This document provides specifications and service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It includes specifications for the fuel system, gearboxes, and tightening torques. The document also provides troubleshooting information and procedures for servicing various engine and machine components, such as the engine, rewind starter, throttle control, fuel system, drive tube, and more. Diagrams illustrate the components and procedures.
Stihl fs 55 trimmer service repair manualufjjjskekemme
This document provides service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It covers specifications, safety precautions, troubleshooting, and repair procedures for engine components such as the rewind starter, throttle control, fuel system, and drive tube. Detailed instructions are given for removing, installing, and servicing parts, along with required tools and torque specifications for fasteners.
Stihl ms 460 c chainsaw service repair manualufjjskekmem
This document provides specifications and repair procedures for the STIHL MS 460 chainsaw from 2004-2011. It includes specifications on the engine, fuel system, ignition system, and other components. The document also provides detailed instructions for troubleshooting, disassembling, repairing, and reassembling the various systems and components of the chainsaw. Tightening torques are specified for fasteners. Symbols are defined that are used in the text and illustrations.
Stihl km 55 kombi motor service repair manualfujjfdjjskkfemm
This document provides specifications and troubleshooting information for STIHL components 4140 FC, FS, HL, KM from 2003-2010. It covers topics such as fuel system specifications, gearbox types, tightening torques, and troubleshooting issues with the clutch, rewind starter, fuel system, and engine. Procedures for servicing components like the carburetor, rewind starter, throttle control, and fuel system are also described. The document aims to aid repair shops in servicing and repairing these STIHL machines.
Stihl hl 45 hedge trimmer service repair manualfujjfdjjskkfemm
This document provides service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It covers specifications, safety precautions, troubleshooting, and repair procedures for engine components such as the rewind starter, throttle control, fuel system, and drive tube. Detailed instructions are given for removing, installing, and servicing parts, along with required tools and torque specifications for fasteners.
This document provides specifications and troubleshooting information for STIHL models TS 410 and TS 420 cut-off machines. It covers topics such as the engine specifications, fuel system, ignition system, cutting wheels, and tightening torques. The document also details common problems, causes, and remedies for components like the cast arm with guard, rewind starter, and ignition system. Maintenance and repair procedures are provided for shortblock, fuel system, and other parts.
This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and repair procedures for the clutch, chain drive, engine, ignition system, fuel system, and other components. Detailed instructions are provided for tasks like testing for leaks, replacing gaskets and seals, adjusting the carburetor, and servicing the rewind starter, chain lubrication system, and other parts. Tightening torques and the use of special tools are also specified.
Stihl ms 440 chainsaw service repair manualufjjsjkfkemme
This document provides specifications and troubleshooting information for servicing the STIHL MS 440 chainsaw. It details specifications for the engine, fuel system, ignition system, and other components. The document then covers troubleshooting for various systems like the clutch, rewind starter, chain lubrication, ignition system, and carburetor. Subsequent sections provide instructions for servicing components such as the cylinder, piston, crankcase, ignition system, rewind starter, fuel system, and other parts.
The document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FC 56, FS 40/50/56, and KM 56 models. It covers specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting charts address issues that may occur with the clutch, rewind starter, ignition system, and carburetor. The document provides potential causes and remedies for various engine performance problems.
Stihl fs 55 trimmer service repair manualufjjjskekemme
This document provides service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It covers specifications, safety precautions, troubleshooting, and repair procedures for engine components such as the rewind starter, throttle control, fuel system, and drive tube. Detailed instructions are given for removing, installing, and servicing parts, along with required tools and torque specifications for fasteners.
Stihl ms 460 c chainsaw service repair manualufjjskekmem
This document provides specifications and repair procedures for the STIHL MS 460 chainsaw from 2004-2011. It includes specifications on the engine, fuel system, ignition system, and other components. The document also provides detailed instructions for troubleshooting, disassembling, repairing, and reassembling the various systems and components of the chainsaw. Tightening torques are specified for fasteners. Symbols are defined that are used in the text and illustrations.
Stihl km 55 kombi motor service repair manualfujjfdjjskkfemm
This document provides specifications and troubleshooting information for STIHL components 4140 FC, FS, HL, KM from 2003-2010. It covers topics such as fuel system specifications, gearbox types, tightening torques, and troubleshooting issues with the clutch, rewind starter, fuel system, and engine. Procedures for servicing components like the carburetor, rewind starter, throttle control, and fuel system are also described. The document aims to aid repair shops in servicing and repairing these STIHL machines.
