This document is a service manual for Case IH T9.390, T9.450, T9.505, T9.560, T9.615, and T9.670 tractors. It provides instructions for removing and installing the engine and crankcase on the different tractor models, which include 9L tractors, 13L single turbo tractors, and 13L two stage turbocharger tractors. The manual also contains sections on other engine components like air cleaners, cooling systems, and exhaust systems.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
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Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
What Is Recruitment Processing Outsourcing (RPO) Services?Impeccable HR
Impeccable HR provides a wide range of RPO services for your bulk hiring needs within a stipulated period. They meticulously build RPO solutions to improve your recruitment process. RPO services are great for budget-conscious recruiters who want high-quality personnel.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
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8. INTRODUCTION
Safety rules
T9.390 [ZCF200001 - ] WE, T9.390 [ZDF200001 - ] WE, T9.390, T9.450 [ZCF200001 - ] WE, T9.450 [ZDF200001 - ] WE, T9.450, T9.505 [ZCF200001 - ]
WE, T9.505 [ZDF200001 - ] WE, T9.505, T9.560 [ZCF200001 - ] WE, T9.560 [ZDF200001 - ] WE, T9.560, T9.615 [ZCF200001 - ] WE, T9.615 [ZDF200001
- ] WE, T9.615, T9.670 [ZCF200001 - ] WE, T9.670 [ZDF200001 - ] WE, T9.670
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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13. Engine - Engine and crankcase
Engine - Remove - 9 Liter tractors
T9.390
Air conditioning - Evacuate - Air conditioning system (50.200)
Prior operation:
Hood - Remove - Hood support frame on row crop unit (90.100)
1. Disconnect air conditioning high and low pressure
hoses (1) from compressor. Unplug high pressure
sending unit (2).
NOTE: Cap and plug disconnected hoses and ports.
RCPH10FWD998BAC 1
2. Cut ties (1) and unplug harness (2).
RCPH10FWD009BBC 2
3. Loosen fan from hub.
NOTE: Hub has left hand threads.
RCPH10FWD010BBC 3
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14. Engine - Engine and crankcase
4. With the help of an assistant turn fan off hub. Re-
move out the right hand side.
RCPH10FWD011BBC 4
5. Label and disconnect heater hoses (1) and DEF/Ad-
Blue® solenoid hoses (2).
RCPH10FWD012BBC 5
6. Disconnect starter connections (1). Remove ground
strap from engine block (2).
RCPH10FWD013BBC 6
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15. Engine - Engine and crankcase
7. Remove left hand air to air tube (1) and lower radiator
hose (2). Loosen upper radiator hose clamp (3).
RCPH10FWD014BBC 7
8. Disconnect alternator cable (1). Disconnect fuel line
(2).
NOTE: Plug and cap disconnected fuel line and fitting.
RCPH10FWD015BBC 8
9. Secure cooling package with support strap (1). Re-
move right hand air to air tube (2) and upper radiator
hose (3).
RCPH10FWD016BBC 9
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16. Engine - Engine and crankcase
10. Disconnect fuel return line.
NOTE: Plug and cap disconnected hoses and fittings.
RCPH10FWD017BBC 10
11. Disconnect drive shaft from engine.
RCPH10FWD018BBC 11
12. Remove bracket on both sides over rear engine
mounts.
RCPH10FWD019BBC 12
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17. Engine - Engine and crankcase
13. Remove front engine mount bracket.
RCPH10FWD021BBC 13
14. Attach 4130 load rotor lifting bale or equivalent. Re-
move engine from tractor over left hand side rail.
RCPH10FWD022BBC 14
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18. Engine - Engine and crankcase
Engine - Install - 9 Liter tractors
T9.390
1. Attach load rotor 4130 lifting bale or equivalent to
an overhead hoist and the two engine lifting brack-
ets. Install isomounts, lift engine and set into tractor
frame.
NOTICE: The engine lifting brackets are for vertical lifting
only. Any lifting device that is not vertically in line with the
lifting brackets can damage the engine rocker arm cover or
cause bracket failure
RCPH10FWD022BBC 1
2. Install front engine mount bracket. Torque the lower
engine mount to frame bolts (1) to 90 - 107 N·m (66
- 79 lb ft). Torque the ISO mount nut (2) to 160 - 220
N·m (118 - 162 lb ft).
