brake, place the PTO lever in the 'OFF' position, the lift control lever
in the down position, the remote control valve levers in the neutral position, and the transmission in neutral.
2. Always sit in the tractor seat when starting the engine or operating controls. Do not start the engine or operate
controls while standing beside the tractor.
3. Do not bypass the neutral start switches. Consult your NEW HOLLAND AGRICULTURE Dealer if your neutral
start controls malfunction. Use jumper cables only in the recommended manner. Improper use can result in
tractor runaway.
4. Avoid accidental contact with the gear shift lever while the engine is running, as this can cause unexpected
tractor movement.
5. Before getting off the tractor, disengage the PTO, turn the engine off, and apply the parking brake. Never get
off the tractor while it is in motion.
6. Do not park the tractor on a steep incline.
7. Do not operate the tractor engine in an enclosed building without adequate ventilation. Exhaust fumes can
cause death or illness.
8. If the power steering or engine ceases operating, stop the tractor immediately.
9. Pull only from the drawbar or the lower link drawbar in the down position. Use only a drawbar pin that locks in
place. Pulling from the tractor rear axle or any point above the axle may cause the tractor to upset.
10. 1If the front end of the tractor tends to rise when heavy implements are attached to the three-point hitch, install
front end or front wheel weights. Do not operate the tractor with a light front end.
11. Always set the hydraulic selector lever in position control when attaching or transporting equipment. Ensure hy-
draulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement
12. Do not leave equipment in the raised position.
13. Use the flasher/turn signal lights and SMV signs when traveling on public roads both day and night (unless
prohibited by law).
84242309 07/08/2012
6
Engine - 10
Engine and crankcase - 001
Boomer 3040
Boomer 3045
Boomer 3050
84242309 07/08/2012
10.001 / 1
Engine - Engine and crankcase
Engine - Remove Separating the Tractor at the Clutch
Housing/Engine - 12x12 Transmission
Prior operation:
Cylinder head - Compression test (10.101).
Removal
1. Remove the negative (-) battery cable (1), and the
positive (+) battery cable (2), from the battery.
2. Drain all of the hydraulic fluid from the transmission
and the differential into a suitable container.
3. Disconnect the headlight wire harness plug and re-
move the hood from the tractor.
4. Remove the seat, and the seat base assembly from
the tractor.
5. Remove the light bars from the fenders and the
ROPS.
30997558A 1
6. If equipped, remove the remote loader control valve
(1), and the connecting hydraulic tubes from the right
fender.
7. Remove the left-hand and right-hand fenders from
the tractor.
30997555A 2
8. Remove the left-hand (1), and right-hand (2), rear
hood side panels.
9. Disconnect and remove the throttle cable from the
foot throttle control pedal, located on the right deck.
10. Remove the left and the right deck from the tractor.
11. Disconnect the throttle cable from the dash mounted
throttle control lever.
10000864 3
84242309 07/08/2012
10.001 / 8
Engine - Engine and crankcase
12. Loosen and remove the two or four instrument panel
retaining screws (1). Remove the instrument panel
(2), from the dash housing. Disconnect the wiring
connector from the instrument panel. (Refer to figure
4 for 12 x 12 transmission panel and figure 5 for HST
transmission panel).
76075175 4
10034980 5
13. Drive the roll pin (1), from the lower shuttle shift shaft
(2). Remove the retaining ring (3), and the roll pin (4),
from the lower main shift shaft (5). Loosen and re-
move the retaining bolts (6), securing the main shift
bracket (7), and the shuttle shift bracket (8), to the
steering column (9). Remove the shift shaft assem-
blies by feeding the control levers down through the
dash housing.
14. Remove the dash housing from the firewall. Discon-
nect the wiring connectors from the dash switches.
15. Disconnect the main wiring harness connector.
10996566 6
84242309 07/08/2012
10.001 / 9
Engine - Engine and crankcase
16. Remove the firewall support bracket (1), from the fire-
wall (2), and the clutch housing (3).
20000908 7
17. Remove the hydraulic system inlet tube (1) from the
hydraulic pump (2).
18. Remove the hydraulic system pressure tube (3), from
the hydraulic pump (2), and the diverter valve.
76075731 8
19. Disconnect the wires (1), on the starter (2), and re-
move the starter from the tractor.
30997565 9
84242309 07/08/2012
10.001 / 10
Engine - Engine and crankcase
20. If equipped with FWD, remove the roll pins (1), from
the front and rear of the FWD driveshaft (2), and re-
move the driveshaft from the tractor.
21. Drain the engine oil into a suitable container and re-
move the oil filter.
20000904 10
22. Remove the fuel supply (1), and return (2), lines from
the fuel filter (3).
23. Drain the fuel tank into a suitable container.
76075737 11
24. Attach a chain sling (1), to the two hoist eyes (2) and
(3), on the engine.
76075738 12
25. Attach a suitable hoist (1), to the chain sling (2).
NOTE: The hoist is used for supporting the engine and axle
assembly, not for lifting.
