SlideShare a Scribd company logo
1 of 18
Download to read offline
SERVICE MANUAL SM96116
SINGLE DRUM ROLLER
May 2004
Models VM 116 - 146 - 166 - 186
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
1
SECTION ONE
GENERAL INFORMATION
MACHINE DESCRIPTION............................................................................... 1 - 3
SERIAL NUMBERS............................................................................... 1 - 5
IDENTIFYING MACHINE COMPONENTS ........................................... 1 - 6
FLUID SPECIFICATIONS................................................................................ 1 - 7
MACHINE SPECIFICATIONS.......................................................................... 1 - 8
MODEL VM116 ..................................................................................... 1 - 8
MODEL VM146 ................................................................................... 1 - 10
MODEL VM166 ................................................................................... 1 - 12
MODEL VM186 ................................................................................... 1 - 14
STANDARD TORQUE DATA.............................................................. 1 - 16
DIESEL FUEL SPECIFICATION......................................................... 1 - 18
ENGINE OIL SPECIFICATION......................................................................1 - 19
SAFETY, GENERAL......................................................................................1 - 20
SPARK ARRESTER ......................................................................................1 - 20
PERSONAL....................................................................................................1 - 21
MACHINE OPERATION ................................................................................1 - 22
MAINTENANCE.............................................................................................1 - 25
MAINTENANCE SCHEDULE ........................................................................1 - 29
SECTION TWO
ENGINE
CUMMINS ENGINE WARRANTY.................................................................... 2 - 2
SECTION THREE
ELECTRICAL
GENERAL INFORMATION.............................................................................. 3 - 3
FUSES ............................................................................................................. 3 - 4
RELAYS........................................................................................................... 3 - 5
INSTRUMENT PANEL.....................................................................................3 - 6
UNDERSTANDING ELECTRICAL SCHEMATICS........................................3 - 11
UNDERSTANDING RELAYS.........................................................................3 - 14
STARTER/CHARGING CIRCUIT ..................................................................3 - 17
EMERGENCY STOP .....................................................................................3 - 17
UNDERSTANDING BATTERIES...................................................................3 - 17
UNDERSTANDING ALTERNATORS ............................................................3 - 19
UNDERSTANDING STARTERS....................................................................3 - 22
INSTRUMENTATION PANEL........................................................................3 - 27
2
BRAKE SWITCH............................................................................................3 - 29
HIGH SPEED CIRCUIT .................................................................................3 - 31
VIBRATION CIRCUIT ....................................................................................3 - 33
ROAD LIGHTING CIRCUIT ...........................................................................3 - 35
WORK LIGHTS & ACCESSORY PLUG ........................................................3 - 37
CAB CIRCUITS..............................................................................................3 - 39
ELECTRICAL SCHEMATICS ........................................................................3 - 40
PLUG CONNECTORS...................................................................................3 - 48
INSTRUMENT HARNESS 7242/80435 .........................................................3 - 49
WIRE CHART 7242/80435 ............................................................................3 - 51
RELAY/FUSE HARNESS 7242/80415 ..........................................................3 - 54
WIRE CHART 7242/80415 ............................................................................3 - 56
REAR HARNESS 7242/80510.......................................................................3 - 60
WIRE CHART 7242/80510 ............................................................................3 - 62
SECTION FOUR
HYDRAULIC
HYDRAULIC COOLING SYSTEM...................................................................4 - 2
HYDRAULIC DRAIN LINES............................................................................. 4 - 4
HYDRAULIC TEST SYSTEM .......................................................................... 4 - 6
HYDRAULIC TEST STATION.......................................................................... 4 - 7
CHARGE SYSTEM.......................................................................................... 4 - 9
PROPULSION SYSTEM................................................................................4 - 11
MULTIFUNCTION VALVES...........................................................................4 - 15
PROPULSION SYSTEM DIAGNOSTICS......................................................4 - 16
PUMP SERVO CONTROL.............................................................................4 - 17
VIBRATION SYSTEM....................................................................................4 - 19
VIBRATION FREQUENCY ............................................................................4 - 21
VIBRATION AMPLITUDE ..............................................................................4 - 23
