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

 4100−D




Groundsmaster 4100−D.

   









Bloomington, MN 55420−1196



    
 


  


 

       

The Toro Company − 2003, 2004, 2005, 2007
Groundsmaster 4100−D

Chapter 1 − Safety
General Safety Instructions 1 − 2
Jacking Instructions 1 − 4
Safety and Instruction Decals 1 − 5
Chapter 2 − Product Records and Maintenance
Product Records 2 − 1
Equivalents and Conversions 2 − 2
Torque Specifications 2 − 3
Maintenance 2 − 7
Chapter 3 − Kubota Diesel Engine
General Information 3 − 2
Specifications 3 − 3
Adjustments 3 − 4
Service and Repairs 3 − 6
    
V2003−T SERIES
Chapter 4 − Hydraulic System
Specifications 4 − 2
General Information 4 − 3
Hydraulic Schematic 4 − 7
Hydraulic Flow Diagrams 4 − 8
Special Tools 4 − 18
Troubleshooting 4 − 20
Testing 4 − 23
Adjustments 4 − 48
Service and Repairs 4 − 49
Chapter 5 − Electrical System

Wire Harness Drawings 5 − 2
Special Tools 5 − 3
Troubleshooting 5 − 4
Electrical System Quick Checks 5 − 7
Adjustments 5 − 8
Component Testing 5 − 10
Service and Repairs 5 − 31
Chapter 6 − Axles, Planetaries, and Brakes
Specifications 6 − 2
Adjustments 6 − 3
Service and Repairs 6 − 4
Chapter 7 − Chassis
Service and Repairs 7 − 2
Chapter 8 − Cutting Deck
Specifications 8 − 2
Troubleshooting 8 − 3
Adjustments 8 − 4
Service and Repairs 8 − 6
Chapter 9 − Electrical Diagrams
Electrical Schematic 9 − 3
Circuit Diagrams 9 − 4
Wire Harness Drawings 9 − 8
Groundsmaster 4100−D Page 1 − 1 



 
 
 
 
 
 
 
 
Groundsmaster 4100−DPage 1 − 2













       


 








Bloomington, Minnesota 55420−1196
 




 
        

 

 
 

 
 

 

 

 
 
     

 





 
  

 


 
 
 
        

 
 




 

Groundsmaster 4100−D Page 1 − 3 

 


 

        


 


 



       



 



 

 


 
       







     




       






  



        

     
       



        





Groundsmaster 4100−DPage 1 − 4



      

       
      




      
   


 

 

 



 
 

 

   


 
   

 
Groundsmaster 4100−D Page 1 − 5 


4100−D. If 


Groundsmaster 4100−D Page 2 − 1 Product Records and Maintenance



 
 
 
 
 
 

 

 
 
 
 

    

    
    



Groundsmaster 4100−DPage 2 − 2

Groundsmaster 4100−D Page 2 − 3 Product Records and Maintenance


 



      
 











       

      








  


 

Groundsmaster 4100−DPage 2 − 4














in−lb in−lb N−cm in−lb N−cm in−lb N−cm
# 6 − 32 UNC
  
   
# 6 − 40 UNF
  
   
# 8 − 32 UNC
  
   
# 8 − 36 UNF
  
   
# 10 − 24 UNC
  
   
# 10 − 32 UNF
  
   
1/4 − 20 UNC       
1/4 − 28 UNF       
5/16 − 18 UNC       
5/16 − 24 UNF       
ft−lb ft−lb N−m ft−lb N−m ft−lb N−m
3/8 − 16 UNC       
3/8 − 24 UNF       
7/16 − 14 UNC       
7/16 − 20 UNF       
1/2 − 13 UNC       
1/2 − 20 UNF       
5/8 − 11 UNC       
5/8 − 18 UNF       
3/4 − 10 UNC       
3/4 − 16 UNF       
7/8 − 9 UNC       
7/8 − 14 UNF       
 



 


       

       




Groundsmaster 4100−D Page 2 − 5 Product Records and Maintenance





 



  5 in−lb  60 N−cm  7 in−lb  80 N−cm
  9 in−lb  100 N−cm  13 in−lb  150 N−cm
  2 ft−lb  3 N−m  2 ft−lb  3 N−m
  4 ft−lb  5 N−m  5 ft−lb  7 N−m
  7 ft−lb  10 N−m   9 ft−lb   12 N−m
   15 ft−lb  20 N−m  22 ft−lb  30 N−m
  33 ft−lb  45 N−m  37 ft−lb  50 N−m
 



 


       

       



Groundsmaster 4100−DPage 2 − 6





 
1/4 − 20 UNC  20 in−lb  12 in−lb
5/16 − 18 UNC  35 in−lb  20 in−lb
3/8 − 16 UNC  10 ft−lb  3 ft−lb
1/2 − 13 UNC  15 ft−lb  10 ft−lb



 
No. 6 − 32 UNC  5 in−lb
No. 8 − 32 UNC  5 in−lb
No. 10 − 24 UNC  7 in−lb
1/4 − 20 UNC  15 in−lb
5/16 − 18 UNC  20 in−lb
3/8 − 16 UNC  100 in−lb

 
7/16 − 20 UNF

 10 ft−lb  14 N−m
1/2 − 20 UNF

 10 ft−lb  14 N−m


 10 ft−lb  14 N−m


 10 ft−lb  14 N−m
** For steel wheels and non−lubricated fasteners.