Stihl hl 45 hedge trimmer service repair manualfujjfdjjskkfemm
This document provides service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It covers specifications, safety precautions, troubleshooting, and repair procedures for engine components such as the rewind starter, throttle control, fuel system, and drive tube. Detailed instructions are given for removing, installing, and servicing parts, along with required tools and torque specifications for fasteners.
This document provides specifications and troubleshooting information for STIHL models TS 410 and TS 420 cut-off machines. It covers topics such as the engine specifications, fuel system, ignition system, cutting wheels, and tightening torques. The document also details common problems, causes, and remedies for components like the cast arm with guard, rewind starter, and ignition system. Maintenance and repair procedures are provided for shortblock, fuel system, and other parts.
This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and repair procedures for the clutch, chain drive, engine, ignition system, fuel system, and other components. Detailed instructions are provided for tasks like testing for leaks, replacing gaskets and seals, adjusting the carburetor, and servicing the rewind starter, chain lubrication system, and other parts. Tightening torques and the use of special tools are also specified.
Stihl ms 440 chainsaw service repair manualufjjsjkfkemme
This document provides specifications and troubleshooting information for servicing the STIHL MS 440 chainsaw. It details specifications for the engine, fuel system, ignition system, and other components. The document then covers troubleshooting for various systems like the clutch, rewind starter, chain lubrication, ignition system, and carburetor. Subsequent sections provide instructions for servicing components such as the cylinder, piston, crankcase, ignition system, rewind starter, fuel system, and other parts.
The document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FC 56, FS 40/50/56, and KM 56 models. It covers specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting charts address issues that may occur with the clutch, rewind starter, ignition system, and carburetor. The document provides potential causes and remedies for various engine performance problems.
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FC 56, FS 40/50/56, and KM 56 models. It covers the engine, fuel system, ignition system, rewind starter, controls, and other parts. Troubleshooting charts describe common problems, causes, and remedies for issues with the clutch, rewind starter, ignition system, and carburetor. Tightening torques and instructions are provided for correct installation of screws.
This document provides specifications and troubleshooting information for STIHL power tool models FS 40, FS 50, FS 56, FC 56, and KM 56. It includes specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides information on removing and installing various components and systems.
This document provides specifications and troubleshooting information for STIHL power tool models FS 40, FS 50, FS 56, FC 56, and KM 56. It includes specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides information on removing and installing various components and systems.
This document provides specifications and troubleshooting information for STIHL power tool models FS 40, FS 50, FS 56, FC 56, and KM 56. It includes specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides information on removing and installing various components and systems.
Stihl fc 56 edger service repair manualufjjsjkfkemme
This document provides specifications and troubleshooting information for STIHL power tool models FS 40, FS 50, FS 56, FC 56, and KM 56. It includes specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides information on removing and installing various components and systems.
Stihl fs 56 trimmer service repair manualufjjjskekemme
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FS 40, FS 50, FS 56, FC 56, and KM 56 models. It outlines specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides detailed instructions for servicing all engine components.
This document provides specifications and troubleshooting information for STIHL power tool models FS 40, FS 50, FS 56, FC 56, and KM 56. It includes specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides information on servicing different components and systems.
Stihl fs 40 trimmer service repair manualujfjdjkskemme
This document provides specifications and troubleshooting information for STIHL power tool models FS 40, FS 50, FS 56, FC 56, and KM 56. It includes specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides information on servicing different components and systems.
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FC 56, FS 40/50/56, and KM 56 models. It covers the engine, fuel system, ignition system, tightening torques, and troubleshooting guides for the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides removal and installation instructions for various engine components.
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FS 40, FS 50, FS 56, FC 56, and KM 56 models. It outlines specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides detailed instructions for servicing all engine components.
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FC 56, FS 40/50/56, and KM 56 models. It covers the engine, fuel system, ignition system, tightening torques, and troubleshooting guides for the clutch, rewind starter, ignition system, carburetor, and engine. The document also includes sections on removing and installing various engine components and systems.
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FC 56, FS 40/50/56, and KM 56 models. It covers the engine, fuel system, ignition system, tightening torques, and troubleshooting guides for the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides instructions for servicing various engine components.