VIBRATORY SYSTEM DIAGNOSTICS.........................................................4 - 24
STEERING SYSTEM.....................................................................................4 - 25
PARKING BRAKE SYSTEM ..........................................................................4 - 28
TOWING YOUR MACHINE ...........................................................................4 - 29
TOWING PROCEDURE...................................................................... 4 - 30
PARKING BRAKE DIAGNOSTICS................................................................4 - 30
HOOD LIFT SYSTEM ....................................................................................4 - 33
HYDRAULIC COMPONENTS........................................................................4 - 36
HYDRAULIC SCHEMATIC ............................................................................4 - 37
3
SECTION FIVE
POWER TRAIN
DRUM REMOVAL............................................................................................ 5 - 2
DRUM INSTALLATION.................................................................................... 5 - 2
DRUM DRIVE .................................................................................................. 5 - 3
DRUM DRIVE BEARING REMOVAL............................................................... 5 - 5
DRUM DRIVE BEARING INSTALLATION....................................................... 5 - 7
DRUM DRIVE MOTOR REPAIRS ...................................................................5 - 9
DRUM DRIVE GEARBOX................................................................................ 5 - 9
GFT 17 T2/312 2 GEARBOX.........................................................................5 - 11
GFT 36 T3 1042 GEARBOX ..........................................................................5 - 13
SECTION SIX
PARKING BRAKE SYSTEM
DESCRIPTION................................................................................................. 6 - 2
BRAKE RELEASE AND TOWING...................................................................6 - 3
TOWING PROCEDURE .................................................................................. 6 - 4
SECTION SEVEN
VIBRATION SYSTEM
VIBRATION SYSTEM......................................................................................7 - 2
VIBRATION FREQUENCY .............................................................................. 7 - 3
VIBRATION AMPLITUDE ................................................................................ 7 - 5
VIBRATORY SYSTEM DIAGNOSTICS........................................................... 7 - 6
LIFTING DEVICE............................................................................................. 7 - 7
DRUM REMOVAL............................................................................................ 7 - 8
DRUM INSTALLATION.................................................................................... 7 - 8
EXCITER BEARING REMOVAL...................................................................... 7 - 9
EXCITER BEARING ASSEMBLY..................................................................7 - 13
DRUM EXCITER SHAFT...............................................................................7 - 14
4
SECTION EIGHT
STEERING SYSTEM
SPECIAL TOOLS............................................................................................. 8 - 2
ARTICULATION JOINTS................................................................................. 8 - 3
JOINT DISASSEMBLY .................................................................................... 8 - 5
JOINT ASSEMBLY .......................................................................................... 8 - 9
SECTION NINE
CHASSIS
SECTION TEN
ATTACHMENTS
ROLL OVER PROTECTION STRUCTURE (ROPS) .....................................10 - 2
ROPS TIGHTENING TORQUES ........................................................ 10 - 2
May 2004 1 - 1
SECTION ONE
GENERAL INFORMATION
1 - 2 May 2004
SM96116 - SECTION ONE GENERAL INFORMATION
May 2004 1 - 3
MACHINE DESCRIPTION
This book introduces the new
Vibromax 6 series single drum
rollers. Included within the pag-
es of the book are materials
covering the Models VM116,
VM146, VM166, and VM186.
The new rollers all use the
Cummins 5.9 liter 6 cylinder en-
gine. The engines are turbo-
charged with charge air
cooling. All of the new engines
are tuned to meet the latest
EPA emissions standards.
A Sauer Sundstrand Series 90
variable displacement, axial
piston hydrostatic pump, used
for machine propulsion, is
mounted to the flywheel end of
the engine. It provides oil to a 2
speed drum drive motor and a
2 speed axle drive motor in a
parallel path. The drum motor
is mounted on the left side of
the drum and drives through a
planetary gearbox and is isolat-
ed from the drum by rubber
buffers. The axle drive motor is
attached directly to the rear
axle which is a no-spin design.
SM96116 - SECTION ONE GENERAL INFORMATION
1 - 4 May 2004
The vibration system uses a Sauer Sund-
strand Series 90 hydrostatic pump similar to
the propulsion pump and mounted directly
behind the propulsion pump. The vibratory
pump supplies oil to a Series 90 hydrostatic
motor mounted at the right side of the drum.
The new models operate at frequencies of
1740 or 2160 vibrations per minute on both
the smooth drum and pad foot versions.
A steering pump, mounted to the rear of the
vibration pump, provides the oil needed for
steering. The steering pump is also a sec-
ond charge pump in the propulsion/vibra-
tion circuit. The steering pump draws oil
from the reservoir, passes it through the
steering control valve, through the inline hy-
draulic filter, and into the charge circuit.
The charge pump draws oil from the reser-
voir, joins the steering oil at the filter, pass-
es it through the filter and into the charge
circuit.
These machines come standard with park-
ing brakes at both the front drum and the
rear axle. A spring applied-hydraulically re-
leased multi disc brake is part of the drum
drive motor gearbox. The axle uses a spring