 

    5 in−lb
    5 in−lb
    7 in−lb
    15 in−lb

  
torque values are based on non−lubri-


in−lb X 11.2985 = N−cm N−cm X 0.0885 = in−lb
ft−lb X 1.3558 = N−m N−m X 0.7376 = ft−lb
Groundsmaster 4100−D Page 2 − 7 Product Records and Maintenance


tervals for the Groundsmaster 4100−D are covered in

    
procedures have break−in intervals identi-

     

Groundsmaster 4100−D Page 3 − 1 Kubota Diesel Engine (Rev. A)



 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

V2003−T SERIES
Groundsmaster 4100−DPage 3 − 2



4100−D.
 


Workshop Manual, Diesel Engine, V2003−T


      

 V2003−T. The use of some specialized





       




     




Groundsmaster 4100−D Page 3 − 3 Kubota Diesel Engine (Rev. A)

 
 Kubota, 4−Cycle, 4 Cylinder,

 
 
 
 
 1−3−4−2
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Groundsmaster 4100−DPage 3 − 4


 


 


 
 
 
 
 





 
 
 



Groundsmaster 4100−DPage 3 − 6



 
 
 
 
 
 
 
 
 

 














Groundsmaster 4100−D Page 3 − 7 Kubota Diesel Engine (Rev. A)

 


 
 


 

        
cleaner and turbo−charger (Fig. 4):
        



 


 
 
 
 
 





Groundsmaster 4100−DPage 3 − 8


 
 
 
 
 
 
 
 
 

 



















16 to 22 ft−lb
(21 to 29 N−m)
16 to 22 ft−lb
(21 to 29 N−m)
16 to 22 ft−lb
(21 to 29 N−m)



Groundsmaster 4100−D Page 3 − 9 Kubota Diesel Engine (Rev. A)


        



 


 


 
 

 

 


 

the following fasteners from 16 to 22 ft−lb (21 to 29 N−m)

 
 

 

 

 






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Groundsmaster 4100−DPage 3 − 10


 
 
 
 
 
 
 
 
 

 




































  






















 

 






60 to 80 in−lb
(7 to 9 N−m)
135 to 165 ft−lb
(183 to 223 N−m)


Groundsmaster 4100−D Page 3 − 11 Kubota Diesel Engine (Rev. A)



       



ing the engine. Store fuel in a clean, safety−ap-

     







      






 


 
 


 

 

 

      

 

 
 
tank to the frame from 60 to 80 in−lb (7 to 9 N−m).
 
        

 
     


B. Apply skin−over 





 


 
 

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Toro groundsmaster 4100 d service repair manual

