This document provides an overview and service manual for the TOYOTA FORKLIFT 5FG10-30/5FD70-30 Series. It covers the models produced between August 1986 and August 1989, as well as models after September 1989 that underwent minor changes. The manual is intended to provide technicians with information to correctly service the corresponding forklift models. It also lists reference manuals for the mounted engines.
Toyota 62-5fd25 Forklift Service Repair Manualfudjfjjskefkkem
This is the Highly Detailed factory service repair manual for theTOYOTA 62-5FD25 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 62-5FD25 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Clutch
Torque Converter
Transmission
Propeller Shaft
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
Wiring Diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 62-5FD25 FORKLIFT Service Repair Workshop Manual.
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Toyota 4FD120 Forklift Service Repair Manualjemmmd rfdvfv
This is the Highly Detailed factory service repair manual for theTOYOTA 4FD120 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 4FD120 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Development Objectives
Engine
Power Train
Traveling, Steering and Brake Systems
Frame and Auxiliary Equipment
Control System
General Description of Major Options
Torque Converter and Transmission
Propeller Shaft
Front Axle and Differential
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Hydraulic Piping
OPS
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 4FD120 FORKLIFT Service Repair Workshop Manual.
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Toyota 62-5fd25 Forklift Service Repair Manualfudjfjjskefkkem
This is the Highly Detailed factory service repair manual for theTOYOTA 62-5FD25 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 62-5FD25 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Clutch
Torque Converter
Transmission
Propeller Shaft
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
Wiring Diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 62-5FD25 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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Thanks for visiting!
Toyota 4FD120 Forklift Service Repair Manualjemmmd rfdvfv
This is the Highly Detailed factory service repair manual for theTOYOTA 4FD120 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 4FD120 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Development Objectives
Engine
Power Train
Traveling, Steering and Brake Systems
Frame and Auxiliary Equipment
Control System
General Description of Major Options
Torque Converter and Transmission
Propeller Shaft
Front Axle and Differential
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Hydraulic Piping
OPS
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 4FD120 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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Thanks for visiting!
Toyota 42-6FGCU18 Forklift Service Repair Manualfujdfjjksekdmm
This is the Highly Detailed factory service repair manual for theTOYOTA 42-6FGCU18 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 42-6FGCU18 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Section Index
General
Engine
Torque Converter
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
Wire Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 42-6FGCU18 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Toyota 42-5fg15 Forklift Service Repair Manualfujdfjjksekdmm
This is the Highly Detailed factory service repair manual for theTOYOTA 42-5FG15 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 42-5FG15 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Clutch
Torque Converter
Transmission
Propeller Shaft
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
Wiring Diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 42-5FG15 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Toyota 42-6FGCU18 Forklift Service Repair Manualfujdfjjksekdmm
This is the Highly Detailed factory service repair manual for theTOYOTA 42-6FGCU18 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 42-6FGCU18 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Section Index
General
Engine
Torque Converter
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
Wire Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 42-6FGCU18 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Toyota 42-5fg15 Forklift Service Repair Manualfujdfjjksekdmm
This is the Highly Detailed factory service repair manual for theTOYOTA 42-5FG15 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 42-5FG15 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Clutch
Torque Converter
Transmission
Propeller Shaft
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Appendix
Wiring Diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 42-5FG15 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
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Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
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Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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1. FOREWORD
This manual covers the service procedures of the TOYOTA FORKLIFT 5FGIO-
30/5FD70-30 Series. Please use this manual for providing quick, correct
servicing of the corresponding forklift models.
These models on the market since August 7986 are subject to minor changes
in September 7986. This manual deals with the models produced in the period
between A ugust 7988 and August 7989 as well as the models as of September
7989 (after m~nor
changes}.
Any change or modifications thereafter will be informed by Toyota Industrial
Vehicles' Parts & Service News.
For the service procedures of the mounted engine, read the repair manuals
listed below as reference together with this manual.