applied hydraulically released multiple disc
brake at each axle shaft.
Pressure testing has been made easier by
placing all the test ports at a centrally locat-
ed test station under the engine hood on the
right side of the machine.
The electrical system consists of a 12 volt
battery, starter, alternator system, optional
lighting and standard instrumentation and
back-up alarm.
The machines come standard with ROPS
and seat belt. An optional ROPS cab is
available.
Check with your Vibromax dealer for other
available options.
SM96116 - SECTION ONE GENERAL INFORMATION
May 2004 1 - 5
SERIAL NUMBERS
1 Model / Serial Number
2 Front Drum Drive Motor S/N
3 Steering Unit S/N
4 Axle S/N
5 Vibratory Motor S/N
6 Hydraulic Pumps S/N
7 Axle Drive Motor S/N
8 Engine S/N
SM96116 - SECTION ONE GENERAL INFORMATION
1 - 6 May 2004
IDENTIFYING MACHINE COMPONENTS
1 Articulation joint 11 Isolation buffer
2 Smooth drum 12 Scraper
3 Lifting and towing eyes 13 Engine exhaust
4 Operator’s platform 14 Fuel tank
5 Battery 15 Cooling system
6 Hydraulic tank 16 Vibration motor
7 Engine 17 Steering cylinder
8 Axle 18 Hydraulic pumps
9 Air filter 19 Axle drive motor
10 Drum drive motor
SM96116 - SECTION ONE GENERAL INFORMATION
May 2004 1 - 7
FLUID SPECIFICATIONS
MACHINE PART
CAPACITY USA
(metric)
SPECIFICATIONS
Fuel tank 105 gal (397 ltr) see diesel fuel
Engine crankcase
VM116, VM146
VM166, VM186
15 qts(14.5 ltr) engine oil
API classification API CI-4
multigrade engine oil (see oil chart)
Hydraulic system
Reservoir only
21.1 gal (80 ltr)
14.5 gal (55 ltr)
cold weather HLP 46 DIN 51524/2
hot weather HLP 68 DIN 51524/2
Mobil DTE 25,26
Shell Tellus OL 46,68
Amoco Rykon HD 46,68
Texaco Rando HD 46,68
Vibration system 12.7 qts. (12 ltr) CLP 150 DIN 51517/3
Mobil Gear 629
Shell Omala 150
Texaco Meropa 150
Battery as required Distilled water
Grease as required KP3K DIN 51502
Mobil Oil - Mobilux 3
Shell Oil - Alvania 3
Texaco Oil - Starplex 3
Engine coolant 20 qts (19 ltr) 50% ethylene glycol and 50% water
Tire ballast see chart Calcium Chloride (77%CaCl2 )
ZF Axle gear 15.8 qts. (15 ltr) SAE 90 API GL-5 gear lubricant
alternate
SAE85/140 API GL-5 gear lubricant
Drum gearbox
VM116
VM146 & VM166
VM186
1.4 qts (1.3 l)
3.8 qts (3.6 l)
CLP 220 LS 2 DIN 51517/3
Mobilgear 630
Mobilgear SHC 220
Texaco Syngear 220
SM96116 - SECTION ONE GENERAL INFORMATION
1 - 8 May 2004
MACHINE SPECIFICATIONS
MODEL VM116
in. mm
a 118.0 2996
b 89.4 2270
c 65.0 1651
d1 59.8 1520
d2 59.1 1500
d3 55.1 1400
d4 63.0 1600
h 115.6 2935
h1 85.0 2160
k 17.6 447
l 225.3 5722
o 3.3 85
s 1.0 25
w 82.7 2100
e1 41 degrees
e2 29 degrees
SM96116 - SECTION ONE GENERAL INFORMATION
May 2004 1 - 9
ENGINE Make/Model/Type/Displacement - cu. in. (cc)
HP, SAE net (kW) @2200 rpm
Air Cleaner / Fuel filter
Fuel capacity - gal (ltr)
Cummins 5.9 150C, 6 cylinder turbo diesel (water cooled), 359 cu.in. (5880cc)
with charge air cooler
150 (112)
Dual replaceable elements, Spin-on cartridge
105.7 (400)
VM116D VM116PD
Operating weight max. -lb (kg) 28860 (13000) 29542 (13400)
Weight, front-lb (kg) 16094 (7300) 16976 (7700)
Weight, rear axle - lb (kg) 12566 (5700) 12566 (5700)
Static applied linear drum load lb/in (kg/cm) 195 (34.8) -----------
Articulation/oscillation-degrees 35/15 35/15
Turning radius-inside-in. (m) 142 (3.6) 142 (3.6)
Drum shell thickness-in. (mm) 1.0 (25) 1.0 (25)
Number of pad feet/height of foot - in. (mm) 132/ 3.9 (100)
Contact area of foot-sq. in. (cm) 64 sq.in.(413 sq. cm)
Tire size 23.1 - 26 8PR diamond tread 23.1 - 26 8PR tractor tread
Travel speed - 1st range mph (km/hr) 0 - 4.8 (0 - 7.7) 0 - 4.8 (0 - 7.7)
- 2nd range mph (km/hr) 0 - 7.9 (0 - 12.7) 0 - 7.9 (0 - 12.7)
Theoretical gradeability up to - % 60 65
Brakes - front drum disc disc
- rear axle disc - input shaft disc - input shaft
1st Stage 2nd Stage 1st Stage 2nd Stage
Max compaction depth up to - in. (cm) 39 (100) 31 (80) 39 (100) 31 (80)
Frequency - vpm (Hz) 1740 (29) 2160 (36) 1740 (29) 2160 (36)
Amplitude - in. (mm) .079 (2.0) .031 (0.8) .079 (2.0) .031 (0.8)
Centrifugal force - lbf (kN) 63396 (282) 39117 (174) 68567 (305) 42264 (188)
Centrifugal force/drum width - lb/in. (N/cm) 767 (1343) 473 (829) 829 (1452) 511 (895)
SM96116 - SECTION ONE GENERAL INFORMATION
1 - 10 May 2004
MODEL VM146
in. mm
a 118.0 2996
b 89.4 2270
c 65.0 1651
d1 59.8 1520
d2 59.1 1500
d3 55.1 1400
d4 63.0 1600
h 115.6 2935
h1 85.0 2160
k 17.6 447
l 225.3 5722
o 3.3 85
s 1.4 35
w 82.7 2100
e1 41 degrees
e2 29 degrees
SM96116 - SECTION ONE GENERAL INFORMATION
May 2004 1 - 11
ENGINE Make/Model/Type/Displacement - cu. in. (cc)
HP, SAE net (kW) @2200 rpm
Air Cleaner / Fuel filter
Fuel capacity - gal (ltr)
Cummins 5.9 173C, 6 cylinder turbo diesel (water cooled), 359 cu.in. (5880cc)
with charge air cooler
173 (129)
Dual replaceable elements, Spin-on cartridge
105.7 (400)
VM146D VM146PD
Operating weight max. -lb (kg) 31306 (14200) 32187 (14600)
Weight, front-lb (kg) 15873 (7200) 16775 (7600)
Weight, rear axle - lb (kg) 15432 (7000) 15432 (7000)
Static applied linear drum load lb/in (kg/cm) 192 (34.3) -----------
Articulation/oscillation-degrees 35/15 35/15
Turning radius-inside-in. (m) 142 (3.6) 142 (3.6)
Drum shell thickness-in. (mm) 1.4 (35) 1.4 (35)
Number of pad feet/height of foot - in. (mm) 132/ 3.9 (100)
Contact area of foot-sq. in. (cm) 64 sq.in.(413 sq. cm)
Tire size 23.1 - 26 8PR diamond tread 23.1 - 26 8PR tractor tread
Travel speed - 1st range mph (km/hr) 0 - 4.5 (0 - 7.3) 0 - 4.5 (0 - 7.3)
- 2nd range mph (km/hr) 0 - 7.1 (0 - 11.4) 0 - 7.1 (0 - 11.4)
Theoretical gradeability up to - % 62 65
Brakes - front drum disc disc
- rear axle disc - input shaft disc - input shaft
1st Stage 2nd Stage 1st Stage 2nd Stage
Max compaction depth up to - in. (cm) 47 (120) 39 (100) 47 (120) 39 (100)
Frequency - vpm (Hz) 1740 (29) 2100 (35) 1740 (29) 2100 (35)
Amplitude - in. (mm) .071 (1.8) .031 (0.8) .071 (1.8) .031 (0.8)
Centrifugal force - lbf (kN) 66768 (297) 43163 (192) 66768 (297) 43163 (192)
Centrifugal force/drum width - lb/in. (N/cm) 808 (1414) 522 (914) 808 (1414) 522 (914)
Thank you very much
for your reading.
Please Click Here
Then Get More
Information.