Stihl fs 50 trimmer service repair manualfjsjekkdmmemm
The document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FS 40, FS 50, FS 56, FC 56, and KM 56 models. It covers specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections address issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides detailed instructions for servicing all major engine components and systems.
Stihl km 56 kombi motor service repair manualfuekdksmemm
The document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FS 40, FS 50, FS 56, FC 56, and KM 56 models. It covers specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections address issues that may occur with the clutch, rewind starter, ignition system, and carburetor. The document provides causes and remedies for various conditions that could arise with these components.
Stihl km 56 kombi motor service repair manualfujjfdjjskkfemm
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FS 40, FS 50, FS 56, FC 56, and KM 56 models. It covers the engine, fuel system, ignition system, tightening torques, and troubleshooting guides for the clutch, rewind starter, ignition system, and carburetor. The document contains detailed instructions for removing, installing, and servicing the various engine components.
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FS 40, FS 50, FS 56, FC 56, and KM 56 models. It covers the engine, fuel system, ignition system, tightening torques, and troubleshooting guides for the clutch, rewind starter, ignition system, and carburetor. The document contains detailed instructions for removing, installing, and servicing the various engine components.
Toro reelmaster 5400 d mower service repair manualfjskekqaswdmmem
This document is a service manual for the Reelmaster 5200-D/5400-D. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, differential axle, steering and brakes, cutting units, and 4WD rear axle. Each chapter provides specifications, troubleshooting information, testing procedures, adjustments, and repairs for the respective systems. Safety instructions are provided at the beginning, advising operators to read the manual, wear proper protective equipment, avoid bystanders while operating, and go slowly on slopes.
This document is a service manual for the Greensmaster 3150 that provides information for troubleshooting, testing, and repairing major systems and components. It contains 11 chapters covering safety instructions, product records and maintenance, the engine, hydraulic system, electrical system, wheels and brakes, and various cutting units. Repair manuals and specifications for specific components like pumps and motors are also referenced.
Still wagner efv 200 forklift service repair manualfjskekqaswdmmem
This document is a workshop manual for EFU2000/3000 and EFV125/160/200 industrial trucks. It provides specifications and describes functional characteristics to ensure understanding of vehicle technology and allow for proper maintenance and repair. The manual is continuously updated with replacement or supplementary sheets as the truck models are further developed.
The document provides specifications and troubleshooting information for the STIHL MS 440 chainsaw. It details the engine, fuel system, ignition system, chain lubrication system, and other components. The document includes sections on troubleshooting various issues, servicing different parts of the chainsaw like the clutch, chain drive, cylinder, and carburetor. It provides specifications for components as well as torque values and servicing tips.
This document provides specifications and service information for STIHL MS 200 and MS 200 T chainsaws. It includes sections on safety precautions, specifications, troubleshooting, repairs and replacement of parts for the engine, ignition system, fuel system, clutch, chain brake and other components. Tightening torques are provided for various fasteners. The document is intended for use by repair shops and technicians in servicing these chainsaw models.
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This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FC 56, FS 40/50/56, and KM 56 models. It covers the engine, fuel system, ignition system, rewind starter, controls, and other parts. Troubleshooting charts describe common problems, causes, and remedies for issues with the clutch, rewind starter, ignition system, and carburetor. Tightening torques and instructions are provided for correct installation of screws.
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This document provides specifications and troubleshooting information for STIHL power tool models FS 40, FS 50, FS 56, FC 56, and KM 56. It includes specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides information on servicing different components and systems.
This document provides specifications and troubleshooting information for STIHL Series 4144 engine components, including the FC 56, FS 40/50/56, and KM 56 models. It covers the engine, fuel system, ignition system, tightening torques, and troubleshooting guides for the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides removal and installation instructions for various engine components.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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3. 2 Series 4140 FC, FS, HL, KM Components
This service manual contains
detailed descriptions of all typical
repair and servicing procedures for
models FS 45, 46, 55, FC 55, HL 45
and KM 55, which are based on the
series 4140 powerhead.
If there is no specific reference to
individual machines, the procedure
is the same for all machines. The
illustrations may differ depending on
the machine, but the methods used
and the sequence of operations are
identical.
You will find detailed descriptions of
procedures for servicing and
repairing engine components and
associated CombiTools in the
service manual for the “Series 4140
Powerhead“.
