Suntronic Inc. offers different types of Conformal Coating Services like Silicones, Acrylic, Parylene, Epoxy Coating, Polyuethane Coating and Thin Film/Nano Coatings which are well-known for accuracy and consistency. Feel free to contact us today to discuss your PCB conformal coating requirements. Our experts would be happy to assist you in choosing the right conformal coating material for your PCBs.
This is an introductory presentation into the world of linings that are used in various industries. We will review what a lining is and what types of linings exist in the market place. We will also discuss how to choose or specify a lining system which includes surface preparation, proper application, repairs to lining defect and how fast a lining will be ready for service.
If you have any questions Contact us at:
http://info.international-pc.com/Solutions
JSK Innovative Technology Pvt Ltd is an ISO certified electronics company that specializes in home automation products like LED drivers. It discusses the PCB design and manufacturing process, including types of PCB boards, materials used, design software, manufacturing steps, and surface mount vs through-hole assembly techniques. The document provides details on each stage of the PCB design and production process.
This document summarizes the multi-step process for manufacturing offset printing plates from aluminum coils. Key steps include cleaning and degreasing coils, graining to increase surface area, anodizing to add abrasion and corrosion resistance, applying post-treatments and coatings tuned for specific imaging technologies, converting coils into sheets, and packaging finished plates with identifiers. Quality control throughout monitors factors like tank concentrations and coating thickness to produce plates that meet requirements for high quality imaging and printing.
Sika provides adhesives and sealants for automotive assembly lines to simplify processes and increase design flexibility. Their portfolio includes direct glazing systems, solutions for mixed material bonding, and products for trim part bonding and sealing. Sika partners with automakers and suppliers to develop innovative adhesive technologies that enable lighter, stronger, safer, quieter and more sustainable vehicles.
Nowadays every machine is equipped with electronic circuitry for optimum performance of the instruments. If you are in the business of machinery that uses electronic components or allied equipment, you must choose a printed circuit board that suffices all your technical requirements along with the power constraints.
The document discusses several studies on printed electronics using gravure printing and inkjet printing techniques. It examines factors that affect gravure printed electronics like ink viscosity and thickness. Methods involve printing conductive inks on paper and PET substrates using different gravure and offset techniques. Results found gravure can print thicker films for electronics and is compatible with various inks. Inkjet printing of passive components like resistors, capacitors and inductors on polyimide is also discussed. Functional inks are used to enhance properties and an RC circuit is fabricated to test component interaction. Another study presents a fully printed wireless humidity sensor using screen printing with a planar antenna, capacitor and sensor head to remotely detect humidity shifts.
Across Canada, Nukote elastomeric coatings are the go-to choice for protecting a wide range of surfaces from the harsh effects of weather and environmental factors. Whether you're protecting your home, business, or infrastructure, Nukote elastomeric coatings are the trusted solution for long-term protection and peace of mind. Choose Nukote and experience the difference.
Learn more at - https://imcdistributors.com/nukote/nukote-products/elastomeric/
RTV SILICONE HIGH VOLTAGE INSULATOR COATING (HVIC) Atul Garg
Room Temperature Vulcanisation (RTV) silicone materials have been conceived as a remedial measure to mitigate pollution-related flashovers of #insulators suffering poor service performance.
The RTV coating can be used in order to improve and protect the surface condition of a polymer insulator. This helps to improve the performance of the polymer insulator and increase its lifespan and #powersystem reliability.
This is an introductory presentation into the world of linings that are used in various industries. We will review what a lining is and what types of linings exist in the market place. We will also discuss how to choose or specify a lining system which includes surface preparation, proper application, repairs to lining defect and how fast a lining will be ready for service.
If you have any questions Contact us at:
http://info.international-pc.com/Solutions
JSK Innovative Technology Pvt Ltd is an ISO certified electronics company that specializes in home automation products like LED drivers. It discusses the PCB design and manufacturing process, including types of PCB boards, materials used, design software, manufacturing steps, and surface mount vs through-hole assembly techniques. The document provides details on each stage of the PCB design and production process.
This document summarizes the multi-step process for manufacturing offset printing plates from aluminum coils. Key steps include cleaning and degreasing coils, graining to increase surface area, anodizing to add abrasion and corrosion resistance, applying post-treatments and coatings tuned for specific imaging technologies, converting coils into sheets, and packaging finished plates with identifiers. Quality control throughout monitors factors like tank concentrations and coating thickness to produce plates that meet requirements for high quality imaging and printing.