More Related Content

More from ufjskedkdm8ud

Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNW11001 AND Ab...
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNW11001 AND Ab...Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNW11001 AND Ab...
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNW11001 AND Ab...
ufjskedkdm8ud
 
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW220001 AND Above.pdf
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW220001 AND Above.pdfBobcat 3600 Utility Vehicle Service Repair Manual SN AVW220001 AND Above.pdf
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW220001 AND Above.pdf
ufjskedkdm8ud
 
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW211001 AND Above.pdf
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW211001 AND Above.pdfBobcat 3600 Utility Vehicle Service Repair Manual SN AVW211001 AND Above.pdf
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW211001 AND Above.pdf
ufjskedkdm8ud
 
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNU11001 AND Ab...
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNU11001 AND Ab...Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNU11001 AND Ab...
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNU11001 AND Ab...
ufjskedkdm8ud
 
Komatsu D37EX-21 Bulldozer Service Repair Manual SN 5001 and up.pdf
Komatsu D37EX-21 Bulldozer Service Repair Manual SN 5001 and up.pdfKomatsu D37EX-21 Bulldozer Service Repair Manual SN 5001 and up.pdf
Komatsu D37EX-21 Bulldozer Service Repair Manual SN 5001 and up.pdf
ufjskedkdm8ud
 
Komatsu D21S-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
Komatsu D21S-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdfKomatsu D21S-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
Komatsu D21S-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
ufjskedkdm8ud
 
Komatsu D21QG-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
Komatsu D21QG-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdfKomatsu D21QG-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
Komatsu D21QG-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
ufjskedkdm8ud
 

More from ufjskedkdm8ud (20)

Volvo EC180C L EC180CL Excavator Service Repair Manual.pdf
Volvo EC180C L EC180CL Excavator Service Repair Manual.pdfVolvo EC180C L EC180CL Excavator Service Repair Manual.pdf
Volvo EC180C L EC180CL Excavator Service Repair Manual.pdf
 
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNW11001 AND Ab...
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNW11001 AND Ab...Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNW11001 AND Ab...
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNW11001 AND Ab...
 
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW220001 AND Above.pdf
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW220001 AND Above.pdfBobcat 3600 Utility Vehicle Service Repair Manual SN AVW220001 AND Above.pdf
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW220001 AND Above.pdf
 
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW211001 AND Above.pdf
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW211001 AND Above.pdfBobcat 3600 Utility Vehicle Service Repair Manual SN AVW211001 AND Above.pdf
Bobcat 3600 Utility Vehicle Service Repair Manual SN AVW211001 AND Above.pdf
 
1998 Yamaha YZF1000R Service Repair Manual.pdf
1998 Yamaha YZF1000R Service Repair Manual.pdf1998 Yamaha YZF1000R Service Repair Manual.pdf
1998 Yamaha YZF1000R Service Repair Manual.pdf
 
2001 Kawasaki ZX1100D9 Ninja ZX-11 Service Repair Manual.pdf
2001 Kawasaki ZX1100D9 Ninja ZX-11 Service Repair Manual.pdf2001 Kawasaki ZX1100D9 Ninja ZX-11 Service Repair Manual.pdf
2001 Kawasaki ZX1100D9 Ninja ZX-11 Service Repair Manual.pdf
 
2002 Chevrolet S-10 Pickup Service Repair Manual.pdf
2002 Chevrolet S-10 Pickup Service Repair Manual.pdf2002 Chevrolet S-10 Pickup Service Repair Manual.pdf
2002 Chevrolet S-10 Pickup Service Repair Manual.pdf
 
2000 Chevrolet S-10 Pickup Service Repair Manual.pdf
2000 Chevrolet S-10 Pickup Service Repair Manual.pdf2000 Chevrolet S-10 Pickup Service Repair Manual.pdf
2000 Chevrolet S-10 Pickup Service Repair Manual.pdf
 
YALE (D875) GLPO060VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GLPO060VX LIFT TRUCK Service Repair Manual.pdfYALE (D875) GLPO060VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GLPO060VX LIFT TRUCK Service Repair Manual.pdf
 
YALE (D875) GTP040VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GTP040VX LIFT TRUCK Service Repair Manual.pdfYALE (D875) GTP040VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GTP040VX LIFT TRUCK Service Repair Manual.pdf
 
YALE (D875) GLPO070VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GLPO070VX LIFT TRUCK Service Repair Manual.pdfYALE (D875) GLPO070VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GLPO070VX LIFT TRUCK Service Repair Manual.pdf
 
YALE (D875) GLPO050VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GLPO050VX LIFT TRUCK Service Repair Manual.pdfYALE (D875) GLPO050VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GLPO050VX LIFT TRUCK Service Repair Manual.pdf
 
YALE (D875) GDP050VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GDP050VX LIFT TRUCK Service Repair Manual.pdfYALE (D875) GDP050VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GDP050VX LIFT TRUCK Service Repair Manual.pdf
 
YALE (D875) GDP040VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GDP040VX LIFT TRUCK Service Repair Manual.pdfYALE (D875) GDP040VX LIFT TRUCK Service Repair Manual.pdf
YALE (D875) GDP040VX LIFT TRUCK Service Repair Manual.pdf
 
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNU11001 AND Ab...
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNU11001 AND Ab...Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNU11001 AND Ab...
Bobcat 3400, 3400XL Utility Vehicle Service Repair Manual SN AJNU11001 AND Ab...
 
Komatsu D37EX-21 Bulldozer Service Repair Manual SN 5001 and up.pdf
Komatsu D37EX-21 Bulldozer Service Repair Manual SN 5001 and up.pdfKomatsu D37EX-21 Bulldozer Service Repair Manual SN 5001 and up.pdf
Komatsu D37EX-21 Bulldozer Service Repair Manual SN 5001 and up.pdf
 
Komatsu D21S-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
Komatsu D21S-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdfKomatsu D21S-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
Komatsu D21S-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
 
YALE (C875) GLP50VX LIFT TRUCK Service Repair Manual.pdf
YALE (C875) GLP50VX LIFT TRUCK Service Repair Manual.pdfYALE (C875) GLP50VX LIFT TRUCK Service Repair Manual.pdf
YALE (C875) GLP50VX LIFT TRUCK Service Repair Manual.pdf
 
YALE (C875) GLP40VX LIFT TRUCK Service Repair Manual.pdf
YALE (C875) GLP40VX LIFT TRUCK Service Repair Manual.pdfYALE (C875) GLP40VX LIFT TRUCK Service Repair Manual.pdf
YALE (C875) GLP40VX LIFT TRUCK Service Repair Manual.pdf
 
Komatsu D21QG-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
Komatsu D21QG-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdfKomatsu D21QG-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
Komatsu D21QG-7 Dozer Bulldozer Service Repair Manual SN 61001 and up.pdf
 

Recently uploaded

一比一原版(PU学位证书)普渡大学毕业证学历认证加急办理
一比一原版(PU学位证书)普渡大学毕业证学历认证加急办理一比一原版(PU学位证书)普渡大学毕业证学历认证加急办理
一比一原版(PU学位证书)普渡大学毕业证学历认证加急办理
ezgenuh
 
