parts catalogue manual

1. The labor hours specified in this manual are set by Daedong`s qualified service mechanics. The service hour for every service task was precisely measured
based on the experience of our mechanics. Then, the labor hour was set by applying adjustment factors to this service hour so that this manual could be used by
mechanics having different levels of expertise and servicing in various regions.
The features of this manual are as follows;
1. Figures and reference numbers used in this manual are identical to those in the part manual to make searching easier.
2. As every individual part and component has its own code (except for hardware), it is easy to locate correct job codes faster.
3. The index attached to this manual serves as an additional measure for convenient searching of job codes.
How to use this manual
1. The same job code should not be used more than once since the labor hour for one job code is for both disassembly and re-assembly jobs.
2. In most cases, only one code should be used in one group (page) at a time. However,
* More than one job code can be used in one guoup when performing serveral differnt tasks.
* One job code can be used two times in case when both LH and RH parts are serviced at the same time.
3. DO not use subordinate job codes even if they are in deffernt groups. For example, “Bonnet R&R” and “Complete engine R&R should not be used at the same
time since “Bonnet R&R” is included in “Complete engine R&R”. In this case, only “Complete engine R&R” shoule be used.
4. Use of a separate warranty request form is required for each failure.
5. Use only one job code when servicing serveral adjacent or related parts. For example, if the bevel gear, its shaft and bearings are replaced the same time, use
only the top level job code applicable.
6. Time taken for reconditioning, resealing, overhaul, related oil draining and refilling, part flushing and adjustment after replacing parts are inclued in the labor
hours of these job codes.
Therefore, there is no need to include other job codes for such services.
7. Labor hours for diagnosis and implement R&R are not included the job codes. Use the following extra job codes as needed with specific job descriptions on the
warranty request form:
* X999001: 0.5 hr. R&R of detachable main body of loaders, backhoes, mid-mount mowers, etc.
* X999002: 1.0 hr. Diagnosis time
* X999003: 2.0 hr. R&R of components used in the mounting of loaders, backhoes, mid-mount mowers, etc.
8. Failure to by the above instructions when drawing up the warranty request form(including on-line request) will result in rejection of your warranty claim.
9. If additional time is used for service, indicate details as to why and how many hours were needed in the description field of the form. Use of random job codes
will result in your warranty being rejected.
FOREWORD
목차.indd 1 2008-10-18 오전 10:55:06

2. INDEX 1 SECTIONAL GROUPING................................................................................................................................................. 7
INDEX 2 SORTED BY GROUP NAME............................................................................................................................................ 15
INDEX 3 SORTED BY PART NAME.
............................................................................................................................................... 19
4A200LX-E010 CYLINDER BLOCK GROUP............................................................................................................................................ 46
3B183-E020 OIL PAN GROUP.............................................................................................................................................................. 48
4A200-E030 CYLINDER HEAD GROUP.
.............................................................................................................................................. 50
4A220TLX-E040 GEAR CASE GROUP....................................................................................................................................................... 52
TD2200-E050 MAIN BEARING CASE GROUP....................................................................................................................................... 56
3B183-E080 VALVE ROCKER ARM GROUP.
....................................................................................................................................... 58
4A220-E090 CYLINDER HEAD COVER GROUP................................................................................................................................. 60
4A220A-E100 CAMSHAFT GROUP........................................................................................................................................................ 62
3B183-E110 PISTON, CRANKSHAFT GROUP.................................................................................................................................... 64
4A200-E110 PISTON, CRANKSHAFT GROUP.................................................................................................................................... 68
4A200B-E120 FLYWHEEL GROUP......................................................................................................................................................... 70
4A220-E130 NOZZLE HOLDER GROUP.
............................................................................................................................................. 72
3B183-E140 FUEL CAMSHAFT GROUP.............................................................................................................................................. 74
4B243-E150 SPEED CONTROL PLATE GROUP................................................................................................................................. 76
4B243LX-E160 ENGINE STOP LEVER GROUP.
...................................................................................................................................... 78
3B183-E170 GOVERNOR GROUP....................................................................................................................................................... 82
3A165-E180 WATER PUMP GROUP.................................................................................................................................................... 84
3B183-E190 WATER HOSE GROUP.................................................................................................................................................... 86
3B183LX-E200 DYNAMO GROUP............................................................................................................................................................ 88
3A165-E220 MANIFOLD GROUP......................................................................................................................................................... 90
EX45H-T105A CLUTCH GROUP............................................................................................................................................................. 92
EX45H-T135A CLUTCH HOUSING 1 GROUP........................................................................................................................................ 94
EX45H-T145A CLUTCH HOUSING 2 GROUP........................................................................................................................................ 96
EX45H-T155A
MID CASE GROUP.......................................................................................................................................................... 98
EX45H-T165A TRANSMISSION CASE GROUP.
..................................................................................................................................... 100
TABLE OF CONTENTS
- -
목차.indd 3 2008-10-18 오전 10:55:06