Sika provides adhesives and sealants for automotive assembly lines to simplify processes and increase design flexibility. Their portfolio includes direct glazing systems, solutions for mixed material bonding, and products for trim part bonding and sealing. Sika partners with automakers and suppliers to develop innovative adhesive technologies that enable lighter, stronger, safer, quieter and more sustainable vehicles.
Nowadays every machine is equipped with electronic circuitry for optimum performance of the instruments. If you are in the business of machinery that uses electronic components or allied equipment, you must choose a printed circuit board that suffices all your technical requirements along with the power constraints.
The document discusses several studies on printed electronics using gravure printing and inkjet printing techniques. It examines factors that affect gravure printed electronics like ink viscosity and thickness. Methods involve printing conductive inks on paper and PET substrates using different gravure and offset techniques. Results found gravure can print thicker films for electronics and is compatible with various inks. Inkjet printing of passive components like resistors, capacitors and inductors on polyimide is also discussed. Functional inks are used to enhance properties and an RC circuit is fabricated to test component interaction. Another study presents a fully printed wireless humidity sensor using screen printing with a planar antenna, capacitor and sensor head to remotely detect humidity shifts.
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Room Temperature Vulcanisation (RTV) silicone materials have been conceived as a remedial measure to mitigate pollution-related flashovers of #insulators suffering poor service performance.
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This document discusses rapid prototyping techniques, including liquid-based, solid-based, and powder-based systems. It provides details on stereolithography (SL), describing the process of building models layer-by-layer by curing liquid resin with a laser beam. Fused deposition modeling (FDM) is also summarized, which uses extruded thermoplastic to build parts layer by layer. Finally, selective laser sintering (SLS) is covered, using a laser beam to fuse powdered materials like nylon or metal into solid objects one layer at a time.
1. Surface mount technology (SMT) involves mounting electronic components directly onto the surface of printed circuit boards, without leads inserted into holes. This allows for higher circuit densities and smaller components compared to traditional through-hole technology.
2. SMT was developed in the 1960s and became widely used in the late 1980s. It largely replaced through-hole technology due to advantages like greater automation potential, reduced board size, and lower costs.
3. The key SMT processes are solder paste application, component placement, soldering (typically reflow soldering), cleaning, and potential rework. Reflow soldering heats up the whole board at once to melt solder, while wave
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1. Surface mount technology (SMT) involves mounting electronic components directly onto the surface of printed circuit boards rather than inserting them into holes. This allows for higher circuit densities and smaller components.
2. Key SMT processes include solder paste application, component placement, soldering via reflow or wave soldering methods, cleaning, and potential repair or rework.
3. Reflow soldering is now more common than wave soldering. It involves heating components on the board to melt solder paste using a reflow oven. This bonds components directly to pads on the circuit board surface.
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This document provides an overview of additive manufacturing (AM), also known as 3D printing. It defines AM as a process of joining materials layer by layer to make objects from 3D model data, as opposed to subtractive manufacturing methods. The document discusses different AM technologies including liquid-based, solid-based, powder bed fusion, and binder jetting. It also covers applications of AM in the medical and automotive industries, benefits of AM including design freedom and reduced material waste, and limitations such as part size restrictions.
This document discusses various methods of surface preparation for coatings. Traditional methods like sandblasting can be hazardous and harmful to the environment. A newer plasma treatment method uses low-temperature plasma discharge to clean and functionalize surfaces without pollution. Plasma treatment improves hardness, wear and corrosion resistance of surfaces and allows for better coating adhesion. While plasma treatment shows advantages over traditional methods, further optimization is still needed regarding glow discharge stability and repair of coated surfaces.
Step by step guide which will help to understand the PCB fabrication process. PCB manufacturing and assembly must be conducted in a clean environment that is free of contaminants. This is important to produce good quality boards that offer unfailing service for years.
Conformal coating protects printed circuit boards (PCBs) from heat, moisture, dust and other environmental factors by applying a thin insulating film. It prolongs the life of electronic products by preventing damage from extreme temperatures, corrosion and physical stresses. While conformal coating was once only used in military and medical devices due to high costs, it is now commonly used in consumer electronics thanks to more affordable materials and processes. The coating is applied through brushing, dipping or spraying and then cured in an oven.
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- Product descriptions of the intumescent coatings FS11 and FM-approved FS15.
- Recommendations for airless spray equipment, pumps, hoses, guns and tips for proper application.