Sanjay Nagar Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalor...
Sanjay Nagar Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalor...Sanjay Nagar Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalor...
Sanjay Nagar Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalor...
amitlee9823
 
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdfSales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Aggregage
 
Rekha Agarkar Escorts Service Kollam ❣️ 7014168258 ❣️ High Cost Unlimited Har...
Rekha Agarkar Escorts Service Kollam ❣️ 7014168258 ❣️ High Cost Unlimited Har...Rekha Agarkar Escorts Service Kollam ❣️ 7014168258 ❣️ High Cost Unlimited Har...
Rekha Agarkar Escorts Service Kollam ❣️ 7014168258 ❣️ High Cost Unlimited Har...
nirzagarg
 
一比一原版(UVic学位证书)维多利亚大学毕业证学历认证买留学回国
一比一原版(UVic学位证书)维多利亚大学毕业证学历认证买留学回国一比一原版(UVic学位证书)维多利亚大学毕业证学历认证买留学回国
一比一原版(UVic学位证书)维多利亚大学毕业证学历认证买留学回国
ezgenuh
 
Hot Modals Call Girls (Delhi) Dwarka9711199171✔️ High Class Service 100% Saf...
Hot Modals Call Girls (Delhi) Dwarka9711199171✔️ High Class  Service 100% Saf...Hot Modals Call Girls (Delhi) Dwarka9711199171✔️ High Class  Service 100% Saf...
Hot Modals Call Girls (Delhi) Dwarka9711199171✔️ High Class Service 100% Saf...
shivangimorya083
 
Call Girls In Kotla Mubarakpur Delhi ❤️8448577510 ⊹Best Escorts Service In 24...
Call Girls In Kotla Mubarakpur Delhi ❤️8448577510 ⊹Best Escorts Service In 24...Call Girls In Kotla Mubarakpur Delhi ❤️8448577510 ⊹Best Escorts Service In 24...
Call Girls In Kotla Mubarakpur Delhi ❤️8448577510 ⊹Best Escorts Service In 24...
lizamodels9
 
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
ezgenuh
 
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
amitlee9823
 
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
amitlee9823
 
Call Girls in Shri Niwas Puri Delhi 💯Call Us 🔝9953056974🔝
Call Girls in  Shri Niwas Puri  Delhi 💯Call Us 🔝9953056974🔝Call Girls in  Shri Niwas Puri  Delhi 💯Call Us 🔝9953056974🔝
Call Girls in Shri Niwas Puri Delhi 💯Call Us 🔝9953056974🔝
9953056974 Low Rate Call Girls In Saket, Delhi NCR
 
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
amitlee9823
 
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip CallDelhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
shivangimorya083
 
Tata_Nexon_brochure tata nexon brochure tata
Tata_Nexon_brochure tata nexon brochure tataTata_Nexon_brochure tata nexon brochure tata
Tata_Nexon_brochure tata nexon brochure tata
aritradey27234
 

Recently uploaded (20)

一比一原版(PU学位证书)普渡大学毕业证学历认证加急办理
一比一原版(PU学位证书)普渡大学毕业证学历认证加急办理一比一原版(PU学位证书)普渡大学毕业证学历认证加急办理
一比一原版(PU学位证书)普渡大学毕业证学历认证加急办理
 
Sanjay Nagar Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalor...
Sanjay Nagar Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalor...Sanjay Nagar Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalor...
Sanjay Nagar Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalor...
 
How To Fix Mercedes Benz Anti-Theft Protection Activation Issue
How To Fix Mercedes Benz Anti-Theft Protection Activation IssueHow To Fix Mercedes Benz Anti-Theft Protection Activation Issue
How To Fix Mercedes Benz Anti-Theft Protection Activation Issue
 
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdfSales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
Sales & Marketing Alignment_ How to Synergize for Success.pptx.pdf
 
design a four cylinder internal combustion engine
design a four cylinder internal combustion enginedesign a four cylinder internal combustion engine
design a four cylinder internal combustion engine
 
Rekha Agarkar Escorts Service Kollam ❣️ 7014168258 ❣️ High Cost Unlimited Har...
Rekha Agarkar Escorts Service Kollam ❣️ 7014168258 ❣️ High Cost Unlimited Har...Rekha Agarkar Escorts Service Kollam ❣️ 7014168258 ❣️ High Cost Unlimited Har...
Rekha Agarkar Escorts Service Kollam ❣️ 7014168258 ❣️ High Cost Unlimited Har...
 
(ISHITA) Call Girls Service Jammu Call Now 8617697112 Jammu Escorts 24x7
(ISHITA) Call Girls Service Jammu Call Now 8617697112 Jammu Escorts 24x7(ISHITA) Call Girls Service Jammu Call Now 8617697112 Jammu Escorts 24x7
(ISHITA) Call Girls Service Jammu Call Now 8617697112 Jammu Escorts 24x7
 
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
 
一比一原版(UVic学位证书)维多利亚大学毕业证学历认证买留学回国
一比一原版(UVic学位证书)维多利亚大学毕业证学历认证买留学回国一比一原版(UVic学位证书)维多利亚大学毕业证学历认证买留学回国
一比一原版(UVic学位证书)维多利亚大学毕业证学历认证买留学回国
 
Hot Modals Call Girls (Delhi) Dwarka9711199171✔️ High Class Service 100% Saf...
Hot Modals Call Girls (Delhi) Dwarka9711199171✔️ High Class  Service 100% Saf...Hot Modals Call Girls (Delhi) Dwarka9711199171✔️ High Class  Service 100% Saf...
Hot Modals Call Girls (Delhi) Dwarka9711199171✔️ High Class Service 100% Saf...
 
Call Girls In Kotla Mubarakpur Delhi ❤️8448577510 ⊹Best Escorts Service In 24...
Call Girls In Kotla Mubarakpur Delhi ❤️8448577510 ⊹Best Escorts Service In 24...Call Girls In Kotla Mubarakpur Delhi ❤️8448577510 ⊹Best Escorts Service In 24...
Call Girls In Kotla Mubarakpur Delhi ❤️8448577510 ⊹Best Escorts Service In 24...
 
