This manual is written for an experienced technician.
Essential tools required in performing certain service
work are identified in this manual and are
recommended for use.
This manual is written for an experienced technician.
Essential tools required in performing certain service
work are identified in this manual and are
recommended for use.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
4. SECTION AND GROUP
CONTENTS
SHOP MANUAL
(Function & Structure)
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
93209-00700
SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Control Valve
Group 3 Cooling Fan System
Group 4 Steering Pilot Valve
Group 5 Steering Valve
Group 6 Pilot Valve
Group 7 Brake Charge Valve/Manifold Valve
Group 8 Drive Unit
Group 9 Axle
Group 10 Brake Valve
Group 11 Others
5. SECTION AND GROUP
CONTENTS
SHOP MANUAL
(Troubleshooting)
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
SECTION 4 OPERATIONAL
PERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Performance Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Monitor
Group 3 e-Service
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Air Conditioner
93209-00710
6. SECTION AND GROUP
CONTENTS
WORKSHOP MANUAL
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for Disassembling and
Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleeding Air
Group 5 Preparation
SECTION 2 MAINTENANCE STANDARD
Group 1 Body
Group 2 Front Attachment
SECTION 3 BODY
Group 1 Cab
Group 2 Counterweight
Group 3 Center Hinge
Group 4 Engine
Group 5 Radiator Assembly
Group 6 Hydraulic Oil Tank
Group 7 Fuel Tank
Group 8 Pump Device
Group 9 Control Valve
Group 10 Pilot Valve
Group 11 Brake Charge Valve
Group 12 Manifold Valve
Group 13 Solenoid Valve
Group 14 Flow Regulator Valve
Group 15 Cooling Fan System
Group 16 Ride Control Device
Group 17 Battery Disconnect Switch
Group 18 Aftertreatment Device
Group 19 DEF Tank
Group 20 Coolant Control Valve
Group 21 DEF Supply Module
Group 22 Exterior Components
93209-00720
Volume 1
7. SECTION AND GROUP
CONTENTS
WORKSHOP MANUAL
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
SECTION 4 TRAVEL SYSTEM
Group 1 Tire
Group 2 Drive Unit
Group 3 Axle
Group 4 Propeller Shaft
Group 5 Brake Valve
Group 6 Steering Device
Group 7 Secondary Steering Device
SECTION 5 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
93209-00720
Volume 2
8. 80Z7B F&S (US)
Group 1 Specifications
Specifications.......................................................................T1-1-1
Group 2 Component Layout
Main Component (Overview).........................................T1-2-1
Main Component................................................................T1-2-3
Electrical System (Overview) ..........................................T1-2-5
Air Cleaner and Radiator Assembly..............................T1-2-6
Radiator Assembly........................................................T1-2-7
Battery Box............................................................................T1-2-8
Hydraulic Oil Tank...............................................................T1-2-9
Fuel Tank ..............................................................................T1-2-10
Drive Unit.............................................................................T1-2-11
Front Axle.............................................................................T1-2-12
Cab.........................................................................................T1-2-13
Front Console................................................................T1-2-14
Right Console................................................................T1-2-15
Rear Console .................................................................T1-2-16
Control Unit...................................................................T1-2-17
Monitor Panel ...............................................................T1-2-18
Engine...................................................................................T1-2-19
Aftertreatment Device....................................................T1-2-20
Fan Valve ..............................................................................T1-2-21
Pump Device ......................................................................T1-2-22
Multiple Control Valve.....................................................T1-2-22
Manifold Valve....................................................................T1-2-23
Parking Brake Solenoid Valve.......................................T1-2-23
Brake Charge Valve...........................................................T1-2-23
2-Spool Solenoid Valve Unit..........................................T1-2-23
Secondary Steering Block (Option) ...........................T1-2-24
Secondary Steering Pump (Option) ..........................T1-2-24
Flow Regulator Valve.......................................................T1-2-24
DEF Tank...............................................................................T1-2-25
DEF Supply Module..........................................................T1-2-25
Group 3 Component Specifications
Engine.....................................................................................T1-3-1
Engine Performance Curve (QSB6.7)......................T1-3-4
Engine Accessories.............................................................T1-3-5
Hydraulic Component.......................................................T1-3-6
Electrical Component......................................................T1-3-12
SECTION 1
GENERAL
CONTENTS
9. T1-1-1
Group 1 Specifications
SECTION 1 GENERAL
Specifications
Model - 80Z7B
Bucket Capacity: heaped m3
(Y3
) 3.2 (4.2)
Operating Weight kg (lbs) 17650 (38912)
Tipping Load (straight) kg (lbs) 14900 (32849)
Engine CUMMINS QSB6.7
A: Overall Length mm (in) 8310 (327)
B: Overall Width (Bucket) mm (in) 2910 (115)
C: Overall Height mm (in) 3375 (133)
D: Wheel Base mm (in) 3300 (130)
E: Tread (front and rear tires) mm (in) 2160 (85)
F: Ground Clearance mm (in) 450 (18)
G: Bucket Hinge Height mm (in) 4090 (161)
H: Dumping Clearance (50 °) mm (in) 2890 (114)
I: Dumping Reach (50 °) mm (in) 1130 (44.5)
R1: Minimum Rotation Radius mm (in) 6325 (249)
R2: Minimum Rotation Radius mm (in) 6960 (274)
Travel Speed Forward/Reverse (at Power
mode)
km/h
(mph)
36.0 (36.0)/24.9 (26.2)
22.4 (22.4)/15.5 (16.3)
Transmission Speeds (F/R) - 5/3
Articulation Angle (Left/Right) deg ( ° ) 37
Tire Size - 23.5-25-16PR (L3)
fNOTE: These specifications are subject to change without notice.
