This service manual provides information on servicing the engine for TD5.65, TD5.75, TD5.85, TD5.95, TD5.105 and TD5.115 tractors. It includes technical specifications, torque specifications, lists of required special tools, and exploded views of engine components. The manual covers the engine and crankcase, valve drive and gears, crankshaft and flywheel, fuel injection system, engine cooling system, and fan and drive.

1. SERVICE MANUAL
TD5.65 /TD5.75 /TD5.85
TD5.95 /TD5.105 /TD5.115
Tractor
Part number 47445474
English
August 2013
Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.
SERVICE
MANUAL
TD5.65
TD5.75
TD5.85
TD5.95
TD5.105
TD5.115
Tractor
1/2
Part number 47445474

2. SERVICE MANUAL
TD5.105 , TD5.115 , TD5.65 , TD5.75 , TD5.85 , TD5.95
47445474 30/08/2013
EN

3. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.106] Valve drive and gears .............................................................. 10.2
[10.103] Crankshaft and flywheel............................................................ 10.3
[10.218] Fuel injection system............................................................... 10.4
[10.400] Engine cooling system ............................................................. 10.5
[10.414] Fan and drive ...................................................................... 10.6
Clutch ....................................................................................... 18
[18.104] Clutch hydraulic release control.................................................... 18.1
[18.110] Clutch and components ............................................................ 18.2
Transmission.............................................................................. 21
[21.114] Mechanical transmission ........................................................... 21.1
[21.140] Mechanical transmission internal components..................................... 21.2
[21.112] Power shuttle transmission......................................................... 21.3
[21.120] Gearbox ............................................................................ 21.4
[21.154] Power shuttle transmission internal components .................................. 21.5
[21.160] Creeper ............................................................................ 21.6
[21.162] Reverser ........................................................................... 21.7
Four-Wheel Drive (4WD) system .................................................. 23
[23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.1
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
Rear axle system........................................................................ 27
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4. [27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.124] Final drive hub, steering knuckles, and shafts ..................................... 27.3
Power Take-Off (PTO)................................................................. 31
[31.101] Rear mechanical control ........................................................... 31.1
Brakes and controls .................................................................... 33
[33.AAA] Brakes and controls generic sub-group ........................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
[33.110] Parking brake or parking lock ...................................................... 33.3
[33.220] Trailer brake hydraulic control...................................................... 33.4
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.350] Safety and main relief valves ...................................................... 35.2
[35.525] Auxiliary hydraulic valves and lines ................................................ 35.3
Steering..................................................................................... 41
[41.200] Hydraulic control components...................................................... 41.1
[41.206] Pump ............................................................................... 41.2
[41.216] Cylinders ........................................................................... 41.3
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.201] Engine starting system ............................................................. 55.3
[55.301] Alternator........................................................................... 55.4
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5. [55.302] Battery.............................................................................. 55.5
[55.512] Cab controls........................................................................ 55.6
[55.518] Wiper and washer system.......................................................... 55.7
[55.408] Warning indicators, alarms, and instruments ...................................... 55.8
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.151] Cab interior......................................................................... 90.2
[90.154] Cab doors and hatches ............................................................ 90.3
[90.105] Machine shields and guards ....................................................... 90.4
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6. INTRODUCTION
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7. Contents
INTRODUCTION
Note to the Owner .............................................................................. 3
Safety rules ..................................................................................... 5
Safety rules ..................................................................................... 8
Consumables ................................................................................... 9
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8. INTRODUCTION
Note to the Owner
General instructions
Important notice
All maintenance and repair operations described in this manual should be carried out exclusively by the NEW HOL-
LAND authorised workshops. All instructions detailed should be carefully observed and special equipment indicated
should be used if necessary.
Everyone who carries out service operations described without carefully observing these prescriptions will be directly
responsible of deriving damages.
Shimming
At each adjustment, select adjusting shims, measure them individually using a micrometer and then sum up recorded
values. Do not rely on measuring the whole shimming set, which may be incorrect, or on rated value indicated for
each shim.
Rotating shaft seals
To correctly install rotating shaft seals, observe the following instructions:
• Let the seal soak into the same oil as it will seal for at least half an hour before mounting.