26. Roll a floor jack under the tractor from the rear of the
tractor, and place under the clutch housing. Raise
the jack enough to support the drive train.
76075739 13
84242309 07/08/2012
10.001 / 11
Engine - Engine and crankcase
27. Remove the buckle-up bolts (1), that secure the en-
gine (2), to the clutch housing (3).
NOTE: The hoist and/or the floor jack may need to be
raised or lowered to allow the separation of the engine from
the clutch housing.
28. Carefully roll the drive train away from the engine,
using the floor jack for support.
20000905 14
Next operation:
Engine - Remove Separating the Tractor at the Engine/Frame (10.001).
84242309 07/08/2012
10.001 / 12
Engine - Engine and crankcase
Engine - Remove Separating the Tractor at the Engine/Frame
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Engine - Remove Separating the Tractor at the Clutch Housing/Engine - 12x12 Transmission (10.001).
1. Use jack stands under the frame rails to support the
front frame/engine assembly.
2. Remove the chain sling from the two hoist eyes on
the engine.
10000870 1
3. Remove the power steering lines (1), from the power
steering control motor (2), the frame (3), and the
power steering pump (4).
76075732 2
84242309 07/08/2012
10.001 / 13
Engine - Engine and crankcase
4. Remove the air cleaner assembly (1), from the fire-
wall (2).
20002366 3
5. Remove the muffler guard (1), from the tractor.
30996394 4
6. Remove the muffler (1), and the exhaust pipe (2),
from the tractor.
7. Drain the coolant from the radiator into a suitable
container.
8. Remove the top and the bottom radiator hoses.
9. Remove the radiator and the oil cooler (if equipped)
from the tractor.
20002367 5
10. Remove the firewall (1), and the air cleaner mounting
bracket (2), from the engine.
11. Attach a chain sling to the two hoist eyes on the en-
gine.
12. Attach a suitable hoist to the chain sling, and raise
the hoist enough to support the engine.
20002370 6
84242309 07/08/2012
10.001 / 14
Engine - Engine and crankcase
13. Loosen and remove the engine mounting bolts (1),
on both sides of the frame.
14. Carefully lift the engine from the frame.
15. Attach the engine to a suitable engine stand.
16. With the engine securely attached to the engine
stand, remove the chain sling from the two engine
hoist eyes.
20002365 7
Next operation:
Engine - Install - To Frame (10.001).
84242309 07/08/2012
10.001 / 15
Engine - Engine and crankcase
Engine - Install - To Frame
Prior operation:
Engine - Remove Separating the Tractor at the Engine/Frame (10.001).
1. Attach a chain sling to the two hoist eyes on the en-
gine.
2. Attach a suitable hoist to the chain sling and raise the
hoist enough to support the engine.
3. Remove the engine from the engine stand.
4. Using the hoist, position the engine in the frame,
aligning the mounting holes in the frame with the
mounting holes in the engine.
5. Install the engine mounting bolts (1), on both sides
of the frame. Tighten the mounting bolts to 139 - 175
N·m (102 - 129 lb ft).
6. With the engine securely installed into the frame, re-
move the chain sling from the two engine hoist eyes.
20002365 1
7. Install the firewall (1), and the air cleaner mounting
bracket (2), onto the engine.
8. Install the radiator and the oil cooler (if equipped)
onto the tractor frame.
9. Install the top and bottom radiator hoses.
10. Fill the radiator with new coolant to the proper level.
20002370 2
11. Install the muffler (1), onto the exhaust manifold, and
attach the exhaust pipe (2), onto the muffler.
20002367 3
84242309 07/08/2012
10.001 / 16
Engine - Engine and crankcase
12. Install the muffler guard (1), on the tractor.
30996394A 4
13. Install the air cleaner assembly (1), on the firewall (2),
and connect the air inlet hose to the air inlet manifold
pipe.
20002366 5
14. Connect the power steering tubes (1), to the power
steering control motor (2), the frame (3), and the
power steering pump (4).
76075732 6
Next operation:
Engine - Install - Attaching the 12x12 Transmission to the Engine (10.001).
84242309 07/08/2012
10.001 / 17
Engine - Engine and crankcase
Engine - Install - Attaching the 12x12 Transmission to the Engine
Prior operation:
Engine - Remove Separating the Tractor at the Engine/Frame (10.001).
NOTICE: Do not use the buckle-up bolts to draw the drive train together with the engine. Severe damage to the drive
train may result.
1. Attach a chain sling (1), to the two hoist eyes (2) and
(3), on the engine.
76075738 1
2. Attach a suitable hoist (1), to the chain sling (2).
3. Carefully roll the drive train into alignment with the
engine. Align the splines on the 12x12 input shaft
with the clutch and the engine flywheel. Rotate the
engine fan to align the input shaft and the clutch/
flywheel. The floor jack or the hoist may need to be
raised or lowered to make alignment possible.