B
G
C
37 °
R2
R1
E
H
50 °
I
F
D
A
MNEK-12-001-KC
10. T1-2-1
SECTION 1 GENERAL
Group 2 Component Layout
Main Component (Overview)
1- Bucket
2- Bucket Link
3- Bell Crank (Lever)
4- Bucket Cylinder
5- Front Combination Light
(Headlight, Turn Signal Light,
Clearance Light, Hazard Light)
(2 Used)
6- Horn (2 Used)
7- Front Work Light (2 Used)
8- Cab (Refer to T1-2-13.)
9- DEF Tank Box
10- Lift Arm Cylinder (2 Used)
11- Lift Arm
1
2
3
4
5
6
7 8
9
10
11
TNEK-01-02-007
11. T1-2-2
SECTION 1 GENERAL
Group 2 Component Layout
12
13
14
15
TNEK-01-02-008
12- Rear Work Light (2 Used) 13- Rain Cap/Pre-Cleaner (Option) 14- Battery Box (Refer to T1-2-8.) 15- Rear Combination Light (Turn
Signal Light, Hazard Light, Tail
Light, Brake Light) (2 Used)
12. T1-2-3
SECTION 1 GENERAL
Group 2 Component Layout
1- Air Cleaner and Radiator
Assembly (Refer to T1-2-6.)
2- Aftertreatment Device (Refer
to T1-2-20.)
3- Hydraulic Oil Tank (Refer to
T1-2-9.)
4- Parking Brake Solenoid Valve
(Refer to T1-2-23.)
5- Manifold Valve (Refer to T1-
2-23.)
6- Brake Valve
7- Steering Pilot Valve
8- Multiple Control Valve (Refer
to T1-2-22.)
9- 2-Spool Solenoid Valve Unit
(Refer to T1-2-23.)
10- Ride Control Accumulator
(Option)
11- Brake Charge Valve (Unloader
Valve) (Refer to T1-2-23.)
12- Pilot Filter
13- Service Brake Accumulator (2
Used)
14- Flow Regulator Valve (Refer to
T1-2-24.)
15- Pilot Valve
16- Engine (Refer to T1-2-19.)
Main Component
1 2 3 4 5 6
7
8
9
10
11
12
13
14
15
16
TNEK-01-02-001
13. T1-2-4
SECTION 1 GENERAL
Group 2 Component Layout
17- Front Axle (Refer to T1-2-12.)
18- Secondary Steering Block
(Option) (Refer to T1-2-24.)
19- Steering Accumulator (2 Used)
20- Stop Valve (2 Used)
21- Pump Device (Refer to T1-2-
22.)
22- Drive Unit (Refer to T1-2-11.)
23- Fuel Prefilter
24- Fuel Tank (Refer to T1-2-10.)
25- DEF Supply Module
26- DEF Tank
27- Torque Converter Cooler
Check Valve
28- Rear Axle
29- Rear (3rd) Propeller Shaft
30- Front (2nd) Propeller Shaft
31- Steering Cylinder (2 Used)
17 18 19 20 21 22
23
24
25
26
27
28
29
30
31
TNEK-01-02-002
14. T1-2-5
SECTION 1 GENERAL
Group 2 Component Layout
Electrical System (Overview)
1- Engine (Refer to T1-2-19.)
2- Hydraulic Oil Tank (Refer to
T1-2-9.)
3- Cab (Refer to T1-2-13.)