- Guidelines for surface preparation, application procedures, drying times, and clean-up.
- Notes on storage and application temperatures, as the coatings cannot be applied below 5°C.
Fire Coating Korea - Fireproofing Spray | Fireproofing Steel in KoreaFire Security System
This document provides information on applying Fire Security Systems' FS11 and FS15 cable coatings, including:
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- Recommendations for airless spray equipment, pumps, hoses, guns and tips for proper application of the coatings.
- Guidelines for surface preparation, application procedures, drying times, and clean-up of equipment.
- Notes on storage and application temperatures for the coatings.
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Corona treating increases the surface tension/energy of HDPE sheets from 33 to approximately 45-46 dynes/cm2. The effects of corona treatment last for around 3-4 months, after which the surface energy starts to decrease again. Corona treatment does not affect the tensile strength or other physical properties of HDPE sheets. While ozone gas is emitted during corona treatment, it can be exhausted out of the work area using suitable ducting. The best adhesive to use for corona treating HDPE sheets in corrugated sheet manufacturing depends on the required peel strength, shear strength, and tack properties. Starch adhesives are commonly used but can absorb moisture over time, so synthetic adhesives based on P
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Headway Chemicals presents its range of fire protection and sealing products for the construction industry. It distributes products from NPT Italy, including one-part polyurethane sealants for joints in concrete and buildings. It also offers polyurethane foam, passive fire protection products, and intumescent fire stopping materials like sealants, mortars, coatings, and putty. Headway has a 20-year production history, fully equipped laboratories for product development and testing, and distributes globally through partnerships like the one with NPT Italy.
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2. WHAT IS PCB CONFORMAL COATING?
• Printed circuit boards (PCBs) are part of several commercial and industrial
electronic devices, and thus are exposed to different work environments. They
may be subjected to environmental hazards such as chemicals, moisture, fungus,
dust, as well as pressure and temperature fluctuations, and vibrations.
• All these factors may have a severe impact on PCBs and affect their performance.
To avoid this, conformal coating is performed on the printed circuit board.
• Suntronic Electronic Manufacturing Services (EMS) specializes in a broad range of
PCB conformal coating services that help protect your PCBs from a wide range of
harsh environments and extend their shelf life.
3. ACRYLIC PCB CONFORMAL COATINGS
At Suntronic Inc., we work with acrylic PCB conformal coatings. Acrylic films offer good protection
from different types of contaminants. The following characteristics of these coatings make them an
ideal choice for all types of PCB applications.
• Acrylic coatings are easy to apply, remove, and dry quickly.
• Their curing time is under 30 minutes, which makes them an ideal choice for rapid production.
• When applied, the coating forms a tough and durable layer over electronic components, which
protects them from moisture, fungus, and corrosion.
• Acrylic conformal coatings can protect PCBs from humidity and different sources of moisture such
as water sprays, rain, salt water sprays, or seawater exposure.
Contd...
4. ACRYLIC PCB CONFORMAL COATINGS
• They have a larger shelf life than other conformal coatings.
• This coating is also known for its excellent abrasion resistance.
• This coating forms a transparent layer of electronics and is easy to repair.
• They assure the best dielectric strength, which makes them strong enough to withstand static
discharge, which would otherwise impair the functioning of PCB.
• Acrylic conformal coatings are more economical than many other types of coatings.
• This coating conforms to IPC-CC-830 and MIL-I-46058C standards.
• It is UV traceable, which makes it suitable for inspection purposes.
5. APPLICATION METHODS
Our conformal coating services are well-known for accuracy and consistency. At Suntronic, we
employ the different methods to apply a conformal coating over PCBs:
• Manual Spraying
• Automated Spraying
• Dipping
6. APPLICATION METHOD – MANUAL SPRAYING
• In this technique, the coating is applied using a handheld spray gun or an aerosol can.
• Our experts generally employ this technique for low-volume production or prototypes.
• This technique helps assure consistency and quality across all boards, where it is applied.
• It is not recommended for large volume applications because it may produce bubble-like
defects on the surface of the PCB.
7. APPLICATION METHOD – AUTOMATED
DISPENSING
• An automated spray system or a programmed system is used to apply the coating.
• This spray system is positioned on a conveyor and features a spray head, which applies the coating
on the PCB that comes before it.
• This system can be easily programmed for selective spraying of coatings in some areas.
• It can be used for line spraying, curve spraying, spot coating, and many more.
