CarbonForce is an innovative grinding wheel core for vitrified cBN wheels. Made up of innovative carbon fibre reinforced polymers, the new wheels are up to 75% lighter in weight than standard diamond grinding wheels, enabling easy operator handling.
Under the leading engineered solutions brand Winter, Saint-Gobain Abrasives has developed DDS Cut and DDS Plus. The new diamond dressing systems are the latest addition to the existing DDS range of rotary dressing tools designed to further enhance CNC dressing of Bonded and Super Abrasive grinding wheels.
The document describes a high precision electroplated grinding wheel called AEON designed for gear shaft groove grinding applications. AEON wheels have a single abrasive layer fixed to the core through electrochemical nickel deposition, providing high grit retention. The core can be re-plated with new abrasive grains multiple times, saving costs. AEON offers improved performance over competitor wheels, with a 50% increase in efficiency, lifetime, and number of re-platings possible. It achieves outstanding tool life, highest accuracy, and perfect profile stability throughout its lifetime within a precision of +/- 5 μm for maximum sized wheels weighing 250 kg.
Under the leading engineered solutions brand Winter, Saint-Gobain Abrasives has developed DDS Cut and DDS Plus. The new diamond dressing systems are the latest addition to the existing DDS range of rotary dressing tools designed to further enhance CNC dressing of Bonded and Super Abrasive grinding wheels.
The document describes a high precision electroplated grinding wheel called AEON designed for gear shaft groove grinding applications. AEON wheels have a single abrasive layer fixed to the core through electrochemical nickel deposition, providing high grit retention. The core can be re-plated with new abrasive grains multiple times, saving costs. AEON offers improved performance over competitor wheels, with a 50% increase in efficiency, lifetime, and number of re-platings possible. It achieves outstanding tool life, highest accuracy, and perfect profile stability throughout its lifetime within a precision of +/- 5 μm for maximum sized wheels weighing 250 kg.
The document describes Winter AEON electroplated grinding wheels designed for high precision gear shaft groove grinding applications. AEON wheels have a single abrasive layer fixed to the core through electrochemical nickel deposition, providing high grit retention. The core can be re-plated with new abrasive grains multiple times, reducing costs. AEON wheels offer a 50% increase in efficiency and lifetime compared to previous solutions. They achieve outstanding tool life, highest accuracy, and perfect profile stability throughout their lifetime.
The document describes Winter AEON electroplated grinding wheels designed for high precision gear shaft groove grinding applications. AEON wheels have a single abrasive layer fixed to the core through electrochemical nickel deposition, providing high grit retention. The core can be re-plated with new abrasive grains multiple times, reducing costs. Testing showed the new AEON wheel specification achieved 56,000 parts, a significant increase over previous Winter and competitor wheel specifications. AEON wheels are customized for each customer and designed to deliver the highest performance through improved wear resistance, tool life, accuracy, and profile stability.
The document describes Winter AEON electroplated grinding wheels designed for high precision gear shaft groove grinding applications. AEON wheels have a single abrasive layer fixed to the core through electrochemical nickel deposition, providing high grit retention. The core can be re-plated with new abrasive grains multiple times, reducing costs. Testing showed AEON wheels achieved 56,000 parts before replacement, a 50% improvement over previous wheels. AEON wheels offer customized solutions optimized for customers' processes, with improvements to efficiency, lifetime, and precision profile stability.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
The document describes Norton's Cyclonic sanding system, which consists of four color-coded sanding steps to efficiently achieve a perfect surface finish. The Cyclonic system uses laser-cut discs and rolls that are flatter for closer sanding and improved dust extraction. The color-coding and included accessories provide a simple solution for consistent sanding results.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
The document describes Norton's Cyclonic sanding system, which consists of four color-coded sanding steps to efficiently achieve a perfect surface finish. The Cyclonic system uses laser-cut discs and rolls that are flatter for closer sanding and improved dust extraction. The color-coding and included accessories provide a simple solution for consistent sanding results.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
The document describes Norton's Cyclonic sanding system, which uses color-coded discs and rolls to simplify the sanding process. The system allows users to achieve a perfect surface finish in just four sanding steps. Norton's Cyclonic technology improves dust extraction by 25% compared to traditional sanding discs, increasing productivity. The laser-cut holes and specialized backing on the discs also provide more consistent sanding results.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
To prepare a clean, quality weld seam, it’s important to have a superior edge, and the correct preparation sequence prevents costly rework. The NorBevel-6 and NorBevel-12 range of machines and accessories are new additions to Norton’s metal fabrication solutions.