3. - -
EX45H-T435A REAR DIFFERENTIAL SYSTEM GROUP.
....................................................................................................................... 102
EX45H-T285A PTO SHAFT GROUP........................................................................................................................................................ 104
EX35H-T455A BRAKE CASE GROUP..................................................................................................................................................... 108
D360-T610A HYDRAULIC CYLINDER BODY GROUP.
........................................................................................................................ 110
D360-T620A HYDRAULIC LIFT ARM GROUP...................................................................................................................................... 112
EX45H-T635A HYDRAULIC CYLINDER ASSEMBLY GROUP................................................................................................................ 114
D360-T640A HYDRAULIC CONTROL SYSTEM 2 GROUP.................................................................................................................. 116
EX45H-T685A TOP LINK BRACKET GROUP.
......................................................................................................................................... 120
EX35H-T595A STEERING CYLINDER GROUP...................................................................................................................................... 122
EX35H-T725A GEAR PUMP GROUP...................................................................................................................................................... 124
DK45CHSE-T755A
JOYSTICK VALVE GROUP.............................................................................................................................................. 126
DK45CHSE-T755A JOYSTICK VALVE GROUP.............................................................................................................................................. 128
D380L-T500A BEVEL PINION SHAFT GROUP...................................................................................................................................... 130
EX45H-T555A BEVEL GEAR SHAFT GROUP........................................................................................................................................ 132
EX45H-T545A BEVEL GEAR CASE GROUP.......................................................................................................................................... 134
EX45H-T565A FRONT AXLE CASE GROUP.
.......................................................................................................................................... 138
EX35H-T575A FRONT AXLE GROUP.
..................................................................................................................................................... 140
EX45H-T485A REAR AXLE GROUP........................................................................................................................................................ 142
D380L-T560A PROPELLER SHAFT GROUP.
......................................................................................................................................... 144
EX45H-T925B BATTERY GROUP.
........................................................................................................................................................... 146
EX45M-T935B ELECTRICAL SYSTEM 1 GROUP................................................................................................................................... 148
EX35M-T955B ELECTRICAL SYSTEM 3 GROUP................................................................................................................................... 150
DK45CHSE-T956A CRUISE CONTROL GROUP............................................................................................................................................ 152
DK45CHSE-T1235C CABIN LIGHT 1 GROUP.................................................................................................................................................. 156
DK45CHSE-T1215C CABIN ELECTRICAL 1 GROUP....................................................................................................................................... 158
DK45CHSE-T1225C CABIN ELECTRICAL 2 GROUP....................................................................................................................................... 162
DK45CHSE-T1125C WIPER MOTOR GROUP.
................................................................................................................................................. 164
EX45H-T015A AIR CLEANER GROUP.................................................................................................................................................... 166
EX45H-T025A MUFFLLER GROUP ........................................................................................................................................................ 168
EX40H-T035A RADIATOR GROUP.
......................................................................................................................................................... 170
목차.indd 4 2008-10-18 오전 10:55:07

