The document provides instructions for assembling a piston motor used in excavator models 336D2 and 336D2 L. It details 17 steps for installing various components like bearings, seals, springs, and retaining rings. Safety warnings are provided to wear protective equipment when working with spring loaded parts. The assembly process concludes by installing the head and bolts to complete reassembly of the piston motor.
The document provides instructions for assembling and disassembling various components of an excavator, including:
1. Assembling the piston motor by installing various parts like bearings, seals, springs, and retaining rings in 17 steps.
2. Installing the assembled piston motor and fan motor assembly along with attaching bolts and bending locking tabs.
3. Disassembling the hydraulic lockout control by removing retaining rings, levers, springs, and pins over 5 steps.
4. Reassembling the hydraulic lockout control by reversing the disassembly steps over 6 steps.
5. Installing the assembled hydraulic lockout control along with bolts, screws, and attaching
Caterpillar Cat 336D2 L Excavator (Prefix WDC) Service Repair Manual (WDC0000...zatao0179249295
The document provides instructions for assembling and disassembling components of a piston motor (hydraulic fan) and hydraulic lockout control on excavator models 336D2 and 336D2 L. It consists of detailed step-by-step procedures with accompanying illustrations, covering tasks like installing bearings and seals, installing retaining rings, and removing panels and bolts. Safety warnings are provided throughout to prevent injury from spring-loaded parts.
Caterpillar Cat 336D2 L Excavator (Prefix WDC) Service Repair Manual (WDC0000...luanxianshi27
The document provides instructions for assembling and installing a hydraulic lockout control on excavator models 336D2 and 336D2 L. It describes 17 steps to assemble a piston motor, including installing various parts like bearings, seals, springs, and retaining rings. It then explains installing the assembled piston motor and attaching a fan motor assembly. Finally, it outlines installing the hydraulic lockout control unit with bolts, screws, and a cable strap.
The document provides instructions for assembling and disassembling components of a piston motor (hydraulic fan) and hydraulic lockout control on excavator models 336D2 and 336D2 L. It consists of detailed step-by-step procedures with accompanying illustrations, covering tasks like installing bearings and seals, installing retaining rings, and removing panels and bolts. Safety warnings are provided throughout to prevent injury from spring-loaded parts.
The document provides instructions for assembling and installing a hydraulic lockout control on excavator models 336D2 and 336D2 L. It describes 17 steps to assemble a piston motor, including installing various parts like bearings, seals, springs, and retaining rings. It then details installing the assembled piston motor and attaching a fan motor assembly. Finally, it explains how to install the hydraulic lockout control unit with bolts and screws, and attaching a switch and cable strap.
Caterpillar Cat 336D2 L Excavator (Prefix WDC) Service Repair Manual (WDC0000...cnp692569
The document provides instructions for assembling and disassembling components of a piston motor (hydraulic fan) and hydraulic lockout control on excavator models 336D2 and 336D2 L. It describes 17 steps for assembling the piston motor, including installing bearings, seals, springs, and retaining rings. It also describes removing and disassembling the hydraulic lockout control into individual parts and reassembling it. Safety precautions are provided for parts under spring tension.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...ufjksemd8ujd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and safety precautions and then outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, barrel assembly, and piston assemblies. Detailed illustrations are provided to identify the specific components and guide the disassembly process.
The document provides instructions for assembling and disassembling various components of an excavator, including:
1. Assembling the piston motor by installing various parts like bearings, seals, springs, and retaining rings in 17 steps.
2. Installing the assembled piston motor and fan motor assembly along with attaching bolts and bending locking tabs.
3. Disassembling the hydraulic lockout control by removing retaining rings, levers, springs, and pins over 5 steps.
4. Reassembling the hydraulic lockout control by reversing the disassembly steps over 6 steps.
5. Installing the assembled hydraulic lockout control along with bolts, screws, and attaching
Caterpillar Cat 336D2 L Excavator (Prefix WDC) Service Repair Manual (WDC0000...zatao0179249295
The document provides instructions for assembling and disassembling components of a piston motor (hydraulic fan) and hydraulic lockout control on excavator models 336D2 and 336D2 L. It consists of detailed step-by-step procedures with accompanying illustrations, covering tasks like installing bearings and seals, installing retaining rings, and removing panels and bolts. Safety warnings are provided throughout to prevent injury from spring-loaded parts.
Caterpillar Cat 336D2 L Excavator (Prefix WDC) Service Repair Manual (WDC0000...luanxianshi27
The document provides instructions for assembling and installing a hydraulic lockout control on excavator models 336D2 and 336D2 L. It describes 17 steps to assemble a piston motor, including installing various parts like bearings, seals, springs, and retaining rings. It then explains installing the assembled piston motor and attaching a fan motor assembly. Finally, it outlines installing the hydraulic lockout control unit with bolts, screws, and a cable strap.