• Thoroughly clean the shaft and ensure that the shaft working surface is not damaged.
• Place the sealing lip towards the fluid. In case of a hydrodynamic lip, consider the shaft rotation direction and orient
grooves in order that they deviate the fluid towards the inner side of the seal.
• Coat the sealing lip with a thin layer of lubricant (oil rather than grease) and fill with grease the gap between the
sealing lip and the dust lip of double lip seals.
• Insert the seal into its seat and press it down using a flat punch. Do no tap the seal with a hammer or a drift.
• Take care to insert the seal perpendicularly to its seat while you are pressing it. Once the seal is settled, ensure
that it contacts the thrust element if required.
• To prevent damaging the sealing lip against the shaft, place a suitable protection during installation.
O-rings
Lubricate the O-rings before inserting them into their seats. This will prevent the O-rings from rolling over and twine
during mounting which will jeopardise sealing.
Sealers
Apply one of the following sealers: RTV SILMATE, RHODORSIL CAF 1, or LOCTITE PLASTIC GASKET over the
mating surfaces marked with an X.
Before applying the sealer, prepare the surface as follows:
• Remove possible scales using a metal brush.
• Thoroughly degrease the surfaces using one of the following cleaning agent: trichlorethylene, petrol or a water and
soda solution.
Bearings
It is advisable to heat the bearings to 80 - 90 °C (176 - 194 °F) before mounting them on their shafts and cool them
down before inserting them into their seats with external tapping.
Roll pins
When fitting straight roll pins, ensure that the pin notch is oriented in the direction of the effort to stress the pin. Coil
roll pins can be installed in any position.
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9. INTRODUCTION
Notes for spare parts
Use exclusively genuine NEW HOLLAND spare parts.
Only genuine parts guarantee same quality, life, safety as original components as they are the same as mounted in
production.
Only the NEW HOLLAND genuine spare parts can offer this guarantee.
All spare parts orders should be complete with the following data:
• Tractor model (commercial name) and frame number.
• Engine type and number.
• Part number of the ordered part, which can be found on the “Microfiches” or the “Spare parts catalogue”, which is
the base for order processing.
Notes for equipment
Equipment which NEW HOLLAND proposes and shows in this manual are as follows:
• Studied and designed expressly for use on NEW HOLLAND tractors.
• Necessary to make a reliable repair.
• Accurately built and strictly tested to offer efficient and long-lasting working means.
We also remind the repair personnel that having these equipment means:
• Work in optimal technical conditions.
• Obtain best results.
• Save time and effort.
• Work more safely.
Notices
Wear limits indicated for some details should be intended as advised, but not binding values. The words “front”, “rear”,
“right hand”, and “left hand” referred to the different parts should be intended as seen from the operator’s seat oriented
to the normal sense of movement of the tractor.
How to move the tractor with the battery removed
Cables from the external power supply should be connected exclusively to the respective terminals of the tractor
positive and negative cables using pliers in good condition which allow proper and steady contact.
Disconnect all services (lights, wind-shield wipers, etc.) before starting the tractor
If it is necessary to check the tractor electrical system, check it only with the power supply connected. At check end,
disconnect all services and switch the power supply Off before disconnecting the cables.
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10. INTRODUCTION
Safety rules
Pay attention to this symbol
This warning symbol points out important messages involving personal safety. Carefully read the safety
rules contained herein and follow advised precautions to avoid potential hazards and safeguard your
safety and personal integrity. In this manual you will find this symbol together with the following key-
words:
WARNING – It gives warning about improper repair operations and deriving potential consequences af-
fecting the service technician’s personal safety.
DANGER – It gives specific warning about potential dangers for personal safety of the operator or other
persons directly or indirectly involved.
To prevent accidents
Most accidents and personal injuries taking place in workshops are due from non-observance of some simple and
essential prudential rule and safety precautions. For this reason, IN MOST CASES THEY CAN BE AVOIDED. It
suffices to foresee possible causes and act consequently with necessary caution and care.
The possibility that an accident might occur with any type of machines should not be disregarded, no matter how well
the machine in question was designed and built.
A wise and careful service technician is the best precautions against accidents.
Careful observance of this only basic precaution would be enough to avoid many severe accidents.
DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running.
Safety rules
Generalities
• Carefully follow specified repair and maintenance procedures.
• Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open
jackets or shirts with open zips which could get hold into moving parts. We advise to use approved safety clothing
such as anti-slipping footwear, gloves, safety goggles, helmets, etc.
• Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified
operators to assist in the operation to be carried out.
• Never operate the machine or use attachments from a place other than sitting at the operator’s seat.
• Never carry out any operation on the machine when the engine is running, except when specifically indicated.
• Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves,
etc.
• All repair and maintenance operations should be carried out with the greatest care and attention.
• Service stairs and platforms used in a workshop or in the field should be built in compliance with the safety rules in
force.
• Disconnect the batteries and label all controls to warn that the tractor is being serviced. Block the machine and all
equipment which should be raised.
• Never check or fill fuel tanks and accumulator batteries, nor use starting liquid if you are smoking or near open
flames as such fluids are flammable.
• Brakes are inoperative when they are manually released for maintenance purposes. In such cases, the machine
should be kept constantly under control using blocks or similar devices.
• The fuel filling gun should remain always in contact with the filler neck. Maintain this contact until the fuel stops
flowing into the tank to avoid possible sparks due to static electricity buildup.
• Use exclusively specified towing points for towing the tractor. Connect parts carefully. Ensure that foreseen pins
and/or locks are steadily fixed before applying traction. Do not stop near towing bars, cables or chains working
under load.
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11. SERVICE MANUAL
Engine
TD5.105 , TD5.115 , TD5.65 , TD5.75 , TD5.85 , TD5.95
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12. Contents
Engine - 10
[10.001] Engine and crankcase ............................................................... 10.1
[10.106] Valve drive and gears ................................................................ 10.2
[10.103] Crankshaft and flywheel.............................................................. 10.3
[10.218] Fuel injection system................................................................. 10.4
[10.400] Engine cooling system ............................................................... 10.5
[10.414] Fan and drive ........................................................................ 10.6
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13. Engine - 10
Engine and crankcase - 001
TD5.105 , TD5.115 , TD5.65 , TD5.75 , TD5.85 , TD5.95
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14. Contents
Engine - 10
Engine and crankcase - 001
TECHNICAL DATA
Engine
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TD5.
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TD5.
Special tools (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TD5.
Special tools (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TD5.
General specification (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TD5.
Torque (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Special tools (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FUNCTIONAL DATA
Engine
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TD5.95, TD5.105, TD5.115
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TD5.95, TD5.105, TD5.115
Overview (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TD5.65, TD5.75
SERVICE
Engine
Remove (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TD5.
Install (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
TD5.
Disassemble (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
TD5.
Assemble (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
TD5.
Check (NEF Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
TD5.
Remove (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
TD5.
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15. Install (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
TD5.
Remove (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
TD5.
Install (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
TD5.
Remove (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
TD5.
Install (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
TD5.
Check (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Compression test (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
TD5.
DIAGNOSTIC
Engine
Troubleshooting – (NEF indicator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
TD5.
Troubleshooting (F5 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
TD5.
Troubleshooting (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
TD5.
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16. Engine - Engine and crankcase
Engine - General specification
TD5.