76075739 2
4. Connect the clutch housing (3), to the engine (2), and
install the buckle-up bolts (1). Tighten the buckle-up
bolts in a criss-cross pattern. Torque the M10 bolts
and nuts to 43.4 - 55.6 N·m (32 - 41 lb ft)Torque the
two M12 bolts to 81.3 N·m (60 lb ft).
20000905 3
84242309 07/08/2012
10.001 / 18
Engine - Engine and crankcase
5. Remove the chain hoist (1), and the sling (2), from
the engine hoist eyes. Remove the floor jack from
the tractor.
76075739B 4
6. Connect the fuel supply line (1), to the fuel shutoff/
filter (3), and connect the fuel tank vent line (2), to
the tee fitting.
76075737A 5
7. Attach the firewall support (1), to the firewall (2), and
the clutch housing (3). Secure with the retaining
bolts.
20000908 6
84242309 07/08/2012
10.001 / 19
Engine - Engine and crankcase
8. If equipped, Install the FWD driveshaft (2), and se-
cure with the two roll pins (1).
20000904 7
9. Install the starter (2), onto the engine, and secure
with the retaining nuts. Connect the wires (1), to the
starter (2).
30997565 8
10. Install the hydraulic system pressure tube (3), on the
hydraulic pump (2), and the diverter valve.
11. Install the hydraulic system inlet tube (1), onto the
hydraulic pump (2), and connect the power steering
return hose (4), to the inlet tube (1).
12. Connect the main wiring harness connector.
13. Install the left-hand and right-hand deck onto the
tractor.
14. Connect the throttle cable to the foot throttle control
lever located on the right deck.
15. Install the left-hand and right-hand fenders on the
tractor.
16. Install the seat and the seat base on the tractor. Con-
nect the seat safety start switch.
17. Install the light bars onto the fenders and the ROPS.
76075731 9
84242309 07/08/2012
10.001 / 20
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Engine - Engine and crankcase
18. If equipped, install the remote loader control valve
(1), on the right fender. Connect the hydraulic tubes.
19. Install the dash housing onto the tractor.
20. Connect the wiring connectors to the dash housing
switches.
21. Connect the throttle cable to the dash mounted throt-
tle control lever.
30997555A 10
22. Connect the instrument panel wiring plug to the in-
strument panel. Install the instrument panel (2), into
the dash housing and secure with screws (1).Refer
to figure 11 for HST panel . Refer to figure 12 , for
12 x 12 transmission panel.
10034980 11
76075175 12
84242309 07/08/2012
10.001 / 21
Engine - Engine and crankcase
23. Install the main shift and the shuttle shift control
levers through the dash housing, and connect the
main shift bracket (7), and the shuttle shift bracket
(8), to the steering column (9), with the retaining
bolts (6). Connect the lower main shift shaft (5), and
shuttle shift shaft (2) to the transmission shafts with
the roll pins (4) and (1), and retaining ring (3).
24. Install the hood on the tractor and connect the head-
light wiring connector.
10996566 13
25. Install the left-hand (1), and right-hand (2), rear hood
side panels.
26. Fill the hydraulic reservoir with NEW HOLLAND
AMBRA MULTI G 134™ HYDRAULIC TRANSMISSION
OIL Hydraulic Fluid, to the proper level.
27. If the engine oil was drained, and the oil filter was
removed during disassembly, install a new oil filter on
the engine, and fill the engine with the recommended
oil to the proper level.
10000864 14
28. Connect the positive (+) (2), and the negative (-) (1),
battery cables to the battery.
29. Check the fluid levels and start the tractor. Check for
leaks and proper operation of all systems.
30. Make any adjustments necessary for proper opera-
tion of the tractor.
30997558A 15
Next operation:
Engine - Disassemble (10.001).
84242309 07/08/2012
10.001 / 22
Engine - Engine and crankcase
Engine - Disassemble
Prior operation:
Engine - Remove Separating the Tractor at the Engine/Frame (10.001).
1. Fan, Water Pump, and External Oil Tube - Removal
1. Remove the fan and water pump assembly.
See "Fan Removal" and "Water Pump Re-
moval".
2. Remove the external oil transfer tube banjo bolt
(1), from the front of the cylinder head.
19988040 1
2. Intake manifold - Remove (10.254).
3. Rocker Arm Shaft and Support Bracket - Removal
1. Remove the bolts (2), and nuts (3).
2. Remove the rocker arm shaft and support
bracket as an assembly (1).
NOTE: Alternately loosen the rocker support bolts a turn at
a time to prevent distorting the rocker shaft.
10044354 2
4. Cylinder head - Remove (10.101).
5. Valve Tappet - Removal
• Remove the valve tappets (1), from the ma-
chined bore in the cylinder block.
20093362 3
84242309 07/08/2012
10.001 / 23

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New Holland Boomer™ 3045 With Hydrostatic or 12x12 Gear Transmission Compact Tractor Service Repair Manual.pdf

  • 1. Part number 84242309 1st edition English August 2012 SERVICE MANUAL Boomer™ 3040 Boomer™ 3045 Boomer™ 3050 With Hydrostatic or 12x12 Gear Transmission Compact Tractor Printed in U.S.A. Copyright © 2012 CNH America LLC. All Rights Reserved. New Holland is a registered trademark of CNH America LLC. Racine Wisconsin 53404 U.S.A.
