Kristen’s Cookie Co.  -  Case How long will it take to fill a rush order? How many orders can you fill in one night assuming 4 hours each night? How much of your own and your roommate’s time will it take to fill each order? Should you give a volume discount?  If so, how much? How many food processors and baking trays will you need? Changes – better cookies, more cookies in less time or lower cost?  Additional oven?
Kristen’s Cookie Co. - #1 26 minutes / dozen What is the bottleneck?  - Bake Operation (6 dozen / hr) Wash, mix, spoon Bake Cool Pack Accept Payment 6 + 2 min per dozen. 7.5 dozen per hour 10 min per dozen 6 dozen per hour 5 min per dozen 12 dozen per hour 2 min per dozen 30 dozen per hour 1 min per dozen 60 dozen per hour
Kristen’s Cookie Co. - #2 Less 8 min startup and 8 min finish, max capacity = (4*60 – 16) / 10 = 224/10 = 22
Kristen’s Cookie Co. - #3 Kristen works 8 mins / batch or about 8x6 or 48 mins / hr = 80% Roommate works 4 mins / batch or about 24 mins / hr = 40% Profitability? Assume Price = $5 / dzn;  Cost = $0.70 Max profit = (22x5) – (22x0.7) = $110 - $15.40 = $94.60  or  $23.65 / hr.

Kristen cookie case

  • 1.
    Kristen’s Cookie Co. - Case How long will it take to fill a rush order? How many orders can you fill in one night assuming 4 hours each night? How much of your own and your roommate’s time will it take to fill each order? Should you give a volume discount? If so, how much? How many food processors and baking trays will you need? Changes – better cookies, more cookies in less time or lower cost? Additional oven?
  • 2.
    Kristen’s Cookie Co.- #1 26 minutes / dozen What is the bottleneck? - Bake Operation (6 dozen / hr) Wash, mix, spoon Bake Cool Pack Accept Payment 6 + 2 min per dozen. 7.5 dozen per hour 10 min per dozen 6 dozen per hour 5 min per dozen 12 dozen per hour 2 min per dozen 30 dozen per hour 1 min per dozen 60 dozen per hour
  • 3.
    Kristen’s Cookie Co.- #2 Less 8 min startup and 8 min finish, max capacity = (4*60 – 16) / 10 = 224/10 = 22
  • 4.
    Kristen’s Cookie Co.- #3 Kristen works 8 mins / batch or about 8x6 or 48 mins / hr = 80% Roommate works 4 mins / batch or about 24 mins / hr = 40% Profitability? Assume Price = $5 / dzn; Cost = $0.70 Max profit = (22x5) – (22x0.7) = $110 - $15.40 = $94.60 or $23.65 / hr.

Editor's Notes

  • #3 What resources limit the system? Oven => Bake Mixer & Kristen => Wash, mix, spoon Space => Cooling Roommate => Loading oven, packing, accept, payment.
  • #5 Profitability? Say $5 / dzn Cost = 0.70 Max profitability / day = (22 x 5) – (22 x 0.7) = $110 – $15.40 = $94.60 or $23.65 / hr. Can Kristen do this alone? Labor (for 1 dozen) = 12 minutes or 5 dz. per hr.; Vs. 6 dz w/ roommate When will an order be ready for a customer to pickup? 10 minutes x (number of dz cookies ahead of the customer) + 5 cool + 2 pack What you should have learned: Identify the bottleneck and it’s impact How to determine throughput time How resources can be the bottleneck What a setup is and how it impacts capacity