You should make use of the
illustrated parts lists while carrying
out repair work. They show the
installed positions of the individual
components and assemblies.
Refer to the latest edition of the
relevant parts list to check the part
numbers of any replacement parts.
A fault on the machine may have
several causes. To help locate the
fault, consult the chapter on
"Troubleshooting" in this manual
and the "STIHL Service Training
System" for all assemblies.
Refer to the "Technical Information"
bulletins for engineering changes
which have been introduced since
publication of this service manual.
Technical information bulletins also
supplement the parts list until a
revised edition is issued.
The special servicing tools
mentioned in the descriptions are
listed in the chapter "Special
Servicing Tools" of this manual.
Use the part numbers to identify the
tools in the "STIHL Special Tools”
manual. The manual lists all special
servicing tools currently available
from STIHL.
Symbols are included in the text and
pictures for greater clarity.
The meanings are as follows:
In the descriptions:
: = Action to be taken as
shown in the illustration
(above the text)
– = Action to be taken that is
not shown in the illustration
(above the text)
+= Situation applies from
serial number
*= Situation applies up to
serial number
b 4.2
Reference to another chapter,
i.e. chapter 4.2 in this example.
In the illustrations:
A Pointer
aDirection of movement
Service manuals and technical
information bulletins are intended
exclusively for the use of properly
equipped repair shops. They must
not be passed to third parties.
Servicing and repairs are made
considerably easier if the machine
is mounted on assembly stand (2)
5910 890 3100 with the aid of
clamping fixture (1) 5910 890 3100.
Mount the clamping fixture to the
assembly stand with two washers
VA
232RA001
2
1
and two M8 nuts.
The powerhead can then be
swivelled to the best position for the
ongoing repair. This leaves both
hands free.
Always use original STIHL
replacement parts.
They can be identified by the
STIHL part number,
the STIH) logo and the
STIHL parts symbol (
This symbol may appear alone on
small parts.
1. Introduction
4. 3
Series 4140 FC, FS, HL, KM Components
If the engine is started up in the
course of repairs or maintenance
work, observe all local and country-
specific safety regulations as well
as the safety precautions and
warnings in the instruction manual.
Gasoline is an extremely flammable
fuel and can be explosive in certain
conditions.
Improper handling may result in
burns or other serious injuries.
Warning!
Do not bring any fire, flame, spark
or other source of heat near the fuel.
All work with fuel must be performed
outdoors only. Spilled fuel must be
wiped away immediately.
2. Safety Precautions
5. 4 Series 4140 FC, FS, HL, KM Components
3. Specifications
3.1 Fuel System Carburetor: Diaphragm carburetor
Carburetor leakage test
at gauge pressure: 0.8 bar (11.6 psi)
Operation of tank vent
at gauge pressure: 0.3 bar (4.4 psi)
under vacuum: 0.05 bar (0.725 psi)
Fuel: see instruction manual
Octane number: min. 90 RON (USA/CAN: pump
octane min. 87 unleaded)
Fuel mixture: Regular brand-name gasoline and
STIHL 50:1 two-stroke engine oil or
brand-name 25:1 two-stroke engine
oil
Mix ratio: 50:1 with STIHL 50:1 two-stroke
engine oil
Fuel mix for units with catalytic
converter: Use only STIHL 50:1 two-
stroke engine oil with unleaded
gasoline.
3.2 Gearboxes
3.2.1 FS Units Type: Spiral-toothed bevel drive gear
Gear ratio: 1:1.235
Bearings: Deep groove ball bearings
Lubrication: STIHL gear lubricant for brushcutters
3.2.2 HS 45 Type: Straight-toothed spur gear drive gear
Gear ratio: 1:5.1
Bearings: Deep groove ball bearings
Lubrication: STIHL gear lubricant for hedge
trimmers
6. 5
Series 4140 FC, FS, HL, KM Components
3.3 Tightening Torques
DG and P (Plastoform) screws are used in polymer and light metal components. These screws form a
permanent thread when they are installed for the first time. They can be removed and installed as often as
necessary without impairing the strength of the screwed assembly, providing the specified tightening torque is
observed.
For this reason it is essential to use a torque wrench.
