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Innovative Solutions for Wear, Process, and Equipment
GLOBAL MINING
GLOBAL MINING                                            Performance Truck Bed Liner Systems                                                             SA1750CR Truck Bed Liner System Out Dumps The Competition

         SAS Global Mining realizes the importance of maintaining your mining operation at its peak performance level. SAS understands
         the unique challenges associated with mining and has developed innovative solutions, which are capable of handling even the harshest                SA1750CR Chromium Carbide Overlay Plate provides a very smooth surface
         of environments. This is why SAS Global Mining is the complete source for all of your wear protection needs. SAS Global not only                                and can withstand the harshest environments.
         fabricates, but also develops and produces our own wear resistant materials to meet your specific needs and specifications.

         For over 50 years SAS Global Corporation has been one of the nation’s leading suppliers of chromium carbide overlay plate,                    793C With SAS Global Liner System                                   793C With OEM Grid System
         abrasion resistant steels, ceramics, and hard facing materials. With locations in Michigan, Nevada, and Texas, SAS Global is able
         to serve all of the United States, Canada, Mexico, and beyond. SAS can provide complete material processing, custom
         fabrications, and engineering services.




                                                                                                                                                   The SAS Liner System dumps a full load in                             The OEM Liner takes 24.11 seconds
       SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay plate and Vanguard Alloy Plate to create liner systems                                    just 13.08 seconds.                                              to dump a full load.
       for your truck beds. SA1750CR and Vanguard Alloy Plate have superior abrasion resistant qualities that provide a long
       service life. No matter how small or large your truck bed is, SAS can develop a system to meet all of your needs.                             This (11) second difference results in more loads per shift over the OEM style.




        SA1750CR Chromium Carbide Overlay Plate takes an extreme impact inside of a truck bed without damaging                                  Do you have truck beds that need to be lined and/or repaired, but you can’t afford the equipment downtime?
                                            the integrity of the plate.
                                                                                                                                                If so, the SAS Global Truck Bed Exchange Program is your answer. Depending on the project scope, SAS can provide you with a
                                                                                                                                                temporary truck bed for your truck while its bed is being lined and/or repaired. The SAS Global Nevada location is equipped to
                                                                                                                                                handle the delivery and rework of your truck beds in an efficient and timely manner. Contact SAS Global to discuss an exchange
                                                                                                                                                program that will meet all your specific needs.


                                                                                                                                                                                                                SAS Global Nevada is also capable of doing work at your site
                                                                                                                                                                                                                with our fully equipped fleet of mobile service trucks.




                 The impact was so severe it bent the support rails of the truck bed, yet the SA1750CR Overlay held strong.




Copyright © 2010 SAS Global Corporation
GLOBAL MINING                                          Performance Dozer Blade Liner Systems                                                         Performance Shovel Bucket Liner Systems & Rebuilds

       SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay plate to create liner systems for your dozer blades.                          SAS Global can provide you with a high performance liner system and/or complete rebuild.
       SA1750CR’s low coefficient of friction allows for a much faster push, which increases productivity. This smooth package
                                                                                                                                        SAS Global Mining Shovel Bucket SA1750CR Liner Systems are designed to provide a faster load and unload of the bucket
       also eliminates material hang-up on the blade surface. This allows the material to flow easily across the surface of the blade
                                                                                                                                        and reduce material hang-up. Complete rebuilds of your shovel buckets are also available from SAS Global.
       liner, which reduces fuel consumption. This reduction in fuel alone will generate very substantial savings.
                                                                                                                                        The bucket below was shipped to SAS for inspection and rebuilding. Magnetic particle inspection was performed to identify
                                                                                                                                        cracks that were not readily discernible through visual inspection. The inside cheek, outer sidewall, and basket/scroll were
                                                                                                                                        stripped of the worn wear strips. The numerous worn wear strips were replaced with large, continuous plates of
                                                                                                                                        SA1750CR. This provided fewer seams for wear, enhanced material flow, and less material sticking to the bucket surface. In
                                                                                                                                        addition, the lip, vertical cutting edge, heel bands, bushings, and a four-inch section at the rear of the basket/scroll were
                                                                                                                                        removed and replaced. The rebuild was completed by replacing the worn bushings, and installing a new cast lip, teeth
                                                                                                                                        adapters and teeth.

                                                                                                                                        The images below show the condition of the bucket when it arrived at SAS Global Headquarters prior to the rebuild, depicting
                                                                                                                                        various stages of rebuild and finally the finished bucket.