Table 1
General specification 4 Cylinders
Engine, technical type:
TD5.95 model - type F4CE9487N*J (BOSCH pump)
TD5.105 model - type F4CE9484L*J (BOSCH pump)
TD5.115 model - type F4CE9484C*J (BOSCH pump)
Cycle Diesel, 4-stroke
Fuel injection Direct
Number of cylinders in line 4
Piston diameter:
Model TD5.95, TD5.105, TD5.115 104 mm (4.0945 in)
Piston stroke 132 mm (5.1969 in)
Total displacement:
Model TD5.95, TD5.105, TD5.115 4485 cm³ (273.69 in³)
Compression ratio for models TD5.95, TD5.105, TD5.115 17.5:1
Maximum power:
Model TD5.95 - type F4CE9487N*J 70 kW (95 Hp)
Model TD5.105 - type F4CE9484L*J 78 kW (106 Hp)
Model TD5.115 - type F4CE9484C*J 83 kW (113 Hp)
Maximum torque: : TD5.95 - type F4CE9487N*J 390 N·m (3452 lb in)
Maximum torque: TD5.105 - type F4CE9484L*J 425 N·m (3762 lb in)
Maximum torque: TD5.115 - type F4CE9484C*J 450 N·m (3983 lb in)
Maximum torque speed 1300 RPM
Number of main bearings 5
Sump Structural, cast iron
Lubrication Forced, with lobe pump
Pump drive Camshaft
Engine speed/oil pump speed ratio 1:1
Oil cleaning
Mesh filter on oil intake and filtering cartridge
on delivery line
Normal oil pressure with motor warmed-up
At slow idling speed 1.2 bar (17.4 psi)
At fast idling speed 3.8 bar (55.1 psi)
Cooling system Coolant circulation
Radiator on models TD5.95, TD5.105, TD5.115 4 lines of vertical pipes with copper fins
Fan, attached to the pulley Intake, in plastic with 10 blades
Coolant pump Centrifugal vane-type
Engine speed/coolant pump speed ratio 1:1.977
Coolant thermometer Coloured scale divided into 3 sections
Temperature ranges corresponding to each section:
Initial blue section 40 - 60 °C (104 - 140 °F)
Middle green section (normal working conditions) 60 - 110 °C (140 - 230 °F)
Final red section 110 - 120 °C (230 - 248 °F)
Temperature control Via thermostat valve
Initial opening 81 - 85 °C (178 - 185 °F)
Timing system Overhead valves operated by tappets, rods
and rocker arms via the camshaft located in
the engine block; the camshaft is driven by
the crankshaft using straight-tooth gears
Intake:
Start: before T.D.C. 10°± 30’
End: after B.D.C. 10°± 30’
Exhaust:
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17. Engine - Engine and crankcase
General specification 4 Cylinders
Start: before B.D.C. 64°
End: after B.D.C. 26°
Valve-rocker arm clearance (with engine cold)
Intake 0.20 - 0.30 mm (0.0079 - 0.0118 in)
Exhaust 0.45 - 0.55 mm (0.0177 - 0.0217 in)
For further timing system technical data see 8
Fuel system
Air cleaning
Dual cartridge dry air filter, with clogged
filter indicator with centrifugal pre-filter and
automatic dust ejector
Fuel pump With double diaphragm
Fuel filtering
Through wire filter in fuel supply pump, and
replaceable cartridge on delivery line to
injection pump
Minimum fuel flow rate with pump shaft rotating at 1800 RPM 127.6 l/hour (34 US gal/hour)
Cam operated Engine timing
BOSCH injection pump Rotating distributor type
All-speed governor, incorporated in pump:
BOSCH Centrifugal counterweights
Automatic advance regulator, incorporated in pump:
BOSCH Hydraulic
For further fuel system technical data:
Fixed advance (pump setting for start of delivery before TDC) -
Pressure setting - Injection order, and other information regarding
the BOSCH pump
Refer to the data for the relevant engine type
in the table 1
Table 2
Turbo charger:
For versions F4CE9487N*J:
Type HOLSET HX25W TB11H/A085BXL
For versions F4CE9484L*J:
Type HOLSET HX25W TB11K/A11CXL
For versions F4CE9484L*J:
Type HOLSET HX25W TB11K/A11CXL
Injection pump Rotating distributor with speed governor and
advance regulator incorporated
BOSCH pump:
TD5.95 model - type F4CE9487N*J VE 4/12 F1250 L2023 (S/N 504218827)
TD5.105 model - type F4CE9484L*J E 4/12 F
TD5.115 model - type F4CE9484C*J E 4/12 F
Direction of rotation Anticlockwise
Injection order 1-3-4-2 (For all models)
Table 3
TD5.95 TD5.105 TD5.115
BOSCH - type injectors:
F4CE9487N*J
504254390 DSLA
145 P 1441
- -
F4CE9484L*J -
504254390 DSLA
145 P 1441
-
F4CE9484C*J - -
504254390 DSLA
145 P 1441
Number of nozzle holes 7 7 7
Nozzle hole diameter mm:
F4CE9487N*J 0 192 - -
