This document is a service manual for an E485C crawler excavator that provides instructions for maintenance and repair of the engine, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, electrical systems, lubrication system, booms, dippers, buckets, platform, cab, bodywork, and decals. It contains safety warnings and cautions technicians to stop the engine and relieve hydraulic pressure before performing any repairs.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
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Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
6. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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7. INTRODUCTION
Personal safety
Carefully read this Manual before proceeding with main-
tenance, repairs, refuelling or other machine operations.
Repairs have to be carried out only by authorized and in-
structed staff; specific precautions have to be taken when
grinding, welding or when using mallets or heavy ham-
mers.
Not authorized persons are not allowed to repair or carry
out maintenance on this machine. Do not carry out any
work on the equipment without prior authorization.
Ask your employer about the safety instructions in force
and safety equipment.
Nobody is allowed to seat on the operator’s place during
machine maintenance unless he is a qualified operator
helping with the maintenance work.
If it is necessary to move the equipment to carry out re-
pairs or maintenance, do not lift or lower the equipment
from any other position than the operator’s seat.
TULI12WEX2004AA 1
Never carry out any operation on the machine when the
engine is running, except when specifically indicated.
Stop the engine and ensure that all pressure is relieved
from hydraulic circuits before removing caps, covers,
valves, etc.
All repair and maintenance operations should be carried
out with the greatest care and attention.
Service stairs and platforms used in a workshop or in the
field should be built in compliance with the safety rules in
force.
Any functional disorders, especially those affecting the
safety of the machine, should therefore be rectified im-
mediately.
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure
machine with wheel chocks.
Failure to comply will result in death or serious
injury.
D0013A
TULI12WEX2005AA 2
Before performing any work on the machine, attach a
maintenance in progress tag. This tag can be applied on
the left-hand control lever, safety lever or cab door.
TULI12WEX2006AA 3
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8. INTRODUCTION
Emergency
Be prepared for emergencies. Always keep at disposal on
the machine a first aid kit and a fire extinguisher. Make
sure that the fire extinguisher is serviced in accordance
with the manufacturer’s instructions.
SMIL12WEX0174AA 4
Equipment
Wear close fitting clothing and safety equipment appropri-
ate for the job:
• Safety helmet
• Safety shoes
• Heavy gloves
• Reflective clothing
• Wet weather clothing
If environment condition require it following personal
safety equipment should be at hand:
• Respirators (or dust proof masks)
• Ear plugs or acoustic ears protections
• Goggles with lateral shield or masks for eyes protection
Do not wear rings, wristwatches, jewels, unbuttoned or
flapping clothing such as ties, torn clothes, scarves, open
jackets or shirts with open zips which could get caught into
moving parts.
TULI12WEX2008AA 5
Engine - Radiator
Never leave the engine run in closed spaces without venti-
lation and not able to evacuate toxic exhaust gases. Keep
the exhaust manifold and tube free from combustion ma-
terials.
Do not refuel with the engine running, especially if hot, as
this increases fire hazard in case of fuel spillage.
Never attempt to check or adjust the belts when the en-
gine is running.
Never lubricate the machine with the engine running.