                                          Performance Front End Loader Liner Systems

                             Would you like longer life and more productivity from your front end loader buckets?
       SAS Global Mining Front End Loader Liner Systems are designed to provide a faster load and unload of the bucket. This is
       achieved by the utilization of SA1750CR Chromium Carbide Overlay Plate. SA1750CR plate has a very smooth surface
       that gets slicker with use and is highly abrasion resistant. This very smooth surface prevents material hang-up.




Copyright © 2010 SAS Global Corporation
GLOBAL MINING                                               Performance Drag Line Liner Systems                                       Performance Chutes and SA1750CR Piping Systems

       SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay Plate and Vanguard Wear Plate to create liner systems
       for your Dragline Buckets. The SA1750CR provides a long service life with its superior abrasion resistant qualities, and the
       Vanguard Alloy Plate combines abrasion resistance with the ability to withstand high impact. No matter what the size of
       your bucket, SAS can develop a liner system to meet all of your needs.




                                          Performance Drag Line Pins and Bushings                                                     Performance Hammers, Breaker Plates, and Augers

                                          New and Rebuild Pins are available from SAS Global Corporation
       Why throw away your worn pins? SAS Global’s Inventory Exchange Program can save you money by taking worn pins and
       rebuilding them on a planned schedule. Worn pins received from mines are marked with permanent serial numbers. SAS
       then stores them in our own inventory, and rebuilds them during the year well ahead of your next planned maintenance.
       A continuous supply of fresh pins will always be available for when you need them. SAS Global feels we have developed a
       very comprehensive rebuilding service to meet all of your needs, all at a great savings to you.

       New pins and bushings are also available through SAS Global Mining.




Copyright © 2010 SAS Global Corporation
SA1750CR: Premium Chromium Carbide Overlay Plate
                                                                                                      SA1750CR sets the industry standard for controlling
                                                                                                      abrasive wear. SA1750CR is a Chromium Carbide
                                                                                                      Overlay Plate consisting of a Hypereutectic Matrix
                                                                                                      with up to 40% Chromium Carbides metallurgically
                                                                                                      fused to an appropriate steel substrate. This large
                                                                                                      amount of hard chromium carbides allows
                                               Very Smooth Surface                                    SA1750CR to thrive in environments of extremely
                                                                                                      high abrasion.

                                                                                                      SAS not only developed the manufacturing
                                                                                                      method, but also built and engineered the
                                                                                                      equipment used for this process. All of the alloys
                                                                                                      used in the creation of SA1750CR are custom
                                                                                                      blended by SAS Global, enabling quality control
                                                                                                      from start to finish, and insuring you receive
                                                                                                      the finest product available today.

                                                                                                      Experience what you deserve with SAS Global’s
                                                                                                      SA1750CR Chromium Carbide Overlay Plate, the
                                                                                                      true Premium.


                                                          Extensive Range of Available Thicknesses
                                                          From thick to thin, SAS Global has you covered. Thicknesses range from the thinnest 1/8" on 1/8" to
                                                          the thickest 1/2" on 1/2" (Heavier sizes available). The 1/8" on 1/8" SA1750CR is the perfect choice
                                                          when weight is an issue and you still require unparalleled wear resistance. Every available thickness
                                                          has unsurpassed chromium carbide content, a hardened matrix, even penetration, and industry
                                                          leading flatness.




                                                     Vanguard Alloy Wear Plate
   SAS developed Vanguard Alloy Wear Plate to specifically                                                        Advantages
   meet the needs and challenges associated with extreme                                                          • Through hardened for extra
   working environments. Vanguard is a water quenched,                                                              long service life
   through-hardened, martensitic steel that is highly impact                                                      • Long service life equates to less
   and abrasion resistant. The homogeneous hardness of                                                              downtime
   Vanguard is achieved by its fine-grain microstructure, which                                                   • 460 to 540 Brinell Hardness
   is steadily cooled during its special quench and tempering                                                     • High abrasion and impact resistance
   process. Vanguard is also a very strong and tough wear                                                         • Low Phosphorus and Sulphur content
   plate due to its low phosphorus and sulphur content. The                                                       • Low Carbon Content
   high hardness and strength of Vanguard allows it to outlast                                                    • High Chrome Content
   AR400 by 2 to 3 times. This allows a thinner, lighter weight                                                   • Fine-Grain, Hard Microstructure
   liner plate to be utilized.