(Reference)
Repair manuals related to this manual are as follows:
TOY0TA INDUSTRIAL VEHICLE 4P ENGINE
REPAIR MANUAL (No. CE604)
TOYOTA INDUSTRIAL VEHICLE 4Y ENGINE
REPAIR MANUAL (No. CE602)
TOYOTA INDUSTRIAL VEHICLE 2J ENGINE
REPAIR MANUAL (No. CE603)
TOYOTA INDUSTRIAL VEHICLE 7ZENGINE
REPAIR MANUAL (No. CE60 7)
TOYOTA INDUSTRIAL VEHICLE 5K ENGINE
REPAIR MANUAL (No. CE67 7)
TOYOTA INDUSTRIAL VEHICLE 7DZ ENGINE
REPAIR MANUAL (No. CE6 18)
(Note: 2-3 ton models mounted with 2J, IDZ diesel engine are only available
in designated areas.)
TOYOTA MOTOR CORPORATION
2.
3. GENERAL
Page
..............................
EXTERIOR VIEWS 0-2
VEHICLE LISTING .............................. 0-3
ABBREVIATIONS................................ 0-7
.............................
OPERATIONAL TIPS 0-7
STANDARD BOLT & NUT TIGHTENING
TORQUE ..................................... 0-8
HIGH PRESSURE HOSE FITTING
........................
TIGHTENING TORQUE 0-10
FRAME NUMBER ............................... 0-11
WIRE ROPE SUSPENSION ANGLE LIST ............ 0-14
SAFE LOAD FOR EACH WlRE ROPE
SUSPENSION ANGLE .......................... 0-14
COMPONENT WEIGHT ........................... 0-15
RECOMMENDED LUBRICANT QUANTITY
& TYPE ...................................... 0-17
LUBRICATION CHARTS .......................... 0-21
.......................
PERIODIC MAINTENANCE 0-22
PERIODIC REPLACEMENT LUBRICANTS
..................................
AND PARTS 0-29
5. VEHICLE LISTING (1986.8-1989.8)
Se-
ries
%
.-
L
%
C
0
+
-
V)
Q
,
.-
L
%
0
+
CU
Payload
1.0 ton
1.35 ton
1.5 ton
1.75 ton
2.0ton
Model
5FG10
02- 5FG10
40- 5FG10
42- 5FG10
5FD10
02 - 5FD10
5FG14
02- 5FG14
40- 5FG14
42- 5FG14
5FD14
02- 5FD14
5FG15
02- 5FG15
40- 5FG15
42- 5FG15
5FD15
02- 5FD15
5FG18
02- 5FG18
40- 5FG18
42- 5FG18
5FD18
02- 5FD18
5FG20
02- 5FG20
40- 5FG20
42- 5FG20
5FD20
02- 5FD20
60 - 5FD20
62 - 5FD20
Engine
model
4 P
?
4 Y
f
2 J
f
4 P
f
4 Y
f
2 J
t
4 P
f
4 Y
f
2 J
t
4 P
f
4 Y
t
2 J
f
4 P
t
4 Y
t
1 Z
f
2 J
f
Engine
tYPe
Gasoline
f
f
f
D~esel
T
Gasoline
f
7'
t
Diesel
.f
Gasoline
t
f
t
Diesel
t
Gasoline
?
f
f
Diesel
t
Gasoline
t
t
t
Diesel
t
f
f
Drive system
11" clutch
Torque converter
11" clutch
Torque converter
11 " clutch
Torque converter
I1" clutch
Torque converter
11 " clutch
Torque converter
1 1" clutch
Torque converter
I 1" clutch
Torque converter
I 1" clutch
Torque converter
I I"clutch
Torque converter
11" clutch
Torque converter
1I" clutch
Torque converter
11" clutch
Torque converter
1 1" clutch
Torque converter
11" clutch
Torque converter
11" clutch
Torque converter
11" clutch
Torque converter
Remarks
P/S installed
as standard
f
f
t
f
t
f
f
7.
f
f
t
f
t
t
f
f
f
f
f
t
t
f
f
t
I.
t
7-
f
f
t
f
6.
7. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
9. Series
2 ton series
Load capacity
2.25 ton
2.5 ton
Model
5FD23
02-5FD23
60-5FD23
62-5FD23
5FG25
02-5FG25
40-5FG25
42-5FG25
5FD25
02-5FD25
60-5FD25
62-5FD25
Clutch
Torque converter
Clutch
Torque converter
Clutch
Torque converter
Clutch
Torque converter
Clutch
Torque converter
Clutch
Torque converter
4Y
3 ton series
Engine model
1z
1DZ
5K
4Y
1z
1DZ
Drive system
Clutch
Torque converter
Clutch
Torque converter
Clutch
Torque converter
Clutch
Torque converter
Clutch
Torque converter
Clutch
Torque converter
2.75 ton
3.0 ton
5FD28
02-5FD28
60-5FD28
62-5FD28
5FG30
02-5FG30
5FD30
02-5FD30
60-5FD30
62-5FD30
1Z
1DZ
4Y
1Z
1DZ
10. ABBREVIATIONS
Abbreviations used in this manual are as follows:
OPERATIONAL TIPS
1. Safe operation
( 1 ) Make sure that correct size wire is used for hoisting a heavy material
(2)After jacking up, always support with rigid racks or stands.
Meaning
Power Steering
Right Hand
Society of Automotive Engineers
(USA)
Special Service Tool
Standard
Sub-assembly
Tightening Torque
Number of Teeth (00)
Undersize
With
Abbreviation
(Code)
ABDC
ASSY
ATDC
ATM
BBDC
LH
LLC
MTM
OHV
0PT
0/S
PS
2. Preparation of SSTs and measuring tools
( 1 ) Prepare SSTs and measuring tools before starting operation.
3. Clearing and arrangement
( 1) Always keep the workshop neat and orderly for easy operation.
(2)Disassembly of hydraulic equipment shall always be done in a clean place using clean tools.
Meaning
After Bottom Dead Center
Assembly
After Top Dead Center
Automatic Transmission
Before Bottom Dead Center
Left Hand
Long Life Coolant
Manual Transmission
Overhead valve
Option
Oversi~e
Horsepower
4. Genuine Toyota parts
Genuine Toyota parts should be used even in the replacement of packings, gaskets and O-rings.
Abbreviation
(Code)
P/S
RH
SAE
SST
STD
SUB-ASSY
T =
OOT
U/S
w/
5. Repairs on electrical system
Before doing any repairs on the electrical system, disconnect the cables from the battery terminals.
Be sure to disconnect the negative @ cable first.
6. Tightening torque for irlstallation
Be sure to observe the tightening torque given in this manual. If not specified, tighten to the torque '
listed in standard bolt & nut tightening torque.
7. Defect status grasp
Do not start disassernbly and replacement as soon as a defect is found, but first grasp whether the
defect requires disassembly and replacement. In the case of torque converter for example, do not
attempt torque converter disassembly upon a failure in starting the vehicle, but first check such
factors as the oil, pressure and rotation status causing the failure.
11. STANDARD BOLT AND NUT TIGHTENING TORQUES
How to judge tightening torque of a standard bolt or nut.
1. How to judge tightening torque of a standard bolt.
Find out the type of the bolt from the list below.
Then, find the bolt tightening torque from the table.
2. How to judge tighting torque of a standard unit.
The nut tightening torque can be judged from the bolt type. (See the item above.)
LIST OF BOLT TYPES AND STRENGTH
1 . Judging by part
1 Shape and class
Hexagon
head bolt
@Bolt head No*
Hexagon
flange bolt
No mark
Hexagon
head bolt
Hexagon Three protruding
head bolt
Two protruding
lines
Hexagon
flange bolt
Welded
bolt
@ l;')protruding
Class
2. Judging by part No.
Hexagon head bolt
Parts No,
I
91611-do625
Length (rnrn)
Diameter ( m m )
Diameter
Parts No.
~ e n ~ t h
( r n m )
Diameter ( m m )
Diameter