TULI12WEX2009AA 6
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10. Engine - Engine and crankcase
Engine - General specification
Performance
Maximum climbable gradient 70%
Swing speed 7.8 RPM
Travel speed
Slow 3.5 km/h (2 mph)
Fast 5.6 km/h (3 mph)
Engine specifications
Main specifications – RUSSIAN FEDERATION – MIDDLE EAST –AFRICA
Maker HINO MOTORS
Model P11CUU
Type
Water-cooled, 4 cycle direct injection type diesel engine with
intercooler turbo-charger
Number of cylinders 6 in-line
Bore 122 mm (4.80 in)
Stroke 150 mm (5.91 in)
Total displacement 10520 cm³ (642 in³)
Compression ratio 17:1
Rated output power (at 1850 RPM) ( ISO 14396:
without fan)
257 kW (349 Hp)
Maximum torque (at 1400 RPM) ( ISO 14396) 1400 N·m (1032.6 lb ft)
High idling 2050 RPM
Low idling 800 RPM
Fuel consumption rate 213 g/kWh ±6
Engine oil quantity 42.5 l (11.23 US gal)
Weight 1150 kg (2535.3 lb)
Main specifications - TURKEY
Maker HINO MOTORS
Model P11CUP
Type
Water-cooled, 4 cycle direct injection type diesel engine with
intercooler turbo-charger
Number of cylinders 6 in-line
Bore 122 mm (4.80 in)
Stroke 150 mm (5.91 in)
Total displacement 10520 cm³ (642 in³)
Compression ratio 17:1
Rated output power (at 1850 RPM) ( ISO 14396:
without fan)
257 kW (349 Hp)
Maximum torque (at 1400 RPM) ( ISO 14396) 1400 N·m (1032.6 lb ft)
High idling 2050 RPM
Low idling 800 RPM
Fuel consumption rate 213 g/kWh ±6
Engine oil quantity 42.5 l (11.2 US gal)
Weight 1150 kg (2535.3 lb)
Feeding
Type Electron type
Injection sequence 1-4-2-6-3-5
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11. Engine - Engine and crankcase
Battery (RUSSIAN FEDERATION – MIDDLE EAST – AFRICA)
Voltage 2 x 12 V
Capacity 2 x 176 A·h
Battery (TURKEY)
Voltage 2 x 12 V
Capacity 2 x 160 A·h
Starter motor
Maker SAWAFUJI
Voltage 24 V
Output 6 kW (8 Hp)
Alternator
Maker SAWAFUJI
Voltage 24 V
Output 60 A
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12. Engine - Pan and covers
Engine oil pan - Component identification (P11C-UP only)
SMIL13CEX0323GA 1
12111 Oil pan 12151 Gasket*
12149 Drain cock 9659C Gasket*
*Parts not to be reused.
Tightening torque
12149 69 N·m (610.7 lb in) 9191-10451 51 N·m (451.4 lb in)
9191-08452 31 N·m (274.4 lb in)
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13. Engine - Pan and covers
Engine oil pan - Component identification (P11C-UU only)
SMIL13CEX0515GA 1
12111 Oil pan 12151 Gasket*
12149 Drain cock 9659C Gasket*
*Parts not to be reused.
Tightening torque
12149 69 N·m (610.7 lb in) 9191-10451 51 N·m (451.4 lb in)
9191-08452 31 N·m (274.4 lb in)
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14. Engine - Pan and covers
Engine oil pan - Remove
1. Remove bolts and remove the oil pan. Refer to En-
gine oil pump - Remove (10.304).
ATTENTION: If the gasket is sticking, remove it using a
scraper, etc.
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15. Engine - Pan and covers
Engine oil pan - Install
1. Apply a small amount of liquid gasket (G) [Threebond
TB1211 (white)] to the step of the joint surface be-
tween the timing gear case and the cylinder block
and between the flywheel housing and the cylinder
block.
2. Replace the gasket with a new one and install the oil
pan.
Tightening torque :
25 N·m (221.3 lb in)
ATTENTION: Wipe off oil on the oil pan and cylinder block
before installation.
SMIL13CEX0324AB 1
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16. Engine - Pan and covers
Timing gear housing - Remove
Removal of crankshaft front oil seal
1. Reference: "Engine mechanical, Timing gear cover
and flywheel housing. Refer to Crankshaft oil seal -
Remove (10.103) for the removal of crankshaft front
oil seal.
Removal of timing gear case cover
2. Remove bolts and remove the timing gear cover.
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17. Suggest:
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18. Engine - Pan and covers
Timing gear housing - Install
Installation of timing gear cover
1. Replace the gasket and O–ring with new ones and
install the timing gear cover.
Tightening torque: 44 N·m (389.4 lb in)
2. Cut the gasket projecting to the engine lower surface
so that it becomes a flat surface.
Installation of crankshaft front oil seal
1. Reference: "Engine mechanical, Timing gear cover
and flywheel housing. Refer to Crankshaft oil seal -
Install (10.103) for the installation of crankshaft front
oil seal.
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