  • 2. Contents INTRODUCTION Engine....................................................................................... 10 Engine and crankcase.................................................................... 10.001 Cylinder heads ........................................................................... 10.101 Pan and covers........................................................................... 10.102 Crankshaft and flywheel .................................................................. 10.103 Connecting rods and pistons ............................................................. 10.105 Valve drive and gears .................................................................... 10.106 Balancer and damper..................................................................... 10.110 Pump drives .............................................................................. 10.114 Lift pump and lines ....................................................................... 10.210 Fuel tanks ................................................................................ 10.216 Fuel injection system ..................................................................... 10.218 Intake and exhaust manifolds and muffler................................................ 10.254 Engine lubrication system ................................................................ 10.304 Engine cooling system ................................................................... 10.400 Fan and drive............................................................................. 10.414 Clutch ....................................................................................... 18 Clutch hydraulic release control .......................................................... 18.104 Clutch and components .................................................................. 18.110 Transmission.............................................................................. 21 Mechanical transmission ................................................................. 21.114 Mechanical transmission external controls ............................................... 21.130 Mechanical transmission internal components ........................................... 21.140 Front axle system ....................................................................... 25 Powered front axle ....................................................................... 25.100 Front bevel gear set and differential...................................................... 25.102 84242309 07/08/2012
  • 3. Final drive hub, steering knuckles, and shafts ........................................... 25.108 Final drives ............................................................................... 25.310 Rear axle system........................................................................ 27 Powered rear axle ........................................................................ 27.100 Rear bevel gear set and differential ...................................................... 27.106 Planetary and final drives................................................................. 27.120 Hydrostatic drive......................................................................... 29 Transmission and steering hydrostatic control ........................................... 29.100 Hydrostatic transmission ................................................................. 29.202 Reservoir, cooler, and lines............................................................... 29.204 Pump and motor components ............................................................ 29.218 Power Take-Off (PTO)................................................................. 31 Rear electrohydraulic control ............................................................. 31.104 Two-speed rear Power Take-Off (PTO) .................................................. 31.114 Central Power Take-Off (PTO) ........................................................... 31.120 Brakes and controls .................................................................... 33 Parking brake / Parking lock.............................................................. 33.110 Mechanical service brakes ............................................................... 33.120 Hydraulic systems....................................................................... 35 Hydraulic systems ........................................................................ 35.000 Pump control valves ...................................................................... 35.102 Fixed displacement pump ................................................................ 35.104 Three-point hitch control valve ........................................................... 35.114 Remote control valves.................................................................... 35.204 Reservoir, cooler, and filters .............................................................. 35.300 Regulated/Low pressure system ......................................................... 35.322 Safety and main relief valves............................................................. 35.350 Hitches, drawbars, and implement couplings.................................. 37 Rear three-point hitch .................................................................... 37.110 84242309 07/08/2012