F4CE9484L*J - 0 192 -
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18. Engine - Engine and crankcase
Engine - Overview
TD5.95, TD5.105, TD5.115
View of TD5.95 tractor engines of 70 kW (95 Hp), TD5.105 of 78 kW (106 Hp) and TD5.115
tractor engines of 83 kW (113 Hp)
ANIL12TR00052GA 1
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19. Engine - Engine and crankcase
Lubrication diagram for engines model. TD5.95, TD5.105 and TD5.115
ANIL12TR00053GA 2
Oil path under pressure
Oil return path under gravity
Forced-circulation lubrication is accomplished by the following components:
• Oil pump, housed at the front of the crankcase, driven by the grooved bushing keyed onto the shank of the crank-
shaft
• Water/oil cooler, housed in the crankcase
• Oil pressure control valve incorporated in the cooler assembly
• By pass valve to cut-off clogged oil filter, incorporated in the cooler assembly
• Cartridge oil filter
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20. Engine - Engine and crankcase
Cooling system diagram
ANIL12TR00054GA 3
The forced circulation, closed-circuit engine cooling system is composed of the following components:
• A lubricating oil cooler
• A centrifugal coolant pump housed at the front of the crankcase
• A thermostat valve governing coolant circulation
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21. Engine - Engine and crankcase
Engine - Exploded view
TD5.95, TD5.105, TD5.115
Details of cylinder head with valve seats fitted in engines model. TD5.95, TD5.105, TD5.115
ANIL12TR00055GB 1
1. Exhaust manifold 4. Fitted valve seats
2. Intake manifold 5. Thermostat valve
3. Air heater 6. Injector
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22. Engine - Engine and crankcase
Additional counterweights
ANIL12TR00056GB 2
1. Retaining bolts 6. Half bearings
2. Support 7. Counter-shaft
3. Retaining bolts 8. Gear
4. Gear 9. Ring
5. Balancing weight 10. O-ring
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23. Engine - Engine and crankcase
Engine - Overview (8000 Engine)
TD5.65, TD5.75
ANIL12TR01252GB 1
Longitudinal section of 3-cylinder TD5. 65 and TD5. 75 Models
1. Rocker shaft pedestal bolts 5. Big-end cap bolts
2. Cylinder head bolts 6. Fan and alternator pulley bolts
3. Flywheel bolts 7. Crankshaft hub bolts
4. Main bearing cap bolts
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24. Engine - Engine and crankcase
ANIL12TR01253GA 2
Cross-section of 3-cylinder TD5. 65 and TD5. 75 Models
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25. Engine - Engine and crankcase
ANIL12TR01254H 3
Lubrication system of normally aspirated 3-cylinder engines
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26. Engine - Engine and crankcase
1. Oil filler cap 5. Dipstick
2. Filter safety valve (opens when oil pressure at filter
inlet exceeds the outlet pressure by 1.5 bar/cm2 –
1.7 bar/cm2 ( 140.355 psi/in2 – 140.355 psi/in2)
6. Pump
3. Filter 7. Oil pressure limiting valve
4. Switch for low engine oil pressure warning (on
dashboard)
8. Screen filter on pick-up pipe
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27. Engine - Engine and crankcase
Engine - Remove (NEF Engine)
TD5.
1. Disconnect the battery negative lead (1).
2. Drain the oil from the transmission-gearbox housing.
3. Drain the cooling system.
ANIL12TR00057AB 1
4. Remove the exhaust pipe, attach lifting chains (2) to
the bonnet (1) and attach the chain to the hoist.
ANIL12TR00058AB 2
5. Disconnect the electrical connection (1) of bonnet.
ANIL12TR00059AB 3
6. Detach the gas struts (1) from the bonnet.
ANIL12TR00060AB 4
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28. Engine - Engine and crankcase
7. Remove the four bonnet hinge bolts (1) and lift the bon-
net clear.
ANIL12TR00061AB 5
8. Remove the two retaining bolts (1) and the guard (2)
on the right-left hand side of the fan.
ANIL12TR00062AB 6
9. Unscrew the nut (1) from the weight retaining pin. Re-
move the weights from the front support.
ANIL12TR00063AB 7
10. Unscrew the front central and rear retaining bolts on
the front axle shaft guard, then remove the guard (1).
