service repair manual

1. mccMI02L002.png
452263A1 11 ; Engine assy
452264A1 11 ; Engine assy
452587A1 11 ;
;
Engine assy
452588A1 11 ;
;
Engine assy
714927A1 11 VK39900(1)3
;
Engine
708679A1 12 U5LT0349(1)3
;
;
Package, gaskets
708680A1 13 U5LB0374(1)3
;
;
Package, gaskets
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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2. mccMI04C120.png
452277A5 11 ; Radiator assy
452357A1 12 ; Shroud
313914A3 13 ; Bracket
313913A3 14 ; Bracket
452612A3 15 Fan assy
243455A2 16 ; Seal
452351A1 17 ; Hose
452505A2 18 ; Hose
236119A3 29 Bracket
D52276 410 Insulator
700588A1 111 Cap
234122A1 412 Washer
217-92 113 ; Valve, drain
214-1440 214 ; Clamp
214-1440 215 ; Clamp
143417A3 116 ; Sensor
864-8065 417 ; Screw
614-10040 418 ; Bolt
844-8016 819 2314H002(8)3
;
Bolt
283132A1 120 ; Clutch
433908A1 121 ; Spacer
844-8012 422 ; Bolt
245391A4 123 ; Bracket
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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3. mccMI04C120.png
252823A3 124 ; Seal
844-6012 325 ; Bolt
308522A1 126 Seal assy
516-22158 127 Clamp
711109A1 128 3009206X1(4),
6511886M1(1)
3 Adapter
844-8065 429 ; Bolt
896-15008 430 ; Washer
829-1408 431 ; Nut
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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4. mccMI02K042.png
452277A5 11 ; Radiator assy
452394A1 11 ; Tank
452395A1 12 ; Tank
175163A1 23 Seal
452393A2 14 Core
452397A1 15 ; Bracket
452396A2 16 ; Bracket
614-8016 87 ; Bolt
895-11008 88 ; Washer
700588A1 19 Cap
452339A1 110 Plate
452314A3 111 ; Plate
217-92 112 ;
;
Valve, drain
452310A1 113 Plate
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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5. mccDI00E119.png
311246A1 11 ; Guard assy
315162A1 12 ; Guard assy
311244A2 23 Bracket
311245A1 24 Bracket
311242A1 25 Strap
825-2408 86 ; Nut
353342A1 27 ; Stud
895-11008 48 ; Washer
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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6. mccMI04C121.png
700805A1 11 ; Reservoir assy
700393A1 12 Bracket assy
700806A2 13 Bracket assy
700803A1 14 ; Hose
700802A1 15 ; Hose
700391A1 16 Bracket
700807A2 17 Hose assy
700858A1 18 Connector
515-22349 19 87010657(1)3
;
Clamp
516-22127 110 Clip
844-8025 511 2314H004(5)3
;
Bolt
844-8020 112 ; Bolt
825-2408 513 ; Nut
712073A1 514 ; Clamp
701125A1 115 ; Hose
A171099 116 Clamp
214-1532 117 ; Clamp
934673R1 318 ; Washer
614-8030 319 ; Bolt
844-8020 220 ; Bolt
NSS 121 Reservoir
701045A1 122 Cap
701044A1 223 Fitting
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
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7. mccMI04C121.png
705640A1 124 N.L.A.(1)3
;
;
Hose
217-153 125 ; Connector
3230683R1 226 N.L.A.(2)3
;
;
Clamp
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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8. mccMI02K044.png
452246A3 11 Housing
452248A1 12 Housing
828-16065 23 ; Bolt
896-11016 84 3019575X1(8)3
;
Washer
863-12045 25 ; Bolt
854-10040 66 ; Bolt
868-12150 27 ; Bolt
828-16070 98 ; Bolt
828-16140 29 ; Bolt
828-22110 410 ; Bolt
896-12022 411 ; Washer