  • 4. Steering..................................................................................... 41 Hydraulic control components ............................................................ 41.200 Pump ..................................................................................... 41.206 Cylinders ................................................................................. 41.216 Cab climate control ..................................................................... 50 Heating ................................................................................... 50.100 Ventilation ................................................................................ 50.104 Air conditioning ........................................................................... 50.200 Electrical systems....................................................................... 55 Electrical system ......................................................................... 55.000 Heating, Ventilation, and Air-Conditioning (HVAC) control system....................... 55.050 Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls......................... 55.051 Harnesses and connectors ............................................................... 55.100 Engine starting system ................................................................... 55.201 Cold start aid ............................................................................. 55.202 Alternator ................................................................................. 55.301 Battery .................................................................................... 55.302 Warning indicators, alarms, and instruments............................................. 55.408 Wiper/Washer system .................................................................... 55.518 Cab engine controls ...................................................................... 55.525 Platform, cab, bodywork, and decals............................................. 90 Engine hood and panels.................................................................. 90.100 Engine shields, hood latches, and trims.................................................. 90.102 Protections - ROPS and FOPS........................................................... 90.114 Pneumatically-adjusted operator seat .................................................... 90.124 Cab ....................................................................................... 90.150 Cab interior ............................................................................... 90.151 Cab doors and hatches................................................................... 90.154 84242309 07/08/2012
  • 6. INTRODUCTION Foreword This service manual provides the technical information needed to properly service the NEW HOLLAND AGRICUL- TURE Boomer 3040, 3045, and 3050 model tractors. Use this manual in conjunction with the operator's manual for complete operation, adjustment, and maintenance information On NEW HOLLAND AGRICULTURE equipment, left and right are determined by standing behind the unit, looking in the direction of travel. 84242309 07/08/2012 3
  • 7. INTRODUCTION Safety rules PRECAUTIONARY STATEMENTS Personal Safety Throughout this manual and on machine signs, you will find precautionary statements ("DANGER", "WARNING", and "CAUTION") followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. DANGER This word "DANGER" indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color associated with Danger is RED. M1169 WARNING This word "WARNING" indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE. M1170 CAUTION This word "CAUTION" indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW . M1171 FAILURE TO FOLLOW THE "DANGER", "WARNING", AND "CAUTION" INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH. Machine Safety The precautionary statement ("IMPORTANT") is followed by specific instructions. This statement is intended for ma- chine safety. NOTICE: The word "IMPORTANT" is used to inform the reader of something they need to know to prevent minor machine damage if a certain procedure is not followed. Information NOTE: Instructions used to identify and present supplementary information. LEGAL OBLIGATIONS This machine may be equipped with special guarding or other devices in compliance with local legislation. Some of these require active use by the operator. Therefore, check local legislation on the usage of this machine. ACCIDENT PREVENTION Most accidents or injuries that occur in workshops are the result of a non compliance to simple and fundamental safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by foreseeing possible causes and consequently acting with the necessary caution and care. Accidents may occur with all types of machines, regardless of how well the machine in question was designed and built. A careful and informed service technician is the best guarantee against accidents. Decisive awareness of the most basic safety rule is normally sufficient to avoid many serious accident. 84242309 07/08/2012 4
  • 8. INTRODUCTION DANGER Shut down the machine, remove key, be sure all moving parts have stopped and all pressure in the systems is relieved before cleaning, adjusting or lubricating the equipment. Failure to comply will result in death or serious injury. M871 SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY- DRAULICS (EUROPEAN STANDARD PR EM 982) Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose assembly. Do not weld hydraulic piping. When flexible hoses or piping are damaged, replace them immediately. It is forbidden to modify a hydraulic accumulator by machining, welding or any other means. Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to zero. Pressure check on hydraulic accumulators shall be carried out by method recommended by the accumulator manu- facturer. Care must be taken not to exceed the maximum allowable pressure of the accumulator. After any check or adjustment there must be no leakage of gas. SAFETY RULES A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help prevent accidents, read and take the following precautions before operating this tractor. Equipment should be operated only by those who are responsible and instructed to do so. THE TRACTOR 1. Read the Operator's Manual carefully before using the tractor. Lack of operating knowledge can lead to acci- dents. 2. Use an approved roll bar and seat belt for safe operation. Overturning a tractor without a roll bar can result in death or injury. If your tractor is not equipped with a roll bar and seat belt, see your NEW HOLLAND AGRICUL- TURE Dealer. 3. Always use the seat belt. The only instance when the seat belt should not be used is if the roll bar has been removed from the tractor or folding ROPS is in down position. 