The document provides instructions for assembling and disassembling components of a piston motor (hydraulic fan) and hydraulic lockout control on excavator models 336D2 and 336D2 L. It consists of detailed step-by-step procedures with accompanying illustrations, covering tasks like installing bearings and seals, installing retaining rings, and removing panels and bolts. Safety warnings are provided throughout to prevent injury from spring-loaded parts.
The document provides instructions for assembling and installing a hydraulic lockout control on excavator models 336D2 and 336D2 L. It describes 17 steps to assemble a piston motor, including installing various parts like bearings, seals, springs, and retaining rings. It then details installing the assembled piston motor and attaching a fan motor assembly. Finally, it explains how to install the hydraulic lockout control unit with bolts and screws, and attaching a switch and cable strap.
Caterpillar Cat 336D2 L Excavator (Prefix WDC) Service Repair Manual (WDC0000...cnp692569
The document provides instructions for assembling and disassembling components of a piston motor (hydraulic fan) and hydraulic lockout control on excavator models 336D2 and 336D2 L. It describes 17 steps for assembling the piston motor, including installing bearings, seals, springs, and retaining rings. It also describes removing and disassembling the hydraulic lockout control into individual parts and reassembling it. Safety precautions are provided for parts under spring tension.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...ufjksemd8ujd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and safety precautions and then outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, barrel assembly, and piston assemblies. Detailed illustrations are provided to identify the specific components and guide the disassembly process.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires draining fluids, removing mounting bolts and seals, and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and sockets, which may require removing a wear sleeve.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes in the seal.
- Installing a new crankshaft front seal using a installer tool and applying oil to the seal and crankshaft pulley.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding alignment marks, spring pressure hazards and orientation of parts.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety notices are included throughout to warn of potential injuries from parts or released pressures.
Caterpillar Cat 312D2 L Excavator (Prefix KLE) Service Repair Manual (KLE0000...ufjksemd8ujd
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and noting part orientations for reassembly. Safety notices warn of risks such as fluid pressure, heavy component weights, and released spring forces.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump in position using timing pins. Components like the idler gears, camshaft gear, and housing bearing are then removed. Installation follows the reverse order, with lubrication of gears and checking of timing, backlash, and end play measurements upon completion. Tools and torque specifications are provided.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...ufjksemd8ujd
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to clearly show how to disassemble the various systems.
Caterpillar Cat 312D2 L Excavator (Prefix WHJ) Service Repair Manual (WHJ0000...ufjksemd8ujd
The document provides instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
- Installing the flywheel, which involves heating the ring gear, positioning the flywheel with guide bolts, and tightening bolts to specification.
- Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced as a unit.
- Installing a crankshaft rear seal housing assembly using alignment tools and tightening setscrews in a specific order.
- Removing and installing a crankshaft wear sleeve using pullers and installation sleeves to reclaim worn seal surfaces.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...ufjksemd8ujd
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and outlines 16 steps for disassembling the components. Safety notices are included to warn of potential injuries from parts under spring pressure, hydraulic oil pressure, and hot oil. The components are to be marked for proper reassembly.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054C engine. The removal procedure involves taking out setscrews and the housing assembly. For installation, the new seal assembly is pushed onto the crankshaft flange with a plastic sleeve for protection. Setscrews are then tightened to secure the housing assembly to the cylinder block. Proper cleaning, alignment with tools, and torque specifications are emphasized to complete the process.
This document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including:
- Removing and installing the flywheel housing, which requires lifting devices and bolts.
- Removing and installing the crankshaft rear seal, using a slide hammer, distorter, and installer tool.
- Removing and installing the crankshaft pulley, using a combination puller and socket tools. Heating may be required to install wear sleeves.
- Guidelines are provided for cleaning parts and applying retaining compounds during installation. Torque specifications and required tools are listed for each procedure.
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal for leaks.
2. Heat the ring gear to 250°C and quickly install it on the flywheel, ensuring correct orientation.
3. Install guide bolts and lifting brackets to position the flywheel, then install and tighten the bolts to the specified torque.
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by aligning it with the crankshaft using an installation sleeve, then tightening setscrews in a specific order to the specified torque and removing
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires draining fluids, removing mounting bolts and seals, and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and sockets, which may require removing a wear sleeve.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes in the seal.
- Installing a new crankshaft front seal using a installer tool and applying oil to the seal and crankshaft pulley.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding alignment marks, spring pressure hazards and orientation of parts.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety notices are included throughout to warn of potential injuries from parts or released pressures.