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
 
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
一比一原版(UdeM学位证书)蒙特利尔大学毕业证学历认证怎样办
 
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
Vip Mumbai Call Girls Mira Road Call On 9920725232 With Body to body massage ...
 
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
 
Call Girls in Shri Niwas Puri Delhi 💯Call Us 🔝9953056974🔝
Call Girls in  Shri Niwas Puri  Delhi 💯Call Us 🔝9953056974🔝Call Girls in  Shri Niwas Puri  Delhi 💯Call Us 🔝9953056974🔝
Call Girls in Shri Niwas Puri Delhi 💯Call Us 🔝9953056974🔝
 
How To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
How To Troubleshoot Mercedes Blind Spot Assist Inoperative ErrorHow To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
How To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
 
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
Bangalore Call Girls: 🍓 7737669865 🍓 High Profile Model Escorts | Bangalore E...
 
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip CallDelhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
 
Tata_Nexon_brochure tata nexon brochure tata
Tata_Nexon_brochure tata nexon brochure tataTata_Nexon_brochure tata nexon brochure tata
Tata_Nexon_brochure tata nexon brochure tata
 

JCB VIBROMAX VM146 Single Drum Roller Service Repair Manual.pdf

  • 1. SERVICE MANUAL SM96116 SINGLE DRUM ROLLER May 2004 Models VM 116 - 146 - 166 - 186
  • 2. CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • 3. 1 SECTION ONE GENERAL INFORMATION MACHINE DESCRIPTION............................................................................... 1 - 3 SERIAL NUMBERS............................................................................... 1 - 5 IDENTIFYING MACHINE COMPONENTS ........................................... 1 - 6 FLUID SPECIFICATIONS................................................................................ 1 - 7 MACHINE SPECIFICATIONS.......................................................................... 1 - 8 MODEL VM116 ..................................................................................... 1 - 8 MODEL VM146 ................................................................................... 1 - 10 MODEL VM166 ................................................................................... 1 - 12 MODEL VM186 ................................................................................... 1 - 14 STANDARD TORQUE DATA.............................................................. 1 - 16 DIESEL FUEL SPECIFICATION......................................................... 1 - 18 ENGINE OIL SPECIFICATION......................................................................1 - 19 SAFETY, GENERAL......................................................................................1 - 20 SPARK ARRESTER ......................................................................................1 - 20 PERSONAL....................................................................................................1 - 21 MACHINE OPERATION ................................................................................1 - 22 MAINTENANCE.............................................................................................1 - 25 MAINTENANCE SCHEDULE ........................................................................1 - 29 SECTION TWO ENGINE CUMMINS ENGINE WARRANTY.................................................................... 2 - 2 SECTION THREE ELECTRICAL GENERAL INFORMATION.............................................................................. 3 - 3 FUSES ............................................................................................................. 3 - 4 RELAYS........................................................................................................... 3 - 5 INSTRUMENT PANEL.....................................................................................3 - 6 UNDERSTANDING ELECTRICAL SCHEMATICS........................................3 - 11 UNDERSTANDING RELAYS.........................................................................3 - 14 STARTER/CHARGING CIRCUIT ..................................................................3 - 17 EMERGENCY STOP .....................................................................................3 - 17 UNDERSTANDING BATTERIES...................................................................3 - 17 UNDERSTANDING ALTERNATORS ............................................................3 - 19 UNDERSTANDING STARTERS....................................................................3 - 22 INSTRUMENTATION PANEL........................................................................3 - 27
  • 4. 2 BRAKE SWITCH............................................................................................3 - 29 HIGH SPEED CIRCUIT .................................................................................3 - 31 VIBRATION CIRCUIT ....................................................................................3 - 33 ROAD LIGHTING CIRCUIT ...........................................................................3 - 35 WORK LIGHTS & ACCESSORY PLUG ........................................................3 - 37 CAB CIRCUITS..............................................................................................3 - 39 ELECTRICAL SCHEMATICS ........................................................................3 - 40 PLUG CONNECTORS...................................................................................3 - 48 INSTRUMENT HARNESS 7242/80435 .........................................................3 - 49 WIRE CHART 7242/80435 ............................................................................3 - 51 RELAY/FUSE HARNESS 7242/80415 ..........................................................3 - 54 WIRE CHART 7242/80415 ............................................................................3 - 56 REAR HARNESS 7242/80510.......................................................................3 - 60 WIRE CHART 7242/80510 ............................................................................3 - 62 SECTION FOUR HYDRAULIC HYDRAULIC COOLING SYSTEM...................................................................4 - 2 HYDRAULIC DRAIN LINES............................................................................. 4 - 4 HYDRAULIC TEST SYSTEM .......................................................................... 4 - 6 HYDRAULIC TEST STATION.......................................................................... 