Fastener Thread size For component Torque Remarks
lbf.ft Nm
Screw B3.9x19 Control handle/right/left switch housing
molding/US loop handle
1.8 2.5 1)2)
Screw IS-P4x16 Control handle/right/left handle
molding (bike handle)
0.75 1.0 1)
Screw IS-M5x30 Control handle to handlebar
with washer (bike handle)
1.5 2.0 1)
Nut M5 Filter housing/carburetor/spacer flange 2.6 3.5 1)2)3)4)5)
Screw IS-M6x35 Clamp/handle support/clamp (bike
handle)
3.3 4.5 1)
Wing screw M6x30 Coupling sleeve/wing screw
(T model)
4.4 6.0 1)
Screw IS-M6x25 Coupling sleeve/clamp nut
(T model)
6.6 9.0 1)
Screw IS-8-32 Clutch drum/crankshaft 3.0 4.0 1)2)3)4)5)
Screw IS-M6x25 Clamp/loop handle/square nut
(loop-handled machine)
3.3 4.5 1)4)5)
Carrier 3/8“-24 Carrier/crankshaft 12.5 17.0 1)2)3)4)5)
Screw IS-DG5x24 Engine housing/clutch drum
mounting
1.5 2.0 1)2)3)4)5)
Screw IS-DG5x24 Engine housing/shroud 3.3 4.5 1)2)3)4)5)
Screw IS-DG5x24 Engine housing/crankcase 5.9 8.0 1)2)3)4)6)
Collar screw P3.5x9.0 Detent spring/slide control
(bike handle)
0.8 1.1 1)
Screw IS-DG5x60 Muffler/cylinder 6.6 9.0 1)2)3)4)5)
Screw IS-DG5x24 Muffler/cylinder
(catalytic converter)
6.6 9.0 1)2)3)4)
Screw IS-DG5x12 Centering drive tube/engine housing 3.0 4.0 1)2)3)4)5)
M14x1.25 Spark plug 15.0 20.0
Remarks:
1) FS 55
2) FS 46
3) FS 45
4) KM 55, FC 55
5) HL 45
6) with binding head
7. 6 Series 4140 FC, FS, HL, KM Components
Fastener Thread size For component Torque Remarks
lbf.ft Nm
Screw IS-M6x14 Clamp/drive tube/harness ring 3.3 4.5 1)
Screw IS-DG5x20Z Rewind starter/crankcase 4.4 6.0 1)2)3)4)5)
Screw IS-DG5x20Z Rewind starter/engine pan 4.4 6.0 1)2)3)4)5)
M8x1 Starter cup/crankshaft 10.3 14.0 1)2)3)4)5)
M14x7 Stub/muffler (version with spark
arresting screen in muffler)
7.5 10.0 1)2)3)4)5)6)
Screw IS-P5x20 Tank housing/retainer 1.5 2.0 1)2)3)4)5)
Screw IS-DG5x24 Spacer flange/cylinder 4.4 6.0 1)2)3)4)5)6)
Screw IS-M5x8 Clamp/drive tube/guide 5.9 8.0 2)3)
Screw IS-DG5x24 Engine housing/crankcase 6.6 9.0 5)
Remarks:
1) FS 55
2) FS 46
3) FS 45
4) KM 55, FC 55
5) HL 45
6) with binding head
Use the following procedure when refitting a DG or P screw in an existing thread:
– Place the screw in the hole and rotate it counterclockwise until it drops down slightly.
– Tighten the screw clockwise to the specified torque.
This procedure ensures that the screw engages properly in the existing thread and does not form a new thread
and weaken the assembly.