Caterpillar Cat 312D2 L Excavator (Prefix KLE) Service Repair Manual (KLE0000...ufjksemd8ujd
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and noting part orientations for reassembly. Safety notices warn of risks such as fluid pressure, heavy component weights, and released spring forces.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump in position using timing pins. Components like the idler gears, camshaft gear, and housing bearing are then removed. Installation follows the reverse order, with lubrication of gears and checking of timing, backlash, and end play measurements upon completion. Tools and torque specifications are provided.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...ufjksemd8ujd
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to clearly show how to disassemble the various systems.
Caterpillar Cat 312D2 L Excavator (Prefix WHJ) Service Repair Manual (WHJ0000...ufjksemd8ujd
The document provides instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
- Installing the flywheel, which involves heating the ring gear, positioning the flywheel with guide bolts, and tightening bolts to specification.
- Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced as a unit.
- Installing a crankshaft rear seal housing assembly using alignment tools and tightening setscrews in a specific order.
- Removing and installing a crankshaft wear sleeve using pullers and installation sleeves to reclaim worn seal surfaces.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...ufjksemd8ujd
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and outlines 16 steps for disassembling the components. Safety notices are included to warn of potential injuries from parts under spring pressure, hydraulic oil pressure, and hot oil. The components are to be marked for proper reassembly.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054C engine. The removal procedure involves taking out setscrews and the housing assembly. For installation, the new seal assembly is pushed onto the crankshaft flange with a plastic sleeve for protection. Setscrews are then tightened to secure the housing assembly to the cylinder block. Proper cleaning, alignment with tools, and torque specifications are emphasized to complete the process.
This document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including:
- Removing and installing the flywheel housing, which requires lifting devices and bolts.
- Removing and installing the crankshaft rear seal, using a slide hammer, distorter, and installer tool.
- Removing and installing the crankshaft pulley, using a combination puller and socket tools. Heating may be required to install wear sleeves.
- Guidelines are provided for cleaning parts and applying retaining compounds during installation. Torque specifications and required tools are listed for each procedure.
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal for leaks.
2. Heat the ring gear to 250°C and quickly install it on the flywheel, ensuring correct orientation.
3. Install guide bolts and lifting brackets to position the flywheel, then install and tighten the bolts to the specified torque.
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by aligning it with the crankshaft using an installation sleeve, then tightening setscrews in a specific order to the specified torque and removing
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR WDC
Configuration: 336D2 & 336D2 L Excavators WDC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02415273
Piston Motor (Hydraulic Fan) - Assemble
SMCS - 1386-016-QP; 5058-016-FM; 5058-016-HFN
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 1P-1861 Retaining Ring Pliers 1
C 1P-0510 Driver Gp 1
Illustration 1 g01207288
1. Install bearing cup (29).
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3. Illustration 2 g01207286
2. Install lip seal (28).
3. Use Tooling (C) in order to install retaining ring (27).
Illustration 3 g01207624
4. Raise the temperature of bearing cone (26).
5. Install bearing cone (26) onto shaft (25).
Illustration 4 g01207285
6. Install shaft (25) and swashplate (24).
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4. Illustration 5 g01207283
Illustration 6 g01207284
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
7. Install shim (21), spring (22), and shim (23).
8. Use Tooling (C) and Tooling (B) in order to install retaining ring (19).
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5. Illustration 7 g01207282
9. Install pins (18).
Illustration 8 g01207281
10. Install bearing (17).
11. Install pistons (15) and retainer (16).
Illustration 9 g01207280
12. Install rotating group (14) and shim (13).
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6. Illustration 10 g01207279
13. Install bearing cone (12).
Illustration 11 g01207278
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
14. Install O-ring seal (11), poppet (10), spring (9), poppet (8), sleeve (7), and plug (6).
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7. Illustration 12 g01207276
15. Lower the temperature of bearing cup (5).
16. Install bearing cup (5), port plate (4), and O-ring seal (3).
Illustration 13 g01207275
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
17. Install head (2) and bolts (1).
End By:
a. Install the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic
Fan) - Install".
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR WDC
Configuration: 336D2 & 336D2 L Excavators WDC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02415453
Piston Motor (Hydraulic Fan) - Install
SMCS - 1386-012-QP; 5058-012-FM
installation Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01207418
1. Use a suitable lifting device to install piston motor (5). The weight of piston motor (5) is
approximately 23 kg (50 lb).
2. Install bolts (6).
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9. Illustration 2 g01207416
3. Use a suitable lifting device to reposition fan motor assembly (4), as shown. The weight of
fan motor assembly (4) is approximately 68 kg (150 lb).