4 - 7 CHARGE SYSTEM.......................................................................................... 4 - 9 PROPULSION SYSTEM................................................................................4 - 11 MULTIFUNCTION VALVES...........................................................................4 - 15 PROPULSION SYSTEM DIAGNOSTICS......................................................4 - 16 PUMP SERVO CONTROL.............................................................................4 - 17 VIBRATION SYSTEM....................................................................................4 - 19 VIBRATION FREQUENCY ............................................................................4 - 21 VIBRATION AMPLITUDE ..............................................................................4 - 23 VIBRATORY SYSTEM DIAGNOSTICS.........................................................4 - 24 STEERING SYSTEM.....................................................................................4 - 25 PARKING BRAKE SYSTEM ..........................................................................4 - 28 TOWING YOUR MACHINE ...........................................................................4 - 29 TOWING PROCEDURE...................................................................... 4 - 30 PARKING BRAKE DIAGNOSTICS................................................................4 - 30 HOOD LIFT SYSTEM ....................................................................................4 - 33 HYDRAULIC COMPONENTS........................................................................4 - 36 HYDRAULIC SCHEMATIC ............................................................................4 - 37
  • 5. 3 SECTION FIVE POWER TRAIN DRUM REMOVAL............................................................................................ 5 - 2 DRUM INSTALLATION.................................................................................... 5 - 2 DRUM DRIVE .................................................................................................. 5 - 3 DRUM DRIVE BEARING REMOVAL............................................................... 5 - 5 DRUM DRIVE BEARING INSTALLATION....................................................... 5 - 7 DRUM DRIVE MOTOR REPAIRS ...................................................................5 - 9 DRUM DRIVE GEARBOX................................................................................ 5 - 9 GFT 17 T2/312 2 GEARBOX.........................................................................5 - 11 GFT 36 T3 1042 GEARBOX ..........................................................................5 - 13 SECTION SIX PARKING BRAKE SYSTEM DESCRIPTION................................................................................................. 6 - 2 BRAKE RELEASE AND TOWING...................................................................6 - 3 TOWING PROCEDURE .................................................................................. 6 - 4 SECTION SEVEN VIBRATION SYSTEM VIBRATION SYSTEM......................................................................................7 - 2 VIBRATION FREQUENCY .............................................................................. 7 - 3 VIBRATION AMPLITUDE ................................................................................ 7 - 5 VIBRATORY SYSTEM DIAGNOSTICS........................................................... 7 - 6 LIFTING DEVICE............................................................................................. 7 - 7 DRUM REMOVAL............................................................................................ 7 - 8 DRUM INSTALLATION.................................................................................... 7 - 8 EXCITER BEARING REMOVAL...................................................................... 7 - 9 EXCITER BEARING ASSEMBLY..................................................................7 - 13 DRUM EXCITER SHAFT...............................................................................7 - 14
  • 6. 4 SECTION EIGHT STEERING SYSTEM SPECIAL TOOLS............................................................................................. 8 - 2 ARTICULATION JOINTS................................................................................. 8 - 3 JOINT DISASSEMBLY .................................................................................... 8 - 5 JOINT ASSEMBLY .......................................................................................... 8 - 9 SECTION NINE CHASSIS SECTION TEN ATTACHMENTS ROLL OVER PROTECTION STRUCTURE (ROPS) .....................................10 - 2 ROPS TIGHTENING TORQUES ........................................................ 10 - 2
  • 7. May 2004 1 - 1 SECTION ONE GENERAL INFORMATION
  • 8. 1 - 2 May 2004
  • 9. SM96116 - SECTION ONE GENERAL INFORMATION May 2004 1 - 3 MACHINE DESCRIPTION This book introduces the new Vibromax 6 series single drum rollers. Included within the pag- es of the book are materials covering the Models VM116, VM146, VM166, and VM186. The new rollers all use the Cummins 5.9 liter 6 cylinder en- gine. The engines are turbo- charged with charge air cooling. All of the new engines are tuned to meet the latest EPA emissions standards. A Sauer Sundstrand Series 90 variable displacement, axial piston hydrostatic pump, used for machine propulsion, is mounted to the flywheel end of the engine. It provides oil to a 2 speed drum drive motor and a 2 speed axle drive motor in a parallel path. The drum motor is mounted on the left side of the drum and drives through a planetary gearbox and is isolat- ed from the drum by rubber buffers. The axle drive motor is attached directly to the rear axle which is a no-spin design.