4. DK45CHSE-T045A AIRCON BRACKET GROUP............................................................................................................................................ 174
EX35H-T825A BONNET 1 GROUP.......................................................................................................................................................... 176
EX45H-T735A SUCTION FILTER GROUP.
.............................................................................................................................................. 178
D380L-T550A FRONT AXLE BRACKET GROUP.
................................................................................................................................... 180
EX45H-T715A DOUBLE ACTING VALVE LEVER GROUP...................................................................................................................... 182
EX45H-T915A SEAT GROUP................................................................................................................................................................... 184
EX40-T1065B FRONT END WEIGHTS GROUP(OPTION) .................................................................................................................... 186
EX40-T1075B REAR WEIGHTS GROUP(OPTION) ............................................................................................................................... 188
EX45H-T465A BRAKE PEDAL GROUP................................................................................................................................................... 190
EX45H-T785A POSITION DRAFT LEVER GROUP................................................................................................................................. 194
EX45H-T845A FRAME GROUP............................................................................................................................................................... 198
DK45CHSE-T835A DK45CHSE-T835A AIRCON, HEATER GROUP.......................................................................................................... 202
DK45CHSE-T1085C CABIN GROUP................................................................................................................................................................. 204
DK45CHSE-T1155C AIRCON GROUP.............................................................................................................................................................. 206
DK45CHSE-T1095C WINDSHIELD(CABIN)...................................................................................................................................................... 208
DK45CHSE-T1105C GATE GROUP(CABIN)..................................................................................................................................................... 212
DK45CHSE-T1115C REAR GLASS GROUP(CABIN)....................................................................................................................................... 218
DK45CHSE-T1135C ROOF GROUP(CABIN).................................................................................................................................................... 222
DK45CHSE-T1145C FENDER GROUP(CABIN).
............................................................................................................................................... 226
DK35HSE-T585A FRONT WHEEL GROUP.................................................................................................................................................. 228
EX35H-T775A HST EXTERNAL HYDRAULIC LINE GROUP.................................................................................................................. 230
EX45H-T175A DRIVE SHAFT GROUP.................................................................................................................................................... 232
EX45H-T195A HST ASSEMBLY GROUP................................................................................................................................................ 234
EX45H-T205A COUNTER SHAFT GROUP............................................................................................................................................. 236
EX45H-T235A RANGE SHAFT GROUP.................................................................................................................................................. 238
EX45H-T255A SPIRAL BEVEL PINION GROUP..................................................................................................................................... 240
EX35H-T265A FRONT DRIVE SYSTEM GROUP.
................................................................................................................................... 244
EX45H-T275A PTO COUNTER SHAFT GROUP..................................................................................................................................... 248
DK45CHSE-T2055B MID PTO GROUP(OPTION) .
........................................................................................................................................... 252
EX45M-T365A RANGE FORK GROUP.
................................................................................................................................................... 256
- -
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5. - -
EX45M-T445A DIFFERENTIAL LOCK FORK GROUP.
............................................................................................................................ 258
EX45H-T195B
HST PARTS GROUP........................................................................................................................................................ 260
EX35H-T605A POWER STEERING UNIT GROUP.
................................................................................................................................. 268
D360-T630A HYDRAULIC CONTROL SYSTEM 1 GROUP.................................................................................................................. 270
D360-T660A MAIN DISTRIBUTOR VALVE GROUP............................................................................................................................. 272
EX45CH-T705-1A EXTERNAL HYDRAULIC VALVE 1 GROUP.................................................................................................................... 274
EX45H-T736A INLET TUBE GROUP....................................................................................................................................................... 276
EX45H-T745A MODULATE VALVE GROUP............................................................................................................................................ 278
EX35H-T746A PTO HYDRAULIC TUBE GROUP.................................................................................................................................... 280
DK45CHSE-T785A RANGE LEVER GROUP.................................................................................................................................................. 282
EX45H-T790A DOWN SPEED CONTROL GROUP................................................................................................................................. 284
D380L-T480A FRONT AXLE SUPPORT GROUP................................................................................................................................... 286
EX45H-T525A FRONT DIFFERENTIAL GROUP..................................................................................................................................... 288
DK45CHSE-T965A LIGHT GROUP.
................................................................................................................................................................ 290
CK30M-T1020A 7 PIN SOCKET GROUP.................................................................................................................................................. 292
EX45H-T305A HST CONTROL GROUP.
................................................................................................................................................. 294
EX45H-T375A CHANGE LEVER GROUP.
............................................................................................................................................... 296
EX45H-T505A FRONT AXLE FRAME GROUP........................................................................................................................................ 298
EX45H-T596A CYLINDER COVER GROUP............................................................................................................................................ 302
DK35-T785A THREE POINT CONNECTOR SYSTEM 1 GROUP......................................................................................................... 304
EX45H-T805A THREE POINT LINK SYSTEM 2 GROUP........................................................................................................................ 308
EX45H-T815A DRAWBAR GROUP.
......................................................................................................................................................... 310
DK45CHSE-T825A
BRAKE ROD GROUP...................................................................................................................................................... 312
EX45H-T855A OIL TANK GROUP............................................................................................................................................................ 314
EX45M-T865A THROTTLE GROUP......................................................................................................................................................... 318
EX45H-T875A INSTRUMENT METER COVER GROUP......................................................................................................................... 322
DK45CHSE-T865A STEP GROUP.
.................................................................................................................................................................. 324
DK45CHSE-T895A HST PEDAL GROUP........................................................................................................................................................ 328
DK45CHSE-T1165C AIR CON DUCTOR GROUP(CABIN)............................................................................................................................... 330
DK45CHSE-T1175C SEAT SUPPORT GROUP(CABIN)................................................................................................................................... 332
목차.indd 6 2008-10-18 오전 10:55:07