4. If a front end loader is to be installed, always use a FOPS (Falling Object Protective Structure) canopy to avoid injury from falling objects. 5. Use the handholds and step plates when getting on and off the tractor to prevent falls. Keep steps and platform cleared of mud and debris. 6. Do not permit anyone but the operator to ride on the tractor. There is no safe place for extra riders. 7. Keep all safety decals clean of dirt and grime, and replace all missing, illegible, or damaged safety decals. See the list of decals in the Decal section of this manual. SERVICING THE TRACTOR 1. The cooling system operates under pressure which is controlled by the radiator cap. It is dangerous to remove the cap while the system is hot. Always turn the cap slowly to the first stop and allow pressure to escape before removing the cap entirely. 2. Keep any type of open flame away from the tractor and do not smoke while refueling.Wait for the engine to cool before refueling. 3. Keep the tractor and equipment, particularly brakes and steering, maintained in a reliable and satisfactory con- dition to ensure your safety and comply with legal requirements. 4. Keep open flame or cold weather starting aids away from the battery to prevent fires or explosions. Use jumper cables according to instructions to prevent sparks which could cause explosion. 84242309 07/08/2012 5
  • 9. INTRODUCTION 5. Stop the engine before performing any service on the tractor. 6. Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. If fluid is injected into the skin, obtain medical attention immediately or gangrene may result. • DO NOT use your hand to check for leaks. • Use a piece of cardboard or paper to search for leaks. • Stop the engine and relieve pressure before connecting or disconnecting lines. • Tighten all connections before starting the engine or pressurizing lines. 7. Do not modify or permit anyone else to modify or alter this tractor or any of its components or functions without first consulting a NEW HOLLAND AGRICULTURE Dealer. 8. The fuel oil in the injection system is under high pressure and can penetrate the skin. Unqualified persons should not remove or attempt to adjust a pump, injector, nozzle, or any other part of the fuel injection system. Failure to follow these instructions can result in serious injury. 9. Continuous long-term contact with used engine oil may cause skin cancer. Avoid prolonged contact with used engine oil.Wash skin promptly with soap and water. 10. Some components of your tractor, such as gaskets and friction surfaces (brake linings, clutch linings, etc.) may contain asbestos. Breathing asbestos dust is dangerous to your health. You are advised to have any main- tenance or repair on such components carried out by an authorized NEW HOLLAND AGRICULTURE Dealer. However, if service operations are to be undertaken on parts that contain asbestos, the essential precautions listed below must be observed: • Work out of doors or in a well ventilated area. • Dust found on the tractor or produced during work on the tractor should be removed by extraction, not by blowing. • Dust waste should be dampened, placed in a sealed container, and marked to ensure safe disposal. • If any cutting, drilling, etc. is attempted on materials containing asbestos, the item should be dampened and only hand tools or low speed power tools used. OPERATING THE TRACTOR 1. Before starting the tractor, apply the parking brake, place the PTO lever in the 'OFF' position, the lift control lever in the down position, the remote control valve levers in the neutral position, and the transmission in neutral. 2. Always sit in the tractor seat when starting the engine or operating controls. Do not start the engine or operate controls while standing beside the tractor. 3. Do not bypass the neutral start switches. Consult your NEW HOLLAND AGRICULTURE Dealer if your neutral start controls malfunction. Use jumper cables only in the recommended manner. Improper use can result in tractor runaway. 4. Avoid accidental contact with the gear shift lever while the engine is running, as this can cause unexpected tractor movement. 5. Before getting off the tractor, disengage the PTO, turn the engine off, and apply the parking brake. Never get off the tractor while it is in motion. 6. Do not park the tractor on a steep incline. 7. Do not operate the tractor engine in an enclosed building without adequate ventilation. Exhaust fumes can cause death or illness. 8. If the power steering or engine ceases operating, stop the tractor immediately. 9. Pull only from the drawbar or the lower link drawbar in the down position. Use only a drawbar pin that locks in place. Pulling from the tractor rear axle or any point above the axle may cause the tractor to upset. 10. 1If the front end of the tractor tends to rise when heavy implements are attached to the three-point hitch, install front end or front wheel weights. Do not operate the tractor with a light front end. 11. Always set the hydraulic selector lever in position control when attaching or transporting equipment. Ensure hy- draulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement 12. Do not leave equipment in the raised position. 13. Use the flasher/turn signal lights and SMV signs when traveling on public roads both day and night (unless prohibited by law). 84242309 07/08/2012 6
  • 10. Engine - 10 Engine and crankcase - 001 Boomer 3040 Boomer 3045 Boomer 3050 84242309 07/08/2012 10.001 / 1
  • 11. Engine - Engine and crankcase Engine - Remove Separating the Tractor at the Clutch Housing/Engine - 12x12 Transmission Prior operation: Cylinder head - Compression test (10.101). Removal 1. Remove the negative (-) battery cable (1), and the positive (+) battery cable (2), from the battery. 2. Drain all of the hydraulic fluid from the transmission and the differential into a suitable container. 3. Disconnect the headlight wire harness plug and re- move the hood from the tractor. 4. Remove the seat, and the seat base assembly from the tractor. 5. Remove the light bars from the fenders and the ROPS. 30997558A 1 6. If equipped, remove the remote loader control valve (1), and the connecting hydraulic tubes from the right fender. 7. Remove the left-hand and right-hand fenders from the tractor. 30997555A 2 8. Remove the left-hand (1), and right-hand (2), rear hood side panels. 9. Disconnect and remove the throttle cable from the foot throttle control pedal, located on the right deck. 10. Remove the left and the right deck from the tractor. 11. Disconnect the throttle cable from the dash mounted throttle control lever. 10000864 3 84242309 07/08/2012 10.001 / 8