• Our experts generally prefer automated dispensing because it can be applied on dense and
complex circuit boards.
• A system can be used to evenly coat the edges of the PCB.
8. APPLICATION METHOD – DIPPING
• The board is dipped into a container filled with conformal coating liquid up to a certain level.
• The component is dipped horizontally, vertically, or at an angle to produce complete coverage.
• The board can be automatically or manually dipped to assure a consistent coating.
• We can make a partial or complete submersion depending upon your application requirement.
• The board is removed from the coating and excess coating is dried.
9. POTTING
• Potting, also known as embedment, is another technique used to protect your
PCB from external elements.
• In this process, the PCB is encased in a shell or pot to protect it from different
elements.
• The process begins when a substrate is placed within a pot.
• A liquid compound is poured over this substrate till it is completely filled and then
covered.
• The liquid compound hardens and forms a protective cover over the device.
• This liquid and pot forms the part of the device.
• Potting is generally used for high volume PCB production.
10. POTTING AND CONFORMAL COATING – A FEW
SIMILARITIES ANALYZED
• Both these techniques are employed to protect the device from external factors.
• They use similar organic polymers to accomplish the device protection goals.
• They protect the PCB from vibrations and failing in challenging environments.
• Potting and conformal coating both protect PCBs from corrosion as well as
various major and minor impacts.
• They increase the electrical performance of your PCB.
• Each method offers distinct advantages, and must be chosen in appropriate
applications.
11. POTTING AND CONFORMAL COATING – ADVANTAGES
AND DISADVANTAGES DISCUSSED
• Both these techniques are employed to protect the device from external factors;
however, they differ in terms of their advantages and disadvantages.
Advantages of Potting
• It offers protection against thermal, chemical, as well as various types of physical
risks including condensation, vibrations, and shocks.
• Potting compounds are available in VOC-free options.
• Potting offers excellent performance for high-volume and high-speed work in
industrial environments.
12. POTTING AND CONFORMAL COATING –
DIFFERENCES ANALYZED
Disadvantages of Potting
• It is difficult to rework or inspect the printed circuit board assembly (PCBA).
• It is a time consuming process due to two-part mixing and heating.
• Added thickness and weight of the potting compound may cause design issues.
• Advantages of Conformal Coating
• Conformal coating offers protection from various low-level issues such as dust,
moisture, salt spray, and corrosion.
Contd……
13. POTTING AND CONFORMAL COATING –
DIFFERENCES ANALYZED
Advantages of Conformal Coating
• Conformal coating is applied as a thin layer and is lightweight, and these features
offer excellent design flexibility.
• The coating induces no stress on PCBs.
• The conformal coatings possess a long lifespan.
• Conformal coatings are available in VOC-free or low VOC options.
14. POTTING AND CONFORMAL COATING –
DIFFERENCES ANALYZED
Disadvantages of Conformal Coating
• Conformal coating is not suited for applications, wherein the PCBs may be exposed to
heavy duty threats.
• Some conformal coatings may contain VOCs within them, although they are
becoming a rarity now.
The choice of the right technique will depend on your application requirements. Our
experts will guide you through the right selection.
15. INDUSTRIES SERVED
At Suntronic, we provide PCB conformal coating and potting services to our clients across these
industries.
• Medical
• Oil and Gas
• Industrial Controls
• Semiconductor
• Military
• Telecommunication
• Scientific Instrumentation
16. WHY CHOOSE SUNTRONIC AS YOUR PCB CONFORMAL
COATING AND POTTING SERVICES PARTNER?
At Suntronic, we provide PCB conformal coating and potting as a part of our PCB assembly
service. The following features of our services are well-appreciated by the clients.
• We offer customizable, case-to-case variations to ensure compatibility of conformal coating and potting
with your application requirements right from prototypes to bulk volumes.
• Our quality control, engineering, production, and customer service teams work closely with you to
deliver the best products for your needs.
• We deliver the most in-depth engineering services to our customers including guidance for product
conformal coating compatibility in the design and development stages.
17. SUNTRONIC INC
Get in Touch with Us:
• Address: 1250 N. Bowser Rd, Richardson, Texas 75081
• Phone No: (972) 231-9098
• Email Id: info@suntronicinc.com
• Website: https://suntronicinc.com/
• LinkedIn: https://www.linkedin.com/company/suntronic-incorporated/
• Facebook: https://www.facebook.com/Suntronic.Incorporated/