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1. MAINTENANCE SCHEDULE FOR AC338 MONTH: YEAR: 200 M/C NO:
DAILY
S.No DESCRIPTION 1st WEEK 2nd WEEK 3rd WEEK 4th WEEK REMARKS
1 CLEANING MACHINE WITH CLEAN COMPRESSED AIR (REF 1.1)
2 CLEANING OF GRIPPERARM CHOCKING (EVERY RED LIGHT)
3 ATTEND ALL OFF STD SPINDLES IN REPORT
4 INSPECT COOLING FAN&TEMP OF INVERTOR ( NOT > 55*)
5 INSPECT DOFFER OPERATION (ATLEAST 3 DOFFS)
6 INSPECT BLOWER REVERSAL OPERATION
7 INSPECT LIFT & BRAKE FUNCTION OF CRADLE
S.No WEEKLY
DESCRIPTION 1st WEEK 2nd WEEK 3rd WEEK 4th WEEK REMARKS
1 INSPECTION OF BELTS ,PULLEYS & ITS ALIGNMENT (dht)
2 CLEANING OF RETAINER TUBES ***
3 CLEAN USTER SLOT&DOUBLE YARN CUT ( QA DEPT)****
4 CLEANING OF WAX AREA WITH BRUSH & APPLICATION*
5 CLEAN FILTERS (dust extn,mainsuction travelling cleaner)
6 INSPECT COOLING FAN&TEMP OF INVERTOR ( NOT > 55*)
& CLEANING OF INVERTOR COOLING BLOCK.
7 INSPECT YARN TRAP FUNCTION
8 CLEAN & LUBRICATE BLOWER REVERSAL DEVICE
S.No FORTNIGHT
DESCRIPTION 1st 2nd REMARKS
1 CLEAN , LUBE(RS400) & CHECK OPERATION OF SPLICER -
LOWER -DOFFER SCISSORS
2 PRINT TEST REPORT & ATTEND OFF STD SPINDLES ***
3 CHECKING SPLICE APPEARANCE&STRENGTH (QAD) ****
4 DRAINING COMP AIR FILTER **
5 INSPECT THE SHUTTERS & CYLINDER OPERATION OF
DUST REMOVAL
S.No MONTHLY
DESCRIPTION REMARKS FOREMAN REMARKS BY MAINT MANAGER
1 CLEAN SUCTION,DUST FAN **
2 BOBBIN REJECTION STUDY ( stop DHT belt&study if rejn
is due to ringframe or autoconer(QA DEPT)

2. MAINTENANCE SCHEDULE FOR AC 338 YEAR: 200
QUATERLY
S.No DESCRIPTION 1st 2nd 3rd 4th REMARKS
1 CLEANING & SILICON OILING OF RH ADOPTOR ***
2 CL SPLICER COMPONENTS with luke warm soapy water
3 CLEANING OF TENSION ASSY.with talcum powder***
4 CLEANING OF DOFFER
5 VACUUM CLEANING OF ELEC.COMP(ELEC.DEPT) **
6 CLEAN IMPELLER OF MAIN SUCTION FAN
7 INSPECTION OF DOFFER ROLLERS & RAILS IF RUSTED
8 PACKAGE WEIGHT & DIA CHECK ( QA DEPT) *
9 INSPECT DEFLECTION PLATES IN SPINDLE
10 VACUUM CLEANING OF SPINDLE HOUSING
12 INSPECT CERAMICS OF SPINDLE
13 CLEAN LOOP-GATE PLUNGER & LUBRRICATE A BIT.
14
HALF YEARLY
S.No DESCRIPTION 1st 2nd REMARKS
1 INSPECT SYNC. CUTTING OF SPLICER SCISSORS (232`)**
2 SU.ARM SETTI(95mm,1-2mmfrom def plate, 6mmfrom pac)
3 CRADLE SETTING(alignment11mm rhside,rh sidelift 0.5mm **
4 RH LH ADPTR GREASING(2nd time remv oldgrease) ***
5 INSPECTION OF SPLICER VALVES BY SOUND **
6 INSPECT&FILL DAMP.CYL OIL (if reqd) **
7 BOBBIN PEG CENTERING
8 INSPECT CYCLING GEAR BOX-FOR ANY PLAY IN GEARS
& WORNOUT OF BUSHES.
YEARLY

3. S.No DESCRIPTION REMARKS SUPERVISOR REMARKS:MAINTENANCE MANAGER
1
2 INSPECT IF ANY OIL LEAK IN PACKAGE CONVEYOR& DHT
3 TIGHTENING ELEC. CONTACTS IN PANEL (ELEC.DEPT)
INSPECT FUSES + HOLDERS & DISCHARGE RESISTOR
4 CLEAN MAGAZINE AREA OF RM
5 MAIN SUCTION MOTOR GREASING **
6 CLEANING OF UPPER & LOWER END SENSORS.
7 DOFFER GEARS GREASING
8 LUBRICATE BOBBIN PEG SHAFT
9 REDO THE DOFFER SETTINGS
MORE THAN YEAR
S.No DESCRIPTION DURATION DUE ON DONE ON NEXT DUE REMARKS:MAINTENANCE MANAGER
1 GREASING OF CAM FOLLERS OF CYCLING CAM,SPLICER, 2 YEARS
ROUND MAGAZINE & DOFFER
2 REMOVE OLD GREASE IN DRUM BEARING& APPLY 1.5 YEARS
NEW GREASE
3 REFILLING DAMPING CYLINDER OIL (100mm2/S) * 4 YEARS
4 INVERTOR HEALTH CHECK ( CAPACITORS REPLACING) 5 YEARS