  • 10. SM96116 - SECTION ONE GENERAL INFORMATION 1 - 4 May 2004 The vibration system uses a Sauer Sund- strand Series 90 hydrostatic pump similar to the propulsion pump and mounted directly behind the propulsion pump. The vibratory pump supplies oil to a Series 90 hydrostatic motor mounted at the right side of the drum. The new models operate at frequencies of 1740 or 2160 vibrations per minute on both the smooth drum and pad foot versions. A steering pump, mounted to the rear of the vibration pump, provides the oil needed for steering. The steering pump is also a sec- ond charge pump in the propulsion/vibra- tion circuit. The steering pump draws oil from the reservoir, passes it through the steering control valve, through the inline hy- draulic filter, and into the charge circuit. The charge pump draws oil from the reser- voir, joins the steering oil at the filter, pass- es it through the filter and into the charge circuit. These machines come standard with park- ing brakes at both the front drum and the rear axle. A spring applied-hydraulically re- leased multi disc brake is part of the drum drive motor gearbox. The axle uses a spring applied hydraulically released multiple disc brake at each axle shaft. Pressure testing has been made easier by placing all the test ports at a centrally locat- ed test station under the engine hood on the right side of the machine. The electrical system consists of a 12 volt battery, starter, alternator system, optional lighting and standard instrumentation and back-up alarm. The machines come standard with ROPS and seat belt. An optional ROPS cab is available. Check with your Vibromax dealer for other available options.
  • 11. SM96116 - SECTION ONE GENERAL INFORMATION May 2004 1 - 5 SERIAL NUMBERS 1 Model / Serial Number 2 Front Drum Drive Motor S/N 3 Steering Unit S/N 4 Axle S/N 5 Vibratory Motor S/N 6 Hydraulic Pumps S/N 7 Axle Drive Motor S/N 8 Engine S/N
  • 12. SM96116 - SECTION ONE GENERAL INFORMATION 1 - 6 May 2004 IDENTIFYING MACHINE COMPONENTS 1 Articulation joint 11 Isolation buffer 2 Smooth drum 12 Scraper 3 Lifting and towing eyes 13 Engine exhaust 4 Operator’s platform 14 Fuel tank 5 Battery 15 Cooling system 6 Hydraulic tank 16 Vibration motor 7 Engine 17 Steering cylinder 8 Axle 18 Hydraulic pumps 9 Air filter 19 Axle drive motor 10 Drum drive motor
  • 13. SM96116 - SECTION ONE GENERAL INFORMATION May 2004 1 - 7 FLUID SPECIFICATIONS MACHINE PART CAPACITY USA (metric) SPECIFICATIONS Fuel tank 105 gal (397 ltr) see diesel fuel Engine crankcase VM116, VM146 VM166, VM186 15 qts(14.5 ltr) engine oil API classification API CI-4 multigrade engine oil (see oil chart) Hydraulic system Reservoir only 21.1 gal (80 ltr) 14.5 gal (55 ltr) cold weather HLP 46 DIN 51524/2 hot weather HLP 68 DIN 51524/2 Mobil DTE 25,26 Shell Tellus OL 46,68 Amoco Rykon HD 46,68 Texaco Rando HD 46,68 Vibration system 12.7 qts. (12 ltr) CLP 150 DIN 51517/3 Mobil Gear 629 Shell Omala 150 Texaco Meropa 150 Battery as required Distilled water Grease as required KP3K DIN 51502 Mobil Oil - Mobilux 3 Shell Oil - Alvania 3 Texaco Oil - Starplex 3 Engine coolant 20 qts (19 ltr) 50% ethylene glycol and 50% water Tire ballast see chart Calcium Chloride (77%CaCl2 ) ZF Axle gear 15.8 qts. (15 ltr) SAE 90 API GL-5 gear lubricant alternate SAE85/140 API GL-5 gear lubricant Drum gearbox VM116 VM146 & VM166 VM186 1.4 qts (1.3 l) 3.8 qts (3.6 l) CLP 220 LS 2 DIN 51517/3 Mobilgear 630 Mobilgear SHC 220 Texaco Syngear 220
  • 14. SM96116 - SECTION ONE GENERAL INFORMATION 1 - 8 May 2004 MACHINE SPECIFICATIONS MODEL VM116 in. mm a 118.0 2996 b 89.4 2270 c 65.0 1651 d1 59.8 1520 d2 59.1 1500 d3 55.1 1400 d4 63.0 1600 h 115.6 2935 h1 85.0 2160 k 17.6 447 l 225.3 5722 o 3.3 85 s 1.0 25 w 82.7 2100 e1 41 degrees e2 29 degrees
  • 15. SM96116 - SECTION ONE GENERAL INFORMATION May 2004 1 - 9 ENGINE Make/Model/Type/Displacement - cu. in. (cc) HP, SAE net (kW) @2200 rpm Air Cleaner / Fuel filter Fuel capacity - gal (ltr) Cummins 5.9 150C, 6 cylinder turbo diesel (water cooled), 359 cu.in. (5880cc) with charge air cooler 150 (112) Dual replaceable elements, Spin-on cartridge 105.7 (400) VM116D VM116PD Operating weight max. -lb (kg) 28860 (13000) 29542 (13400) Weight, front-lb (kg) 16094 (7300) 16976 (7700) Weight, rear axle - lb (kg) 12566 (5700) 12566 (5700) Static applied linear drum load lb/in (kg/cm) 195 (34.8) ----------- Articulation/oscillation-degrees 35/15 35/15 Turning radius-inside-in. (m) 142 (3.6) 142 (3.6) Drum shell thickness-in. (mm) 1.0 (25) 1.0 (25) Number of pad feet/height of foot - in. (mm) 132/ 3.9 (100) Contact area of foot-sq. in. (cm) 64 sq.in.(413 sq. cm) Tire size 23.1 - 26 8PR diamond tread 23.1 - 26 8PR tractor tread Travel speed - 1st range mph (km/hr) 0 - 4.8 (0 - 7.7) 0 - 4.8 (0 - 7.7) - 2nd range mph (km/hr) 0 - 7.9 (0 - 12.7) 0 - 7.9 (0 - 12.7) Theoretical gradeability up to - % 60 65 Brakes - front drum disc disc - rear axle disc - input shaft disc - input shaft 1st Stage 2nd Stage 1st Stage 2nd Stage Max compaction depth up to - in. (cm) 39 (100) 31 (80) 39 (100) 31 (80) Frequency - vpm (Hz) 1740 (29) 2160 (36) 1740 (29) 2160 (36) Amplitude - in. (mm) .079 (2.0) .031 (0.8) .079 (2.0) .031 (0.8) Centrifugal force - lbf (kN) 63396 (282) 39117 (174) 68567 (305) 42264 (188) Centrifugal force/drum width - lb/in. (N/cm) 767 (1343) 473 (829) 829 (1452) 511 (895)
  • 16. SM96116 - SECTION ONE GENERAL INFORMATION 1 - 10 May 2004 MODEL VM146 in. mm a 118.0 2996 b 89.4 2270 c 65.0 1651 d1 59.8 1520 d2 59.1 1500 d3 55.1 1400 d4 63.0 1600 h 115.6 2935 h1 85.0 2160 k 17.6 447 l 225.3 5722 o 3.3 85 s 1.4 35 w 82.7 2100 e1 41 degrees e2 29 degrees
  • 17. SM96116 - SECTION ONE GENERAL INFORMATION May 2004 1 - 11 ENGINE Make/Model/Type/Displacement - cu. in. (cc) HP, SAE net (kW) @2200 rpm Air Cleaner / Fuel filter Fuel capacity - gal (ltr) Cummins 5.9 173C, 6 cylinder turbo diesel (water cooled), 359 cu.in. (5880cc) with charge air cooler 173 (129) Dual replaceable elements, Spin-on cartridge 105.7 (400) VM146D VM146PD Operating weight max. -lb (kg) 31306 (14200) 32187 (14600) Weight, front-lb (kg) 15873 (7200) 16775 (7600) Weight, rear axle - lb (kg) 15432 (7000) 15432 (7000) Static applied linear drum load lb/in (kg/cm) 192 (34.3) ----------- Articulation/oscillation-degrees 35/15 35/15 Turning radius-inside-in. (m) 142 (3.6) 142 (3.6) Drum shell thickness-in. (mm) 1.4 (35) 1.4 (35) Number of pad feet/height of foot - in. (mm) 132/ 3.9 (100) Contact area of foot-sq. in. (cm) 64 sq.in.(413 sq. cm) Tire size 23.1 - 26 8PR diamond tread 23.1 - 26 8PR tractor tread Travel speed - 1st range mph (km/hr) 0 - 4.5 (0 - 7.3) 0 - 4.5 (0 - 7.3) - 2nd range mph (km/hr) 0 - 7.1 (0 - 11.4) 0 - 7.1 (0 - 11.4) Theoretical gradeability up to - % 62 65 Brakes - front drum disc disc - rear axle disc - input shaft disc - input shaft 1st Stage 2nd Stage 1st Stage 2nd Stage Max compaction depth up to - in. (cm) 47 (120) 39 (100) 47 (120) 39 (100) Frequency - vpm (Hz) 1740 (29) 2100 (35) 1740 (29) 2100 (35) Amplitude - in. (mm) .071 (1.8) .031 (0.8) .071 (1.8) .031 (0.8) Centrifugal force - lbf (kN) 66768 (297) 43163 (192) 66768 (297) 43163 (192) Centrifugal force/drum width - lb/in. (N/cm) 808 (1414) 522 (914) 808 (1414) 522 (914)
  • 18. Thank you very much for your reading. Please Click Here Then Get More Information.