Norton has introduced two new bevelling machine ranges, the NorBevel-6 and NorBevel-12, which allow for faster, easier, and more accurate bevelling and rounding of metal compared to traditional methods. The electric and pneumatic NorBevel machines are compact and ergonomic, can bevel metal up to depths of 6mm or 12mm respectively, and include interchangeable heads for different radii and angles. The document provides details on the specifications and features of the various NorBevel machine models.
To prepare a clean, quality weld seam, it’s important to have a superior edge, and the correct preparation sequence prevents costly rework. The NorBevel-6 and NorBevel-12 range of machines and accessories are new additions to Norton’s metal fabrication solutions.
The document describes Winter AEON electroplated grinding wheels designed for high precision gear shaft groove grinding applications. AEON wheels have a single abrasive layer fixed to the core through electrochemical nickel deposition, providing high grit retention. The core can be re-plated with new abrasive grains multiple times, reducing costs. AEON wheels offer a 50% increase in efficiency and lifetime compared to previous solutions. They achieve outstanding tool life, highest accuracy, and perfect profile stability throughout their lifetime.
The document describes Winter AEON electroplated grinding wheels designed for high precision gear shaft groove grinding applications. AEON wheels have a single abrasive layer fixed to the core through electrochemical nickel deposition, providing high grit retention. The core can be re-plated with new abrasive grains multiple times, reducing costs. Testing showed the new AEON wheel specification achieved 56,000 parts, a significant increase over previous Winter and competitor wheel specifications. AEON wheels are customized for each customer and designed to deliver the highest performance through improved wear resistance, tool life, accuracy, and profile stability.
The document describes Winter AEON electroplated grinding wheels designed for high precision gear shaft groove grinding applications. AEON wheels have a single abrasive layer fixed to the core through electrochemical nickel deposition, providing high grit retention. The core can be re-plated with new abrasive grains multiple times, reducing costs. Testing showed AEON wheels achieved 56,000 parts before replacement, a 50% improvement over previous wheels. AEON wheels offer customized solutions optimized for customers' processes, with improvements to efficiency, lifetime, and precision profile stability.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
The document describes Norton's Cyclonic sanding system, which consists of four color-coded sanding steps to efficiently achieve a perfect surface finish. The Cyclonic system uses laser-cut discs and rolls that are flatter for closer sanding and improved dust extraction. The color-coding and included accessories provide a simple solution for consistent sanding results.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
The document describes Norton's Cyclonic sanding system, which consists of four color-coded sanding steps to efficiently achieve a perfect surface finish. The Cyclonic system uses laser-cut discs and rolls that are flatter for closer sanding and improved dust extraction. The color-coding and included accessories provide a simple solution for consistent sanding results.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
The document describes Norton's Cyclonic sanding system, which uses color-coded discs and rolls to simplify the sanding process. The system allows users to achieve a perfect surface finish in just four sanding steps. Norton's Cyclonic technology improves dust extraction by 25% compared to traditional sanding discs, increasing productivity. The laser-cut holes and specialized backing on the discs also provide more consistent sanding results.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
Norton Cyclonic is a new concept with a complete system of products colour coded by application steps for quick and easy selection in a busy body shop.