  • 12. Engine - Engine and crankcase 12. Loosen and remove the two or four instrument panel retaining screws (1). Remove the instrument panel (2), from the dash housing. Disconnect the wiring connector from the instrument panel. (Refer to figure 4 for 12 x 12 transmission panel and figure 5 for HST transmission panel). 76075175 4 10034980 5 13. Drive the roll pin (1), from the lower shuttle shift shaft (2). Remove the retaining ring (3), and the roll pin (4), from the lower main shift shaft (5). Loosen and re- move the retaining bolts (6), securing the main shift bracket (7), and the shuttle shift bracket (8), to the steering column (9). Remove the shift shaft assem- blies by feeding the control levers down through the dash housing. 14. Remove the dash housing from the firewall. Discon- nect the wiring connectors from the dash switches. 15. Disconnect the main wiring harness connector. 10996566 6 84242309 07/08/2012 10.001 / 9
  • 13. Engine - Engine and crankcase 16. Remove the firewall support bracket (1), from the fire- wall (2), and the clutch housing (3). 20000908 7 17. Remove the hydraulic system inlet tube (1) from the hydraulic pump (2). 18. Remove the hydraulic system pressure tube (3), from the hydraulic pump (2), and the diverter valve. 76075731 8 19. Disconnect the wires (1), on the starter (2), and re- move the starter from the tractor. 30997565 9 84242309 07/08/2012 10.001 / 10
  • 14. Engine - Engine and crankcase 20. If equipped with FWD, remove the roll pins (1), from the front and rear of the FWD driveshaft (2), and re- move the driveshaft from the tractor. 21. Drain the engine oil into a suitable container and re- move the oil filter. 20000904 10 22. Remove the fuel supply (1), and return (2), lines from the fuel filter (3). 23. Drain the fuel tank into a suitable container. 76075737 11 24. Attach a chain sling (1), to the two hoist eyes (2) and (3), on the engine. 76075738 12 25. Attach a suitable hoist (1), to the chain sling (2). NOTE: The hoist is used for supporting the engine and axle assembly, not for lifting. 26. Roll a floor jack under the tractor from the rear of the tractor, and place under the clutch housing. Raise the jack enough to support the drive train. 76075739 13 84242309 07/08/2012 10.001 / 11
  • 15. Engine - Engine and crankcase 27. Remove the buckle-up bolts (1), that secure the en- gine (2), to the clutch housing (3). NOTE: The hoist and/or the floor jack may need to be raised or lowered to allow the separation of the engine from the clutch housing. 28. Carefully roll the drive train away from the engine, using the floor jack for support. 20000905 14 Next operation: Engine - Remove Separating the Tractor at the Engine/Frame (10.001). 84242309 07/08/2012 10.001 / 12
  • 16. Engine - Engine and crankcase Engine - Remove Separating the Tractor at the Engine/Frame WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury. W0398A Prior operation: Engine - Remove Separating the Tractor at the Clutch Housing/Engine - 12x12 Transmission (10.001). 1. Use jack stands under the frame rails to support the front frame/engine assembly. 2. Remove the chain sling from the two hoist eyes on the engine. 10000870 1 3. Remove the power steering lines (1), from the power steering control motor (2), the frame (3), and the power steering pump (4). 76075732 2 84242309 07/08/2012 10.001 / 13
  • 17. Engine - Engine and crankcase 4. Remove the air cleaner assembly (1), from the fire- wall (2). 20002366 3 5. Remove the muffler guard (1), from the tractor. 30996394 4 6. Remove the muffler (1), and the exhaust pipe (2), from the tractor. 7. Drain the coolant from the radiator into a suitable container. 8. Remove the top and the bottom radiator hoses. 9. Remove the radiator and the oil cooler (if equipped) from the tractor. 20002367 5 10. Remove the firewall (1), and the air cleaner mounting bracket (2), from the engine. 11. Attach a chain sling to the two hoist eyes on the en- gine. 12. Attach a suitable hoist to the chain sling, and raise the hoist enough to support the engine. 20002370 6 84242309 07/08/2012 10.001 / 14
  • 18. Engine - Engine and crankcase 13. Loosen and remove the engine mounting bolts (1), on both sides of the frame. 14. Carefully lift the engine from the frame. 15. Attach the engine to a suitable engine stand. 16. With the engine securely attached to the engine stand, remove the chain sling from the two engine hoist eyes. 20002365 7 Next operation: Engine - Install - To Frame (10.001). 84242309 07/08/2012 10.001 / 15
  • 19. Engine - Engine and crankcase Engine - Install - To Frame Prior operation: Engine - Remove Separating the Tractor at the Engine/Frame (10.001). 1. Attach a chain sling to the two hoist eyes on the en- gine. 2. Attach a suitable hoist to the chain sling and raise the hoist enough to support the engine. 3. Remove the engine from the engine stand. 4. Using the hoist, position the engine in the frame, aligning the mounting holes in the frame with the mounting holes in the engine. 5. Install the engine mounting bolts (1), on both sides of the frame. Tighten the mounting bolts to 139 - 175 N·m (102 - 129 lb ft). 6. With the engine securely installed into the frame, re- move the chain sling from the two engine hoist eyes. 20002365 1 7. Install the firewall (1), and the air cleaner mounting bracket (2), onto the engine. 8. Install the radiator and the oil cooler (if equipped) onto the tractor frame. 9. Install the top and bottom radiator hoses. 10. Fill the radiator with new coolant to the proper level. 20002370 2 11. Install the muffler (1), onto the exhaust manifold, and attach the exhaust pipe (2), onto the muffler. 20002367 3 84242309 07/08/2012 10.001 / 16