  • 1.    4100−D     Groundsmaster 4100−D.               Bloomington, MN 55420−1196                              The Toro Company − 2003, 2004, 2005, 2007
  • 2. Groundsmaster 4100−D  Chapter 1 − Safety General Safety Instructions 1 − 2 Jacking Instructions 1 − 4 Safety and Instruction Decals 1 − 5 Chapter 2 − Product Records and Maintenance Product Records 2 − 1 Equivalents and Conversions 2 − 2 Torque Specifications 2 − 3 Maintenance 2 − 7 Chapter 3 − Kubota Diesel Engine General Information 3 − 2 Specifications 3 − 3 Adjustments 3 − 4 Service and Repairs 3 − 6      V2003−T SERIES Chapter 4 − Hydraulic System Specifications 4 − 2 General Information 4 − 3 Hydraulic Schematic 4 − 7 Hydraulic Flow Diagrams 4 − 8 Special Tools 4 − 18 Troubleshooting 4 − 20 Testing 4 − 23 Adjustments 4 − 48 Service and Repairs 4 − 49 Chapter 5 − Electrical System  Wire Harness Drawings 5 − 2 Special Tools 5 − 3 Troubleshooting 5 − 4 Electrical System Quick Checks 5 − 7 Adjustments 5 − 8 Component Testing 5 − 10 Service and Repairs 5 − 31 Chapter 6 − Axles, Planetaries, and Brakes Specifications 6 − 2 Adjustments 6 − 3 Service and Repairs 6 − 4 Chapter 7 − Chassis Service and Repairs 7 − 2 Chapter 8 − Cutting Deck Specifications 8 − 2 Troubleshooting 8 − 3 Adjustments 8 − 4 Service and Repairs 8 − 6 Chapter 9 − Electrical Diagrams Electrical Schematic 9 − 3 Circuit Diagrams 9 − 4 Wire Harness Drawings 9 − 8
  • 3. Groundsmaster 4100−D Page 1 − 1                    
  • 4. Groundsmaster 4100−DPage 1 − 2                                  Bloomington, Minnesota 55420−1196                                                                                            
  • 5. Groundsmaster 4100−D Page 1 − 3                                                                                                                                            
  • 6. Groundsmaster 4100−DPage 1 − 4                                                                             
  • 7. Groundsmaster 4100−D Page 1 − 5    4100−D. If   
  • 8. Groundsmaster 4100−D Page 2 − 1 Product Records and Maintenance                                               
  • 9. Groundsmaster 4100−DPage 2 − 2 
  • 10. Groundsmaster 4100−D Page 2 − 3 Product Records and Maintenance                                                           
  • 11. Groundsmaster 4100−DPage 2 − 4               in−lb in−lb N−cm in−lb N−cm in−lb N−cm # 6 − 32 UNC        # 6 − 40 UNF        # 8 − 32 UNC        # 8 − 36 UNF        # 10 − 24 UNC        # 10 − 32 UNF        1/4 − 20 UNC        1/4 − 28 UNF        5/16 − 18 UNC        5/16 − 24 UNF        ft−lb ft−lb N−m ft−lb N−m ft−lb N−m 3/8 − 16 UNC        3/8 − 24 UNF        7/16 − 14 UNC        7/16 − 20 UNF        1/2 − 13 UNC        1/2 − 20 UNF        5/8 − 11 UNC        5/8 − 18 UNF        3/4 − 10 UNC        3/4 − 16 UNF        7/8 − 9 UNC        7/8 − 14 UNF                                     
  • 12. Groundsmaster 4100−D Page 2 − 5 Product Records and Maintenance             5 in−lb  60 N−cm  7 in−lb  80 N−cm   9 in−lb  100 N−cm  13 in−lb  150 N−cm   2 ft−lb  3 N−m  2 ft−lb  3 N−m   4 ft−lb  5 N−m  5 ft−lb  7 N−m   7 ft−lb  10 N−m   9 ft−lb   12 N−m    15 ft−lb  20 N−m  22 ft−lb  30 N−m   33 ft−lb  45 N−m  37 ft−lb  50 N−m                             
  • 13. Groundsmaster 4100−DPage 2 − 6        1/4 − 20 UNC  20 in−lb  12 in−lb 5/16 − 18 UNC  35 in−lb  20 in−lb 3/8 − 16 UNC  10 ft−lb  3 ft−lb 1/2 − 13 UNC  15 ft−lb  10 ft−lb      No. 6 − 32 UNC  5 in−lb No. 8 − 32 UNC  5 in−lb No. 10 − 24 UNC  7 in−lb 1/4 − 20 UNC  15 in−lb 5/16 − 18 UNC  20 in−lb 3/8 − 16 UNC  100 in−lb    7/16 − 20 UNF   10 ft−lb  14 N−m 1/2 − 20 UNF   10 ft−lb  14 N−m    10 ft−lb  14 N−m    10 ft−lb  14 N−m ** For steel wheels and non−lubricated fasteners.              5 in−lb     5 in−lb     7 in−lb     15 in−lb     torque values are based on non−lubri-   in−lb X 11.2985 = N−cm N−cm X 0.0885 = in−lb ft−lb X 1.3558 = N−m N−m X 0.7376 = ft−lb
  • 14. Groundsmaster 4100−D Page 2 − 7 Product Records and Maintenance   tervals for the Groundsmaster 4100−D are covered in       procedures have break−in intervals identi-        
  • 15. Groundsmaster 4100−D Page 3 − 1 Kubota Diesel Engine (Rev. A)                                         V2003−T SERIES
  • 16. Groundsmaster 4100−DPage 3 − 2    4100−D.     Workshop Manual, Diesel Engine, V2003−T            V2003−T. The use of some specialized                           
  • 17. Groundsmaster 4100−D Page 3 − 3 Kubota Diesel Engine (Rev. A)     Kubota, 4−Cycle, 4 Cylinder,           1−3−4−2                                  
  • 18. Groundsmaster 4100−DPage 3 − 4                                  
  • 19. Groundsmaster 4100−DPage 3 − 6                                      
  • 20. Groundsmaster 4100−D Page 3 − 7 Kubota Diesel Engine (Rev. A)                        cleaner and turbo−charger (Fig. 4):                               
  • 21. Groundsmaster 4100−DPage 3 − 8                                           16 to 22 ft−lb (21 to 29 N−m) 16 to 22 ft−lb (21 to 29 N−m) 16 to 22 ft−lb (21 to 29 N−m)   
  • 22. Groundsmaster 4100−D Page 3 − 9 Kubota Diesel Engine (Rev. A)                                      the following fasteners from 16 to 22 ft−lb (21 to 29 N−m)                    
  • 23. Thank you very much for your reading. Please Click Here Then Get More Information. NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 24. Groundsmaster 4100−DPage 3 − 10                                                                                                60 to 80 in−lb (7 to 9 N−m) 135 to 165 ft−lb (183 to 223 N−m)  
  • 25. Groundsmaster 4100−D Page 3 − 11 Kubota Diesel Engine (Rev. A)               ing the engine. Store fuel in a clean, safety−ap-                                                              tank to the frame from 60 to 80 in−lb (7 to 9 N−m).                       B. Apply skin−over              