    Available Thicknesses & Sizes: Flat Plate
    Stock Thicknesses                            Full Plate Size                                                         Vanguard Wear Strips are pre-cut and
                                                                                                                            ready for immediate shipment
    1/4" through 2" • 2.5" • 3" • 4"              96" x 288"
             Greater than 4-1/4" - Inquire for availability                                                              Call for available in-stock sizes or
                                                                                                                        have strips cut to your specifications
               Custom cut plate sizes are available

                                                                     SAS Global Corporation
      Sustaining Company Member           21601 Mullin Ave., Warren, MI 48089 • 248-414-4470 • Fax: 248-414-4480                                            Made with
                                                                                                                                                            pride in the
                                                                                                                                                                USA
Copyright © 2010 SAS Global Corporation                           www.sasglobalcorp.com

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Sas Global Mining 2010 V2

  • 1. Innovative Solutions for Wear, Process, and Equipment GLOBAL MINING
  • 2. GLOBAL MINING Performance Truck Bed Liner Systems SA1750CR Truck Bed Liner System Out Dumps The Competition SAS Global Mining realizes the importance of maintaining your mining operation at its peak performance level. SAS understands the unique challenges associated with mining and has developed innovative solutions, which are capable of handling even the harshest SA1750CR Chromium Carbide Overlay Plate provides a very smooth surface of environments. This is why SAS Global Mining is the complete source for all of your wear protection needs. SAS Global not only and can withstand the harshest environments. fabricates, but also develops and produces our own wear resistant materials to meet your specific needs and specifications. For over 50 years SAS Global Corporation has been one of the nation’s leading suppliers of chromium carbide overlay plate, 793C With SAS Global Liner System 793C With OEM Grid System abrasion resistant steels, ceramics, and hard facing materials. With locations in Michigan, Nevada, and Texas, SAS Global is able to serve all of the United States, Canada, Mexico, and beyond. SAS can provide complete material processing, custom fabrications, and engineering services. The SAS Liner System dumps a full load in The OEM Liner takes 24.11 seconds SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay plate and Vanguard Alloy Plate to create liner systems just 13.08 seconds. to dump a full load. for your truck beds. SA1750CR and Vanguard Alloy Plate have superior abrasion resistant qualities that provide a long service life. No matter how small or large your truck bed is, SAS can develop a system to meet all of your needs. This (11) second difference results in more loads per shift over the OEM style. SA1750CR Chromium Carbide Overlay Plate takes an extreme impact inside of a truck bed without damaging Do you have truck beds that need to be lined and/or repaired, but you can’t afford the equipment downtime? the integrity of the plate. If so, the SAS Global Truck Bed Exchange Program is your answer. Depending on the project scope, SAS can provide you with a temporary truck bed for your truck while its bed is being lined and/or repaired. The SAS Global Nevada location is equipped to handle the delivery and rework of your truck beds in an efficient and timely manner. Contact SAS Global to discuss an exchange program that will meet all your specific needs. SAS Global Nevada is also capable of doing work at your site with our fully equipped fleet of mobile service trucks. The impact was so severe it bent the support rails of the truck bed, yet the SA1750CR Overlay held strong. Copyright © 2010 SAS Global Corporation
  • 3. GLOBAL MINING Performance Dozer Blade Liner Systems Performance Shovel Bucket Liner Systems & Rebuilds SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay plate to create liner systems for your dozer blades. SAS Global can provide you with a high performance liner system and/or complete rebuild. SA1750CR’s low coefficient of friction allows for a much faster push, which increases productivity. This smooth package SAS Global Mining Shovel Bucket SA1750CR Liner Systems are designed to provide a faster load and unload of the bucket also eliminates material hang-up on the blade surface. This allows the material to flow easily across the surface of the blade and reduce material hang-up. Complete rebuilds of your shovel buckets are also available from SAS Global. liner, which reduces fuel consumption. This reduction in fuel alone will generate very substantial savings. The bucket below was shipped to SAS for inspection and rebuilding. Magnetic particle inspection was performed to identify cracks that were not readily discernible through visual inspection. The inside cheek, outer