  • 20. Engine - Engine and crankcase 12. Install the muffler guard (1), on the tractor. 30996394A 4 13. Install the air cleaner assembly (1), on the firewall (2), and connect the air inlet hose to the air inlet manifold pipe. 20002366 5 14. Connect the power steering tubes (1), to the power steering control motor (2), the frame (3), and the power steering pump (4). 76075732 6 Next operation: Engine - Install - Attaching the 12x12 Transmission to the Engine (10.001). 84242309 07/08/2012 10.001 / 17
  • 21. Engine - Engine and crankcase Engine - Install - Attaching the 12x12 Transmission to the Engine Prior operation: Engine - Remove Separating the Tractor at the Engine/Frame (10.001). NOTICE: Do not use the buckle-up bolts to draw the drive train together with the engine. Severe damage to the drive train may result. 1. Attach a chain sling (1), to the two hoist eyes (2) and (3), on the engine. 76075738 1 2. Attach a suitable hoist (1), to the chain sling (2). 3. Carefully roll the drive train into alignment with the engine. Align the splines on the 12x12 input shaft with the clutch and the engine flywheel. Rotate the engine fan to align the input shaft and the clutch/ flywheel. The floor jack or the hoist may need to be raised or lowered to make alignment possible. 76075739 2 4. Connect the clutch housing (3), to the engine (2), and install the buckle-up bolts (1). Tighten the buckle-up bolts in a criss-cross pattern. Torque the M10 bolts and nuts to 43.4 - 55.6 N·m (32 - 41 lb ft)Torque the two M12 bolts to 81.3 N·m (60 lb ft). 20000905 3 84242309 07/08/2012 10.001 / 18
  • 22. Engine - Engine and crankcase 5. Remove the chain hoist (1), and the sling (2), from the engine hoist eyes. Remove the floor jack from the tractor. 76075739B 4 6. Connect the fuel supply line (1), to the fuel shutoff/ filter (3), and connect the fuel tank vent line (2), to the tee fitting. 76075737A 5 7. Attach the firewall support (1), to the firewall (2), and the clutch housing (3). Secure with the retaining bolts. 20000908 6 84242309 07/08/2012 10.001 / 19
  • 23. Engine - Engine and crankcase 8. If equipped, Install the FWD driveshaft (2), and se- cure with the two roll pins (1). 20000904 7 9. Install the starter (2), onto the engine, and secure with the retaining nuts. Connect the wires (1), to the starter (2). 30997565 8 10. Install the hydraulic system pressure tube (3), on the hydraulic pump (2), and the diverter valve. 11. Install the hydraulic system inlet tube (1), onto the hydraulic pump (2), and connect the power steering return hose (4), to the inlet tube (1). 12. Connect the main wiring harness connector. 13. Install the left-hand and right-hand deck onto the tractor. 14. Connect the throttle cable to the foot throttle control lever located on the right deck. 15. Install the left-hand and right-hand fenders on the tractor. 16. Install the seat and the seat base on the tractor. Con- nect the seat safety start switch. 17. Install the light bars onto the fenders and the ROPS. 76075731 9 84242309 07/08/2012 10.001 / 20
  • 24. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 25. Engine - Engine and crankcase 18. If equipped, install the remote loader control valve (1), on the right fender. Connect the hydraulic tubes. 19. Install the dash housing onto the tractor. 20. Connect the wiring connectors to the dash housing switches. 21. Connect the throttle cable to the dash mounted throt- tle control lever. 30997555A 10 22. Connect the instrument panel wiring plug to the in- strument panel. Install the instrument panel (2), into the dash housing and secure with screws (1).Refer to figure 11 for HST panel . Refer to figure 12 , for 12 x 12 transmission panel. 10034980 11 76075175 12 84242309 07/08/2012 10.001 / 21
  • 26. Engine - Engine and crankcase 23. Install the main shift and the shuttle shift control levers through the dash housing, and connect the main shift bracket (7), and the shuttle shift bracket (8), to the steering column (9), with the retaining bolts (6). Connect the lower main shift shaft (5), and shuttle shift shaft (2) to the transmission shafts with the roll pins (4) and (1), and retaining ring (3). 24. Install the hood on the tractor and connect the head- light wiring connector. 10996566 13 25. Install the left-hand (1), and right-hand (2), rear hood side panels. 26. Fill the hydraulic reservoir with NEW HOLLAND AMBRA MULTI G 134™ HYDRAULIC TRANSMISSION OIL Hydraulic Fluid, to the proper level. 27. If the engine oil was drained, and the oil filter was removed during disassembly, install a new oil filter on the engine, and fill the engine with the recommended oil to the proper level. 10000864 14 28. Connect the positive (+) (2), and the negative (-) (1), battery cables to the battery. 29. Check the fluid levels and start the tractor. Check for leaks and proper operation of all systems. 30. Make any adjustments necessary for proper opera- tion of the tractor. 30997558A 15 Next operation: Engine - Disassemble (10.001). 84242309 07/08/2012 10.001 / 22
  • 27. Engine - Engine and crankcase Engine - Disassemble Prior operation: Engine - Remove Separating the Tractor at the Engine/Frame (10.001). 1. Fan, Water Pump, and External Oil Tube - Removal 1. Remove the fan and water pump assembly. See "Fan Removal" and "Water Pump Re- moval". 2. Remove the external oil transfer tube banjo bolt (1), from the front of the cylinder head. 19988040 1 2. Intake manifold - Remove (10.254). 3. Rocker Arm Shaft and Support Bracket - Removal 1. Remove the bolts (2), and nuts (3). 2. Remove the rocker arm shaft and support bracket as an assembly (1). NOTE: Alternately loosen the rocker support bolts a turn at a time to prevent distorting the rocker shaft. 10044354 2 4. Cylinder head - Remove (10.101). 5. Valve Tappet - Removal • Remove the valve tappets (1), from the ma- chined bore in the cylinder block. 20093362 3 84242309 07/08/2012 10.001 / 23