Power screwdriver settings for polymer: Plastoform screws max. 600 rpm
DG screws max. 500 rpm
Important:
Do not mix up screws with and without binding head
8. 7
Series 4140 FC, FS, HL, KM Components
4. Troubleshooting
4.1 Clutch, Blade Lock
Condition Cause Remedy
Tool stops at full throttle
under load
Clutch shoes badly worn Install new clutch shoes or a new
clutch
Clutch drum badly worn Replace clutch drum
Tool runs at idle speed Idle speed too high Readjust idle speed screw
(counterclockwise)
Clutch springs stretched or
fatigued
Fit new clutch springs
Spring hooks broken Fit new clutch springs
Loud noises Clutch springs stretched or fatigued Replace all clutch springs
Clutch shoe retainer (carrier)
broken
Fit new retainer (carrier) or clutch
Clutch shoes and carrier worn Install a new clutch
Hedge trimmer blades run in
starting throttle positon with the
blade lock engaged
Tension spring broken Replace tension spring
Brake band stretched/worn/broken Replace brake band
9. 8 Series 4140 FC, FS, HL, KM Components
4.2 Rewind Starter
Condition Cause Remedy
Starter rope broken Rope pulled out too vigorously as
far as stop or over edge, i.e. not
vertically
Fit new starter rope
Normal wear Fit new starter rope
Rewind spring broken Spring overtensioned – no reserve
when rope is fully extended
Fit new rewind spring
Very dirty or corroded Fit new rewind spring
Starter rope can be pulled out
almost without resistance
(crankshaft does not turn)
Guide peg on pawl or pawl itself
is worn
Fit new pawl
Spring clip fatigued Fit new spring clip
Starter rope is difficult to pull and
rewinds very slowly
Starter mechanism very dirty
(dusty conditions)
Thoroughly clean complete starter
mechanism
Lubricating oil on rewind spring
becomes viscous at very low
outside temperatures (spring
windings stick together)
Coat rewind spring with a standard
solvent-based degreasant
(containing no chlorinated or
halogenated hydrocarbons). Then
pull rope carefully several times
until normal action is restored
10. 9
Series 4140 FC, FS, HL, KM Components
4.3 Fuel System
Condition Cause Remedy
Engine stalls at idle speed Idle jet bores or ports blocked Clean jet bores and ports and blow
clear with compressed air
Idle jet (L) too rich or too lean Reset low speed screw (L) correctly
Setting of idle speed screw (LA)
incorrect – throttle shutter
completely closed
Reset idle speed screw (LA)
correctly
Engine speed drops quickly under
load – low power
Air filter plugged Clean the air filter or replace if
necessary
Tank vent faulty Fit new tank vent
Leak in fuel line between tank and
fuel pump
Seal or renew connections and fuel
line
Pump diaphragm damaged or
fatigued
Fit new pump diaphragm
Main jet bores or ports blocked Clean the bores and ports
Fuel pickup body dirty Install new pickup body
Setting of high speed screw (H) too
rich
Reset high speed screw (H)
correctly
Throttle shutter not opened fully Check linkage
11. 10 Series 4140 FC, FS, HL, KM Components
Condition Cause Remedy
Poor acceleration Idle jet too lean Turn low speed screw (L) counter-
clockwise (richer), no further than
stop
Main jet too lean Turn high speed screw (H) counter-
clockwise (richer), no further than
stop
Inlet control lever too low
(relative to correct installed
position)
Set inlet control lever flush with top
of carburetor body
Inlet needle sticking to valve seat Remove inlet needle, clean and
refit
Connecting bore to atmosphere
blocked
Clean the bore
Diaphragm gasket leaking Fit new diaphragm gasket
Metering diaphragm damaged or
shrunk
Fit new metering diaphragm
Engine will not idle –
idle speed too high
Throttle shutter opened too wide by
idle speed screw
Reset idle speed screw correctly
12. 11
Series 4140 FC, FS, HL, KM Components
Condition Cause Remedy
Carburetor floods,
engine stalls
Inlet needle not sealing. Foreign
matter in valve seat or cone
damaged
Remove and clean or replace inlet
needle, clean fuel tank, pickup
body and fuel line if necessary
Inlet control lever sticking on
spindle
Free off inlet control lever
Helical spring not located on nipple
of inlet control lever
Remove inlet control lever and refit
correctly
Perforated disc on diaphragm is
deformed and presses constantly
against inlet control lever
Fit new metering diaphragm
Inlet control lever too low
(relative to correct installed
position)
Fit new inlet control lever
13. 12 Series 4140 FC, FS, HL, KM Components
4.4 Engine
Always check and, if necessary,
repair the following parts before
looking for faults on the engine:
– Air filter
– Fuel system
– Carburetor
– Ignition system1)
Condition Cause Remedy
Engine does not start easily, stalls
at idle speed, but operates normally
at full throttle
Oil seals in crankcase faulty Install new oil seals 1)
Crankcase leaking / damaged
(cracks)
Seal / replace the crankcase 1)
Muffler leaking Seal / replace the muffler
Engine does not deliver full power
or runs erratically
Piston rings worn or broken Install new piston rings 1)
Muffler / spark arresting screen
carbonized
Clean muffler (inlet and
exhaust openings), replace
spark arresting screen
Air filter element dirty Fit new air filter element
Fuel / impulse line kinked or
cracked
Fit new lines or position
without kinks
Engine overheating Insufficient cylinder cooling.