sidewall, and basket/scroll were stripped of the worn wear strips. The numerous worn wear strips were replaced with large, continuous plates of SA1750CR. This provided fewer seams for wear, enhanced material flow, and less material sticking to the bucket surface. In addition, the lip, vertical cutting edge, heel bands, bushings, and a four-inch section at the rear of the basket/scroll were removed and replaced. The rebuild was completed by replacing the worn bushings, and installing a new cast lip, teeth adapters and teeth. The images below show the condition of the bucket when it arrived at SAS Global Headquarters prior to the rebuild, depicting various stages of rebuild and finally the finished bucket. Performance Front End Loader Liner Systems Would you like longer life and more productivity from your front end loader buckets? SAS Global Mining Front End Loader Liner Systems are designed to provide a faster load and unload of the bucket. This is achieved by the utilization of SA1750CR Chromium Carbide Overlay Plate. SA1750CR plate has a very smooth surface that gets slicker with use and is highly abrasion resistant. This very smooth surface prevents material hang-up. Copyright © 2010 SAS Global Corporation
  • 4. GLOBAL MINING Performance Drag Line Liner Systems Performance Chutes and SA1750CR Piping Systems SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay Plate and Vanguard Wear Plate to create liner systems for your Dragline Buckets. The SA1750CR provides a long service life with its superior abrasion resistant qualities, and the Vanguard Alloy Plate combines abrasion resistance with the ability to withstand high impact. No matter what the size of your bucket, SAS can develop a liner system to meet all of your needs. Performance Drag Line Pins and Bushings Performance Hammers, Breaker Plates, and Augers New and Rebuild Pins are available from SAS Global Corporation Why throw away your worn pins? SAS Global’s Inventory Exchange Program can save you money by taking worn pins and rebuilding them on a planned schedule. Worn pins received from mines are marked with permanent serial numbers. SAS then stores them in our own inventory, and rebuilds them during the year well ahead of your next planned maintenance. A continuous supply of fresh pins will always be available for when you need them. SAS Global feels we have developed a very comprehensive rebuilding service to meet all of your needs, all at a great savings to you. New pins and bushings are also available through SAS Global Mining. Copyright © 2010 SAS Global Corporation
  • 5. SA1750CR: Premium Chromium Carbide Overlay Plate SA1750CR sets the industry standard for controlling abrasive wear. SA1750CR is a Chromium Carbide Overlay Plate consisting of a Hypereutectic Matrix with up to 40% Chromium Carbides metallurgically fused to an appropriate steel substrate. This large amount of hard chromium carbides allows Very Smooth Surface SA1750CR to thrive in environments of extremely high abrasion. SAS not only developed the manufacturing method, but also built and engineered the equipment used for this process. All of the alloys used in the creation of SA1750CR are custom blended by SAS Global, enabling quality control from start to finish, and insuring you receive the finest product available today. Experience what you deserve with SAS Global’s SA1750CR Chromium Carbide Overlay Plate, the true Premium. Extensive Range of Available Thicknesses From thick to thin, SAS Global has you covered. Thicknesses range from the thinnest 1/8" on 1/8" to the thickest 1/2" on 1/2" (Heavier sizes available). The 1/8" on 1/8" SA1750CR is the perfect choice when weight is an issue and you still require unparalleled wear resistance. Every available thickness has unsurpassed chromium carbide content, a hardened matrix, even penetration, and industry leading flatness. Vanguard Alloy Wear Plate SAS developed Vanguard Alloy Wear Plate to specifically Advantages meet the needs and challenges associated with extreme • Through hardened for extra working environments. Vanguard is a water quenched, long service life through-hardened, martensitic steel that is highly impact • Long service life equates to less and abrasion resistant. The homogeneous hardness of downtime Vanguard is achieved by its fine-grain microstructure, which • 460 to 540 Brinell Hardness is steadily cooled during its special quench and tempering • High abrasion and impact resistance process. Vanguard is also a very strong and tough wear • Low Phosphorus and Sulphur content plate due to its low phosphorus and sulphur content. The • Low Carbon Content high hardness and strength of Vanguard allows it to outlast • High Chrome Content AR400 by 2 to 3 times. This allows a thinner, lighter weight • Fine-Grain, Hard Microstructure liner plate to be utilized. Available Thicknesses & Sizes: Flat Plate Stock Thicknesses Full Plate Size Vanguard Wear Strips are pre-cut and ready for immediate shipment 1/4" through 2" • 2.5" • 3" • 4" 96" x 288" Greater than 4-1/4" - Inquire for availability Call for available in-stock sizes or have strips cut to your specifications Custom cut plate sizes are available SAS Global Corporation Sustaining Company Member 21601 Mullin Ave., Warren, MI 48089 • 248-414-4470 • Fax: 248-414-4480 Made with pride in the USA Copyright © 2010 SAS Global Corporation www.sasglobalcorp.com