828-16110 312 ; Bolt
896-12016 713 ; Washer
A175944 214 Sleeve
L126169 115 Seal
238-5154 116 ; O-ring
37-1612 317 ; Dowel
828-16090 118 ; Bolt
828-16080 519 ; Bolt
345-602 020 N.L.A.(0)3
;
Sealant
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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9. mccMI02K045.png
452230A1 11 ; Flywheel
452437A1 12 31162126(1)3 Ring, gear
328-826 103 ; Bolt
896-11012 164 3667437M1(16)3
;
Washer
452202A1 15 Shaft, drive
452441A1 16 Plate
628-12030 67 ; Bolt
371918A1 18 Bearing, ball
331-117 09 ; Lubricant
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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10. mccMI01J002.png
185552A2 11 ;
;
Solenoid assy
222-615 12 ; Elbow, 90
190752A1 13 Cartridge
NSS 14 Housing
A171946 15 N.L.A.(1)3 Nozzle
322177A1 16 Reducer
291586A1 17 Bracket
844-8012 28 ; Bolt
844-12080 29 ; Bolt
303008A1 110 ; Tube
307762A1 111 Seal, copper
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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11. mccMI02L005.png
452709A3 11 ; Hose assy
128485A1 22 ; O-ring
122553A1 13 Cap
1250594C2 14 Core
452276A3 15 Condenser
452710A3 16 ; Hose assy
128485A1 17 ; O-ring
128484A1 18 ; O-ring
128483A1 19 ; O-ring
1250594C2 110 Core
122554A1 111 Cap
452711A2 112 ; Hose assy
128483A1 213 ; O-ring
452708A3 114 ; Hose assy
128483A1 215 ; O-ring
291295A2 116 Tube assy
291293A3 117 Tube assy
246088A2 118 Seal
232948A2 119 ; Switch assy
708617A1 119 ;
;
Switch assy
306132C1 020 ; Strap, cable
1999755C3 121 ; Compressor assy
1990758C2 122 Dryer
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
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12. mccMI02L005.png
452625A1 123 Bracket assy
452626A1 124 Bracket assy
T102980 125 Clamp
844-8025 126 2314H004(1)3
;
Bolt
844-8020 127 ; Bolt
825-2408 128 ; Nut
700462A1 129 ; Belt
A189155 130 ; Pulley
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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13. mccMI02L005.png
452563A1 131 Spacer
700457A2 132 Bracket assy
844-10035 633 ; Bolt
700461A2 134 Bracket assy
814-10130 135 ; Bolt
832-10410 336 ; Nut
3120737R1 337 Washer
700450A1 138 Plate assy
700451A1 139 Block
700454A1 140 Adjuster
827-12070 141 ; Bolt
892-11012 242 ; Washer, lock
896-11012 443 3667437M1(4)3
;
Washer
829-1412 244 ; Nut
827-12050 145 ; Bolt
814-10040 246 ; Bolt
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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14. mccMI04C122.png
701138A1 11 Cooler
452276A3 12 Condenser
700531A1 13 ; Bracket assy
447909A1 14 6503464M91(1)3
;
Bracket assy
452279A2 15 ; Plate
844-8012 46 ; Bolt
844-8016 27 2314H002(2)3
;
Bolt
906044R1 39 Bolt, special
614-10030 210 ; Bolt
445821A1 211 ; Stud
452355A1 112 Hose
452353A2 113 Hose
700747A1 514 ; Clamp
361828A3 116 Hose
452501A1 117 Hose
435328A1 118 ; Clamp
495-71041 619 ; Washer
825-1410 220 ; Nut
700433A1 121 Bracket
700430A2 122 Bracket assy
700592A1 123 Seal
700429A1 124 Plate
701777A1 124 ; Plate
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
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15. mccMI04C122.png
701124A1 125 Seal