Illustration 3 g01207415
4. Install hub (3) and bolts (2).
5. Bend locking tabs (1) over bolts (2).
End By:
a. Install the fan. Refer to Disassembly and Assembly, "Fan - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 10 23:59:03 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR WDC
Configuration: 336D2 & 336D2 L Excavators WDC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02554917
Hydraulic Lockout Control - Remove
SMCS - 5001-011-LK
Removal Procedure
Illustration 1 g01187398
1. Remove screws (2) and panel (1).
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11. Illustration 2 g01278781
2. Remove screws (6). Cut cable strap (8) and place switch (7) aside.
3. Remove bolt (4), bolt (5), and hydraulic lockout control (3).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 10 23:59:59 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR WDC
Configuration: 336D2 & 336D2 L Excavators WDC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02378526
Hydraulic Lockout Control - Disassemble
SMCS - 5001-015-LK
Disassembly Procedure
Start By:
a. Remove the hydraulic lockout control. Refer to Disassembly and Assembly, "Hydraulic
Lockout Control - Remove".
Illustration 1 g01187382
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
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13. Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove retaining rings (1) and lever assembly (2).
2. Remove retaining ring (4), lever assembly (5), and spring (3).
Illustration 2 g01187383
3. Pull back cover (8) in order to remove pin (7) from pipe assembly (6).
Illustration 3 g01187385
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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14. 4. Remove pin (10) from pin (9).
5. Remove spring (11) from cover (12).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Aug 11 00:00:55 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR WDC
Configuration: 336D2 & 336D2 L Excavators WDC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02378527
Hydraulic Lockout Control - Assemble
SMCS - 5001-016-LK
Assembly Procedure
Illustration 1 g01187385
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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16. 1. Install spring (11) to cover (12).
2. Install pin (10) to pin (9).
Illustration 2 g01187383
3. Install pin (7) to pipe assembly (6).
4. Slide cover (8) over pipe assembly (6).
Illustration 3 g01187382
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Install spring (3), lever assembly (5), and retaining ring (4).
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17. 6. Install lever assembly (2) and retaining rings (1).
End By:
a. Install the hydraulic lockout control. Refer to Disassembly and Assembly, "Hydraulic
Lockout Control - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Aug 11 00:01:51 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR WDC
Configuration: 336D2 & 336D2 L Excavators WDC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i07426591
Hydraulic Lockout Control - Install
SMCS - 5001-012-LK
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite 243 -
Illustration 1 g01278781
1. Install hydraulic lockout control (3), bolt (4), and bolt (5).
2. Apply Tooling (A) to the threads of screws (6). Position switch assembly (7) and install
screws (6). Tighten screws (6) to a torque of 0.7 ± 0.1 N·m (6.2 ± 0.9 lb in). Attach cable
strap (8).
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19. Illustration 2 g01187398
3. Install panel (1) and screws (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Aug 11 00:02:47 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 EXCAVATOR WDC
Configuration: 336D2 & 336D2 L Excavators WDC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02417256
Operator Console - Remove and Install
SMCS - 5258-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
Start By:
a. Remove the seat. Refer to Disassembly and Assembly, "Seat - Remove".
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
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21. Illustration 1 g01208165
1. Remove plates (1) and (2).
Illustration 2 g01196137
2. Attach Tooling (A) and an air supply to the hydraulic oil tank. Apply 345 ± 70 kPa
(50 ± 10 psi) to Tooling (A).
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23. 6. Disconnect harness assemblies (6).
Illustration 7 g01208204
7. Remove plate (8). Move floor mat (7) toward the front of the cab.
Illustration 8 g01208208
8. Remove bolts (9) from each side of the operator console. Pull hose assemblies (3) and (4)
through the floor of the cab. Hose assemblies (3) and (4) were removed in Steps 3 and 4.
Pull harness assemblies (5) and (6) through the floor of the cab. Harness assemblies (5) and
(6) were removed in Steps 5 and 6.
Note: If the machine is equipped with a radio, the antenna will need to be disconnected.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 9 g01208250
9. Disconnect harness assembly (10).
Illustration 10 g01208252
10. Remove bolts (11) and operator console (12).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
Illustration 11 g01208252
1. Install operator console (12) and bolts (11).
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26. Illustration 12 g01208250
2. Connect harness assembly (10).
Illustration 13 g01208208
3. Insert hose assemblies (3) and (4) through the hole in the cab floor. Insert harness
assemblies (5) and (6) through the holes in the cab floor. Hose assemblies (3) and (4) and
harness assemblies (5) and (6) will be connected in the following steps. Install bolts (9)
from each side of the operator console.
Note: If the machine is equipped with a radio, the antenna will need to be connected.
Illustration 14 g01208204
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27. 4. Move floor mat (7) toward the rear of the cab. Install plate (8).
Illustration 15 g01208202
5. Connect harness assemblies (6).
Illustration 16 g01208198
6. Connect harness assemblies (5).
Illustration 17 g01208191
7. Connect hose assemblies (4).
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