6. - 46 -
4A200LX-E010 CYLINDER BLOCK GROUP
본문-EU.indd 46 2008-10-18 오전 10:49:27

7. EX45CH
DESCRIPTION
HOURS
- 47 -
REMARK
REF. NO JOB CODE
EX40CH
EX35CH EX50CH
E010099
E010001
E010002
E010003
E010004
E010005
E010006
E010007
E010008
E010009
E010010
E010011
E010012
E010013
E010014
E010015
E010016
E010017
E010018
E010019
E010020
E010021
E010022
E010023
E010024
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
COMPLETE ENGINE RR
CYLINDER BLOCK ASSEMBLY
PLUG
PLUG
PLUG
PLUG
SEALING CAP
SEALING CAP
STRAIGHT PIN
STRAIGHT PIN
STRAIGHT PIN
STRAIGHT PIN
PIN
WATER RETURN PIPE
PLUG
GASKET
OIL PUMP ASSEMBLY
OIL PUMP GASKET
BOLT
OIL PUMP DRIVE GEAR
KEY
FLANGE NUT
OIL SWITCH
GUIDE
PIN
FAILED ENGINE INSPECTION TIME
INCLUDED
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
-
←
←
-
←
←
←
8.0
9.5
5.5
3.2
3.0
3.0
0.5
4.0
4.0
4.0
3.2
4.0
4.0
0.3
0.5
0.3
3.5
3.5
-
3.5
3.2
-
0.1
0.1
2.5
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
-
←
←
-
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
-
←
←
-
←
←
←
본문-EU.indd 47 2008-10-18 오전 10:49:28

8. - 48 -
3B183-E020 OIL PAN GROUP
본문-EU.indd 48 2008-10-18 오전 10:49:29

9. EX45CH
DESCRIPTION
HOURS
- 49 -
REMARK
REF. NO JOB CODE
EX40CH
EX35CH EX50CH
E020001
E020002
E020003
E020004
E020005
E020006
E020007
E020008
E020009
E020010
E020011
E020012
1
2
3
4
5
6
7
8
9
10
11
12
FAILED ENGINE INSPECTION TIME
INCLUDED
OIL PAN ASSEMBLY
GASKET, OIL PAN
FLANGE BOLT
BOLT WITH WASHER
PLUG
WASHER, SEAL
FILTER1 OIL
FLANGE BOLT WITH PIN
O-RING
OIL GAUGE
OIL GAUGE GUIDE PIPE
PACKING
1.2
1.2
-
-
0.5
0.5
1.3
-
1.3
0.1
0.5
0.5
←
←
-
-
←
←
←
-
←
←
←
←
←
←
-
-
←
←
←
-
←
←
←
←
←
←
-
-
←
←
←
-
←
←
←
←
본문-EU.indd 49 2008-10-18 오전 10:49:29

10. - 50 -
4A200-E030 CYLINDER HEAD GROUP
본문-EU.indd 50 2008-10-18 오전 10:49:30

11. EX45CH
DESCRIPTION
HOURS
- 51 -
REMARK
REF. NO JOB CODE
EX40CH
EX35CH EX50CH
CYLINDER HEAD ASSEMBLY
SEALING CAP
SEALING CAP
PLUG
INLET VALVE GUIDE(3)
EXHAUST VALVE GUIDE(3)
HOT PLUG
ENGINE HOLDER
ENGINE HOLDER
BOLT
HEAD BOLT
HEAD GASKET
TEMP SENSOR ASSEMBLY
STUD
NUT
SPRING WASHER
E030001
E030002
E030003
E030004
E030005
E030006
E030007
E030008
E030009
E030010
E030011
E030012
E030013
E030014
E030015
E030016
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
←
←
←
-
←
←
←
←
←
←
←
←
←
←
-
←
3.0
1.7
1.7
-
3.2
3.2
3.2
0.1
0.1
0.1
2.8
2.8
0.5
0.2
-
0.1
←
←
←
-
←
←
←
←
←
←
←
←
←
←
-
←
←
←
←
-
←
←
←
←
←
←
←
←
←
←
-
←
본문-EU.indd 51 2008-10-18 오전 10:49:30