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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16. mccMS96M014.png
1999755C3 11 ; Compressor assy
135324A2 12 N.L.S.(1)3 Clutch assy
A49667 13 Plug
128483A1 14 ; O-ring
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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17. mccMI02L007.png
452400A2 11 ; Air cleaner assy
700513A1 12 ; Element
700514A1 13 ; Element
NSS 14 Cover assy
NSS 25 Strap
NSS 16 Decal
NSS 17 Cap
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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18. mccMI04C123.png
452400A2 11 ; Air cleaner assy
452406A2 12 Bracket assy
700389A1 13 Bracket
844-10025 44 ; Bolt
627-10025 45 ; Bolt
895-11010 46 ; Washer
844-6020 27 ; Bolt
214-1528 48 Clamp
452725A2 19 Hose
307123A1 110 Valve, exhaust
452726A2 111 Hose
452529A2 112 Duct
214-31112 113 ; Clamp
TBA 114 Nut
TBA 115 Washer
452418A3 116 ; Hose
701046A2 116 ;
;
Hose assy
214-1460 117 ; Clamp
214-1440 118 ; Clamp
214-1506 219 ; Clamp
701203A1 120 ;
;
Adapter
701204A1 121 ;
;
Seal
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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19. mccMI04C123.png
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
w

20. mccMI05J006.png
452509A1 11 Muffler
700365A1 11 ; Muffler
452326A1 12 452326A2(1)3 Manifold
700334A1 13 Bracket assy
452324A1 14 Tube
432363A1 15 Gasket, pipe
197008A1 16 Clamp
892-11008 67 ; Washer, lock
829-1408 68 ; Nut
844-12035 39 ; Bolt
614-12040 410 ; Bolt
896-11012 611 3667437M1(6)3
;
Washer
829-1412 212 ; Nut
844-8012 413 ; Bolt
844-8016 213 2314H002(2)3
;
;
Bolt
700387A1 114 Shield
96900C1 215 ; Nut
1975782C1 216 ; Bolt
349947A1 117 Panel
709543A1 118 Bracket
700082A2 119 Box, tool
326577A1 220 ; Seal
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
w

21. mccMI05J006.png
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
w

22. mccMI04C125.png
701107A1 11 ; Housing
708832A1 11 3716C451(1)3
;
Housing
314659A1 12 21826412(1)3 Gasket, cover
844-8020 83 ; Bolt
844-8025 54 2314H004(5)3
;
Bolt
218559A1 45 2314K161(4)3
;
Bolt
844-10065 45 2314J011(4)3
;
;
Bolt
701110A1 16 4111A034(1)3
;
;
Gear
708834A1 16 ;
;
Gear
F62671 27 0050345(2)3 Bushing
701111A1 18 Gear
218368A1 19 Washer
218366A1 110 Dowel
795672R1 111 Washer
281588A1 112 Bolt
126-21 113 Key, woodruff
3118213R1 114 Cap
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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23. mccMI04C125.png
281585A1 115 2314J011(3), 3272A033(1)3 Plate
218373A1 316 2314J010(3)3 Bolt
701108A1 117 ;
;
Cover assy
708833A1 117 2418F437(1),
3716M181(1)
3
;
;
Cover assy
218375A1 118 2418F437(1)3 Seal
701109A1 119 21826409(1)3
;
Gasket, cover
708731A1 119 21826410(1)3
;
Gasket, cover
217946A1 220 825-2408(2)3
;
Nut
218377A1 221 Stud
844-8030 722 ; Bolt
218069A1 623 Bolt
895295H1 124 33552414(1)3 Adapter
218069A1 125 ; Bolt
844-8030 226 ;
;
Bolt
217-439 127 ;
;
Plug
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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24. mccMI02L008.png
701006A1 11 U5MW0196(1)3
;
Pump assy
437365A1 12 U7LW0173(1)3