To prepare a clean, quality weld seam, it’s important to have a superior edge, and the correct preparation sequence prevents costly rework. The NorBevel-6 and NorBevel-12 range of machines and accessories are new additions to Norton’s metal fabrication solutions.
Norton has introduced two new bevelling machine ranges, the NorBevel-6 and NorBevel-12, which allow for faster, easier, and more accurate bevelling and rounding of metal compared to traditional methods. The electric and pneumatic NorBevel machines are compact and ergonomic, can bevel metal up to depths of 6mm or 12mm respectively, and include interchangeable heads for different radii and angles. The document provides details on the specifications and features of the various NorBevel machine models.
To prepare a clean, quality weld seam, it’s important to have a superior edge, and the correct preparation sequence prevents costly rework. The NorBevel-6 and NorBevel-12 range of machines and accessories are new additions to Norton’s metal fabrication solutions.
2. Winter is a registered trademark of Saint-Gobain Abrasives.
Form # 3165
Saint-Gobain Diamantwerkzeuge
GmbH & Co. KG
Schützenwall 13-17
D-22844 Norderstedt,
Germany
Tel: +49 (0) 40 5258-0
Fax: +49 (0) 40 5258-383
www.winter-superabrasives.com
CarbonForce vitrified CBN wheels
Through Winter’s research and development programme comes a new
innovative technology for large dimension grinding wheels - CarbonForce.
CarbonForce is a light weight proprietary carbon fibre reinforced polymer core used in large
diameter vitrified cBN wheels, offering higher strength than steel at a lower weight than aluminium
providing a massive weight reduction of 75% compared to steel-hubbed Superabrasive wheels.
Thanks to the lightweight structure, CarbonForce wheels facilitate easy operator handling and with
their robust, form-holding carbon fibre core, reduce cycle times due to less wheel changeover
facilitating a reduction in production costs. A superior finish is also achieved on component parts
and machine life can be extended due to reduced grinding forces on the machine and work piece.
CarbonForce
Features
• Low density/low weight
• High strength and rigidity
• Low thermal expansion
• Excellent dynamic behaviour/less vibrations
• Re-usable
• Simultaneous machining
Benefits
• Enables large parts to be ground
• Higher wheel speed
• Improves productivity
• Less deformation
• Less geometric errors
• Less tool vibration
• Better tool life
• Better surface finish
• Improved handling
• Less surface damage
• Reduced cost
• Environmentally friendly
• Increases spindle life time
• Faster manufacturing
Applications
• Outer diameter grinding
• Centerless grinding
• Camshaft grinding
• Gear grinding
Markets
• Automotive Manufacturers
• Gearbox Manufacturers
CAM GRINDING
Machine: Schaudt
Component: Cam, base circle diameter 30 mm
Material: hardened steel 100Cr6
Hardness: 62 HRc
Allowance: z = 1,2 mm (Diameter)
Requirements: 2,5 µm ≤ Rz ≤ 4,0 µm
Wheel: 3A1 140-38-8-2S 50
B126 SGC FT1 V40
Parameters: Wheel speed: vc
= 70 m/s
Tangential feed rate: vft
= 10,8 m/min
Q’w,max
= 44 mm3
/mms
Results: Rz
= 3,0 – 3,6 µm
Parts per dress: 120 cams
Case studies
CAM SHAFT TUBE GRINDING
Machine: EMAG
Component: Camshaft tube
Material: soft steel
Allowance: z = 0,4 to 0,5 mm (Diameter)
Requirements: Rz ≤ 6,3 µm
Wheel: 1A1-545-210-13 104
B126 VSS 1327 I8SW V360
Parameters: Wheel speed: vc
= 105 m/s
Radial feed rate: vft
= 9 m/min
Q’w,max
= 11.3 mm3
/mms
Results: Rz
= 3 – 4 µm
Parts per dress: 1800
Grinding cycle time: tc
= 18 s (floor to floor)