ANIL12TR00065AB 8
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29. Engine - Engine and crankcase
11. Remove the circlip (2) and move the front sleeve (1) in
the direction indicated by the arrow until it is released
from the groove on the front axle.
ANIL12TR00066AB 9
12. Remove the circlip (2) and move the rear sleeve (1) in
the direction indicated by the arrow until it is released
from the groove on the drive.
ANIL12TR00067AB 10
13. Remove the propeller shaft central support (1) retain-
ing bolts and extract the shaft together with the sup-
port.
ANIL12TR00068AB 11
14. Remove the retaining bolts (1) of the suction pipe (2)
of the lift pump.
ANIL12TR00069AB 12
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30. Engine - Engine and crankcase
15. Disconnect the delivery and return lines from the hy-
draulic lift pump.
ANIL12TR00070AB 13
16. Detach the cab heating pipes (1) and (2).
ANIL12TR00071AB 14
17. Detach the cab air-conditioning pipes (1) and (2).
ANIL12TR00072AB 15
18. Extract the plastic fasteners (2) and detach the diesel
recovery pipe (3) and delivery pipe (4) to the diesel
pump (1).
ANIL12TR00073AB 16
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31. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.

32. Engine - Engine and crankcase
19. Remove two metal clamps (2) and the rigid pipe of
drawing oil from the transmission housing via lift pump
(1) and power steering pump. Remove the fitting of
the delivery pipe.
ANIL12TR00074AB 17
20. Remove the electrical connection from the brake fluid
reservoir and take the brake fluid reservoir (1) from the
bracket.
ANIL12TR00075AB 18
21. Disconnect the steering oil delivery and return hoses
(1) and (2).
ANIL12TR00076AB 19
22. Disconnect A/C compressor inlet (2) and outlet (1)
hoses.
ANIL12TR00077AB 20
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33. Engine - Engine and crankcase
23. Disconnect the connector (1) of the harness between
engine side and cab side.
ANIL12TR00078AB 21
24. Remove the retaining clips (1) and detach the flexible
cables governing the hand throttle and pedal throttle.
25. Remove the retaining clip (2) and detach the throttle
control tie-rod connected to the injection pump.
ANIL12TR00079AB 22
26. Disconnect the electrical connections from alternator
(1) and starter motor (2).
ANIL12TR00080AB 23
27. Disconnect the electrical connections of dryer filter
sensor (1) and water in fuel sensor (2).
ANIL12TR00081AB 24
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34. Engine - Engine and crankcase
28. Remove the electrical connection (1) and air filter clog-
ging sensor (2).
ANIL12TR00082AB 25
29. Remove the two retaining bolts and the support to-
gether with relays protecting system (1).
ANIL12TR00083AB 26
30. Loosen the corresponding retaining clamps and ex-
tract the pipes (1), (2) and (3).
ANIL12TR00084AB 27
31. Hitch the engine to the hoist with the chains anchour-
ing it to the attachments on the engine.
ANIL12TR00085AB 28
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35. Engine - Engine and crankcase
32. Position a fixed stand under the over drive clutch
housing near the engine attachment flanging and
apply the hand brake.
ANIL12TR00086AB 29
33. Position the movable tool for dismantling tractors
380000569 with the bracket 380000500 and adapter
plate 380000844 under the engine and place a
wooden block in between the points of contact be-
tween the tool and tractor.
ANIL12TR00087AB 30
34. Remove tightening bolts (1) of floor mat fixing bracket
(2) and take the brackets from both sides. Than re-
move floor mat (3).
ANIL12TR00088AB 31
35. Remove four fixing bolts (1) of small cover (2) front
side of the floor. Than remove the cover (2) and re-
lease two top transmission fixing bolts using that gap.
ANIL12TR00089AB 32
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36. Engine - Engine and crankcase
36. Remove the remaining six retaining bolts at the bottom
and side.
ANIL12TR00090AB 33
37. Separate the engine from the transmission with the
tool 380000569.
ANIL12TR00091AB 34
38. Remove the spacer located between the engine and
the transmission.
ANIL12TR00092AB 35
39. Insert the fixed under the balast support and secure
the front wheels with wooden blocks.
ANIL12TR00093AB 36
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