;
Kit, repair
NSS 13 Cover
NSS 14 Impeller
NSS 15 Seal
NSS 16 Seal, oil
NSS 17 Ring, retaining
NSS 18 Ring, retaining
NSS 19 Shaft
NSS 110 Bearing, ball
NSS 111 Bearing, needle
701007A1 112 Gear
314705A1 113 3687Y016(1)3 Gasket, housing
218391A1 114 2314K166(1)3 Bolt
285433A1 215 2314H012(2)3 Bolt
218571A1 316 2314H017(3)3 Bolt
281653A1 117 Bolt
433430A1 318 2314H746(3)3 Bolt
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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25. mccMI04C126.png
701011A1 11 4133L029(1)3
;
Flange assy
394909A1 12 Plug
394908A1 13 2415H492(1)3 O-ring
394907A1 14 3381J008(1)3 Ring
701012A1 15 2485C034(1)3 Thermostat
314704A1 16 2415A090(1)3 O-ring
218559A1 27 2314K161(2)3
;
Bolt
844-8025 78 2314H004(7)3
;
Bolt
701008A1 19 3771K233(1)3 Housing
701009A1 110 3686D008(1)3 Gasket, housing
217-439 211 ; Plug
293517A1 112 Bolt
701010A1 113 ; Hose assy
309102A1 214 Clamp
314698A1 115 Cover
293191A1 116 Seal
895295H1 117 33552414(1)3 Adapter
708831A1 218 Plate
708830A1 119 4113H077(1)3
;
Housing assy
NSS 120 Hub
NSS 121 Shaft
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
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26. mccMI04C126.png
217942A1 422 Bolt
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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27. mccMI04C127.png
701013A1 11 Compressor assy
448797A1 12 Stud
217977A1 43 2318A605(4)3
;
Nut
701014A1 14 Gear
448017A1 15 2415H461(1)3 O-ring
448013A1 16 Stud
864-10014 17 ; Bolt
87402792 18 Washer
218524A1 19 Bracket
844-8020 210 ; Bolt
217942A1 111 Bolt
701015A1 112 ; Plate
701016A1 113 2415H500(1)3 O-ring
218180A1 214 Bolt
448897A1 115 Bracket
448016A1 116 O-ring
448021A1 117 Bearing, roller
448798A1 118 Hub
701017A1 119 3117C261(1)3 Gear
448796A1 120 Plate
844-8016 321 2314H002(3)3
;
Bolt
448011A1 322 Bolt
313792A1 423 Bolt
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
w

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29. mccMI04C127.png
701205A1 124 ; Adapter
701206A1 125 ; Washer, thrust
701207A1 126 ; O-ring
701201A1 127 Hose assy
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
w

30. mccMI02L063.png
701013A1 11 Compressor assy
701021A1 12 3482V078(1)3 Hose
331171A1 23 Connector
701019A1 44 Clip
F62407 25 Washer
701020A1 26 Adapter
701018A1 17 Hose
844-10020 18 ; Bolt
701022A1 19 ; Pipe
F62314 210 218682A1(2)3 Sleeve
F62325 211 Nut
315961A1 112 Clip
F62873 113 Washer
331148A1 214 0206002(2)3 Union
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
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31. mccMI04C128.png
700917A1 11 Manifold
700918A1 22 3688A033(2)3 Gasket, manifold
218079A1 63 2314H099(6)3 Bolt
700919A1 64 2314H026(6)3 Bolt
700920A1 15 Shield
218002A1 26 Bolt
708838A1 17 2666A018(1)3 Element
701024A1 18 Elbow
701025A1 19 3685A022(1)3 Gasket, manifold
844-8025 410 2314H004(4)3
;
Bolt
700889A1 111 2874A018(1)3 Sensor
700892A1 112 2415H003(1)3 O-ring
700897A1 113 U5MK1073(1)3 Sensor
700898A1 114 2415H001(1)3 O-ring
702633A1 115 Bracket
814-6016 116 ; Bolt
Replacement3
MC Series (2002-2007) - MC01 - MC POWER 6 (6 Cyl) -
7_3203
McCormick_Ne
w