Air inlets in fan housing
blocked or cooling fins on
cylinder very dirty
Thoroughly clean all cooling air
passages and cooling fins
1)
see "Series 4140 Powerhead" service manual
14. 13
Series 4140 FC, FS, HL, KM Components
Only the new shrouds with reflector
foil for catalytic converter units from
2003 are available as replacements
for all machine versions (except
HL 45). They are equipped with a
reflector foil to protect the shroud
from high temperatures. Read the
instructions in this chapter before
mounting the new version of the
shroud.
Machines with loop handle
: Remove the screws (arrows)
from the shroud.
VA
932RA149
: Lift away the shroud (1).
Install in the reverse sequence.
1
VA
932RA150
Machines with bike handle
: Remove the screws (arrows) and
lift away the shroud.
Install in the reverse sequence.
VA
932RA151
Version with catalytic converter
from 2003
: Check that reflector foil (1) is
correctly seated before installing
the shroud.
932RA337
1
VA
Troubleshooting, b 4.1
Removing
Remove the engine, b 5.3
– Remove the spark plug.
– Use locking strip 4221 893 5900
to block the piston.
: Use screwdriver bit (1)
0812 540 1112 to unscrew the
clutch drum.
– Remove the clutch drum.
VA
232RA010
1
: Inspect the clutch drum. There
should be no scores or signs of
excessive wear.
VA
232RA011
5. Engine
5.1 Shroud
5.2 Clutch
15. Thank you very much
for your reading. Please
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More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
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16. 14 Series 4140 FC, FS, HL, KM Components
: If there are noticeable wear
marks on the inside diameter of
the clutch drum (1), check its wall
thickness. If it is less than about
80% of the original thickness, fit a
new clutch drum.
VA
148RA101
80%
100%
1
!
: Engage pins of wrench (1)
4130 890 3600 in the semi-
circular recesses in the clutch.
– Unscrew the clutch.
VA
232RA012
1
: If necessary, remove the
washer (2) and spacer
sleeve (3), and cup spring (1) (if
fitted), from the crankshaft.
1
2
3
VA
932RA146
If a new clutch is installed, the
washer (2) must also be replaced.
The washer (2) in clutches with cup
spring (1) is only 1.2 mm thick,
while the washer in clutches without
cup spring is 1.5 mm thick.
Clutch shoes, carrier, springs and
cup spring as well as the required
washer are supplied as a complete
assembly (clutch). The clutch
springs may be replaced.
Always replace clutch springs in
pairs.
: Push the carrier (1) out of the
clutch shoes (2).
: Use 5910 890 2800 to detach the
clutch springs (3).
2
2
3
1
VA
932RA147
Installing
: Attach the springs (arrows) as
shown in the illustration so that
they do not project sideways.
VA
232RA015
: Hold the carrier at an angle and
place it in position, pull the clutch
shoes outwards a little and press
home the carrier as far as stop.
VA
000RA000
VA
932RA270
: Push the spacer sleeve (3) and
washer (2), and cup spring (1) (if
fitted) on to the end of the
crankshaft.
The washer (2) in clutches with cup
spring (1) is only 1.2 mm thick,
while the washer in clutches without
1
2
3
VA
932RA146
cup spring is 1.5 mm thick.
17. 15
Series 4140 FC, FS, HL, KM Components
: Screw home the clutch so that
the arrow and "OFF" face
outwards.
– On clutches with cup spring:
Check that cup spring is properly
seated in the clutch and does not
slip out of position while installing
VA
932RA271
VA
the clutch.
: Fit wrench (1) 4130 890 3600
and tighten down the clutch
firmly, b 3.3
VA
232RA018
1
: Use screwdriver bit (1)
0812 540 1112 to tighten down
the screw inside the clutch drum,
b 3.3
Reassemble all other parts in the
reverse sequence.
VA
232RA019
1
– Remove the drive tube, b 10.1
– Remove the shroud, b 5.1
– Remove the fuel tank, b 9.5.1
: Disconnect the short circuit
wire (1) and ground wire (2) from
the ignition module.
VA
232RA005
2
1
: Disconnect throttle cable (1) from
slotted pin (2) on throttle lever.
VA
232RA006
2
1
5.3 Removing and Installing
the Engine