12. - 52 -
4A220TLX-E040 GEAR CASE GROUP
본문-EU.indd 52 2008-10-18 오전 10:49:31

13. EX45CH
DESCRIPTION
HOURS
- 53 -
REMARK
REF. NO JOB CODE
EX40CH
EX35CH EX50CH
GEARCASE ASSEMBLY
GEAR CASE
PLUG
O-RING
O-RING
O-RING
STRAIGHT PIN
OIL FILTER SUPPORT
O-RING
SCREW
BOLT WITH WASHER
BOLT
PLAIN WASHER
SPRING
VALVE SEAT
STEEL BALL
COVER
COVER BOLT
O-RING
O-RING
GEAR CASE GASKET
BOLT
BOLT
BOLT
BOLT
E040001
E040002
E040003
E040004
E040005
E040006
E040007
E040008
E040009
E040010
E040011
E040012
E040013
E040014
E040015
E040016
E040017
E040018
E040019
E040020
E040021
E040022
E040023
E040024
E040025
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
3.0
3.3
0.5
3.0
3.0
3.0
2.5
0.5
0.5
-
-
-
0.5
0.5
0.5
1.5
1.5
1.5
1.5
-
3.0
-
-
-
-
←
←
←
←
←
←
←
←
←
-
-
-
←
←
←
←
←
←
←
-
←
-
-
-
-
←
←
←
←
←
←
←
←
←
-
-
-
←
←
←
←
←
←
←
-
←
-
-
-
-
←
←
←
←
←
←
←
←
←
-
-
-
←
←
←
←
←
←
←
-
←
-
-
-
-
본문-EU.indd 53 2008-10-18 오전 10:49:31

14. - 54 -
4A220TLX-E040 GEAR CASE GROUP
본문-EU.indd 54 2008-10-18 오전 10:49:31

15. EX45CH
DESCRIPTION
HOURS
- 55 -
REMARK
REF. NO JOB CODE
EX40CH
EX35CH EX50CH
BOLT
WATER RETURN FLANGE
CASKET
BOLT
STUD
NUT
WASHER, SPRING
OIL FILTER
E040026
E040027
E040028
E040029
E040030
E040031
E040032
E040033
26
27
28
29
30
31
32
33
-
0.3
0.3
-
-
-
0.5
0.6
-
←
←
-
-
-
←
←
-
←
←
-
-
-
←
←
-
←
←
-
-
-
←
←
본문-EU.indd 55 2008-10-18 오전 10:49:32

16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.

17. - 56 -
TD2200-E050 MAIN BEARING CASE GROUP
본문-EU.indd 56 2008-10-18 오전 10:49:33

18. EX45CH
DESCRIPTION
HOURS
- 57 -
REMARK
REF. NO JOB CODE
EX40CH
EX35CH EX50CH
MAIN BEARING CASE ASSEMBLY
BEARING CASE BOLT 1
BEARING CASE GASKET
BEARING CASE COVER
GASKET, COVER
FLANGE BOLT
OIL SEAL
MAIN BEARING CASE ASSEMBLY
MAIN BEARING CASE ASSEMBLY
MAIN BEARING CASE ASSEMBLY
WASHER
BEARING CASE BOLT 2
STRAIGHT PIN
E050001
E050002
E050003
E050004
E050005
E050006
E050007
E050008
E050009
E050010
E050011
E050012
E050013
1
2
3
4
5
6
7
8
9
10
11
12
13
←
←
←
←
←
-
←
←
←
←
-
←
←
8.3
7.2
4.5
4.5
4.5
-
4.0
7.2
7.2
7.2
-
7.5
7.5
←
←
←
←
←
-
←
←
←
←
-
←
←
←
←
←
←
←
-
←
←
←
←
-
←
←
본문-EU.indd 57 2008-10-18 오전 10:49:33

19. - 58 -
3B183-E080 VALVE ROCKER ARM GROUP
본문-EU.indd 58 2008-10-18 오전 10:49:38

20. EX45CH
DESCRIPTION
HOURS
- 59 -
REMARK
REF. NO JOB CODE
EX40CH
EX35CH EX50CH
3.5
3.5
3.5
3.5
3.5
3.7
2.0
2.5
-
2.3
-
-
2.0
2.3
-
2.3
-
INLET VALVE
EXHAUST VALVE
VALVE SPRING
RETAINER, VALVE SPRING
COLLET, VALVE SPRING
VALVE STEM SEAL
SHAFT ROCKER ARM ASSEMBLY
SHAFT, ROCKER ARM
SEALING CAP
ROCKER ARM BRACKET
PLAIN WASHER
ROCKER ARM SPRING
SNAP RING
ROCKERARM
ADJUSTING NUT
SCREW, ADJUSTING
BOLT, REAR AXLE SUPPORT
E080001
E080002
E080003
E080004
E080005
E080006
E080007
E080008
E080009
E080010
E080011
E080012
E080013
E080014
E080015
E080016
E080017
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
←
←
←
←
←
←
←
←
-
←
-
-
←
←
-
←
-
←
←
←
←
←
←
←
←
-
←
-
-
←
←
-
←
-
←
←
←
←
←
←
←
←
-
←
-
-
←
←
-
←
-
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