RCPH10FWD021BBC 2
3. Install rear retaining straps to both sides. Torque
bolts to 125 - 150 N·m (92 - 111 lb ft). .
RCPH10FWD020BBC 3
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19. Engine - Engine and crankcase
4. Connect drive shaft to drive coupler. Torque the bolts
to 95 - 108 N·m (70 - 80 lb ft).
RCPH10FWD018BBC 4
5. Connect fuel return line.
NOTE: Remove plug and cap from hose and fitting.
RCPH10FWD017BBC 5
6. Install upper radiator hose (1) and right hand air to
air tube (2). Remove support strap (3).
RCPH10FWD016BBC 6
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20. Engine - Engine and crankcase
7. Connect fuel line (1)and alternator cable (2).
NOTE: Remove plug and cap from hose and fitting.
RCPH10FWD015BBC 7
8. Tighten upper radiator hose (1). Install lower radiator
hose (2), and left hand air to air tube (3).
RCPH10FWD014BBC 8
9. Secure ground strap to engine block. (1). Connect
starter cable and wire (2) to starter.
RCPH10FWD013BBC 9
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21. Engine - Engine and crankcase
10. Connect Diesel Emission Fluid/AdBlue® (DEF/Ad-
Blue®) hoses (1) to solenoid and engine tubing.
Connect heater hoses (2) as marked during disas-
sembly.
RCPH10FWD012BBC 10
11. Install fan from right hand side of engine with the help
of an assistant.
NOTE: Hub has left handed thread.
RCPH10FWD011BBC 11
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22. Engine - Engine and crankcase
12. Tighten fan assembly to hub .
NOTE: Hub has left handed thread.
RCPH10FWD010BBC 12
13. Plug in harness connector (1) and tie harness lead
(2) to bracket.
RCPH10FWD009BBC 13
14. Attach lifting straps as shown. Use overhead crane
to set hood support frame into position.
NOTE: Be sure right hand side air conditioner line is in
place while lowering hood support frame into position.
RCPH10FWD008BBC 14
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24. Engine - Engine and crankcase
15. Install and tighten bolts securing hood support frame
to tractor frame on both sides.
RCPH10FWD007BBC 15
16. Secure hood support frame to cooling package frame
with removed hardware.
RCPH10FWD005BBC 16
17. Connect hose (1). Install clamps (2).
RCPH10FWD004BBC 17
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25. Engine - Engine and crankcase
18. Connect hoses (1) and tighten clamps. Install clamp
(2) and bracket (3) to hood support frame.
RCPH10FWD003BBC 18
19. Assemble intake tube (1) to turbo and air filter hous-
ing. Install clamps (2). Plug in harness to sensors
(3).
RCPH10FWD002BBC 19
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26. Engine - Engine and crankcase
20. Install clamps to hood support frame.
RCPH10FWD001CBC 20
21. Install clamps to hood support frame.
RCPH10FWD999BAC 21
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27. Engine - Engine and crankcase
22. Connect high and low pressure hoses to compressor
(1). Plug in high pressure sensor (2) to harness.
NOTE: Install new O-rings and lubricate with clean com-
pressor oil.
RCPH10FWD998BAC 22
23. Secure clamp (1). Plug in harness connector (2).
RCPH10FWD996BAC 23
24. Secure heater hoses and harness with clamps (1).
Plug in connector to DEF/AdBlue® heater solenoid
(2).
RCPH10FWD995BAC 24
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28. Engine - Engine and crankcase
25. Loose assemble section of exhaust from muffler/can-
ister with clamps removed during disassembly.
RCPH10FWD994BAC 25
26. Install exhaust section (1) from turbo to newly in-
stalled section. Loose assemble clamps (2).
RCPH10FWD993BAC 26
27. Assemble clamp at turbo. Adjust sections of exhaust
and tighten all clamps.
RCPH10FWD992BAC 27
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29. Engine - Engine and crankcase
28. Connect lines for DEF/AdBlue® (1) and connect har-
ness to sensor (2).
RCPH10FWD991BAC 28
29. Set air intake duct in position. Loose assemble
clamps (1)and bolts (2). Adjust and tighten.
RCPH10FWD990BAC 29
30. Assemble aspirator tube. Tighten clamps.
RCPH10FWD989BAC 30
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