4- Bucket Proximity Switch
5- Lift Arm Proximity Switch
6- Battery Box (Refer to T1-2-8.)
7- Fuel Tank (Refer to T1-2-10.)
8- DEF Tank (Refer to T1-2-25.)
9- Backup Alarm (Option)
10- DEF Supply Module (Refer to
T1-2-25.)
3
2
1
7
6
10
9
8
5
4
TNEK-01-02-003
15. T1-2-6
SECTION 1 GENERAL
Group 2 Component Layout
Air Cleaner and Radiator Assembly
1- Air Cleaner
2- Radiator Assembly (Refer to
T1-2-7.)
3- Fan Valve (Refer to T1-2-21.)
4- Intercooler Outlet
Temperature Sensor
5- Reserve Tank
6- Air Filter Restriction Switch
7- TBAP Sensor
8- Coolant Level Sensor
2
1
5
6
1
7
3
A
View A
8
4
5
TNEK-01-02-012
TNEK-01-02-011
16. T1-2-7
SECTION 1 GENERAL
Group 2 Component Layout
Radiator Assembly
1
2
3
A
View A
4
5
1- Reserve Tank
2- Radiator
3- Oil Cooler
4- Intercooler
5- Torque Converter Cooler
6- Fan Motor
TNEK-01-02-009
6
TNEK-01-02-010
Machine Front Side
Machine Front Side
17. T1-2-8
SECTION 1 GENERAL
Group 2 Component Layout
Battery Box
1- Battery Box
2- Battery (2 Used)
3- Battery Disconnect Switch
4- Battery Relay
5- Fusible Link (70 A)
6- Fusible Link (140 A)
7- Fusible Link (65 A)
8- Fusible Link (45 A)
9- Fusible Link (65 A)
10- Starter Relay
11- Intake Air Heater Relay
1
2
2
3
5
4
6
7
8
9
10
A
Detail A
11
MNEK-01-015 TNEK-01-02-004
18. T1-2-9
SECTION 1 GENERAL
Group 2 Component Layout
Hydraulic Oil Tank
1- Hydraulic Oil Tank
2- Hydraulic Oil Level Sensor
3- Washer Fluid Tank 4- Hydraulic Oil Temperature
Sensor
5- Secondary Steering Pump
(Option) (Refer to T1-2-24.)
1 2
3
4
5
TNEG-01-02-014
Machine Front Side
19. T1-2-10
SECTION 1 GENERAL
Group 2 Component Layout
Fuel Tank
1
5
4
3
2 TNEK-01-02-013
1- Fuel Tank
2- Fuel Level Sensor
3- Fuel Pump 4- Water Separator Sensor
(Option)
5- Fuel Prefilter
Machine Front Side
21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
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document first and then
click on it.
22. T1-2-12
SECTION 1 GENERAL
Group 2 Component Layout
Front Axle
1- Pressure Sensor (Brake
Secondary Pressure)
2- Axle Oil Temperature Sensor
1
2
TNEE-01-02-018
23. T1-2-13
SECTION 1 GENERAL
Group 2 Component Layout
1- Radio
2- Upper Switch Panel (Option)
3- Speaker (2 Used)
4- Rear Wiper Motor
5- Accelerator Pedal Sensor
6- Brake Angle Sensor
7- Brake Light Switch
8- Front Wiper Motor
9- Front Wiper (1) Relay
10- Front Wiper (2) Relay
11- GPS Antenna (Option)
12- Communication Terminal
Antenna
a- Front Console (Refer to T1-2-
14.)
b- Right Console (Refer to T1-2-
15.)
c- Rear Console (Refer to T1-2-
16.)
e- Control Unit (Refer to T1-2-17.)
Detail D
View F
10
8
9
TNEG-01-02-041
TNEG-01-02-002
b
F
e
c
3
3 2
11 12
1
D
a
e
7 6 5
4
Cab
TNEK-01-02-017
24. T1-2-14
SECTION 1 GENERAL
Group 2 Component Layout
1- Hazard Light Switch
2- Work Light Switch
3- Parking Brake Switch
4- Neutral Lever Lock for
Forward/Reverse Lever
5- Steering Wheel
6- Monitor Panel (Refer to T1-
2-18.)
7- Horn
8- Accelerator Pedal
9- Brake/ Declutch Pedal (Both at
left and right are interlocked.)
10- Front/Rear Wiper Switch
11- Forward/Reverse Lever/Shift
Switch
12- Turn Signal Lever/Light
Switch/Dimmer Switch
13- Key Switch
14- Multi-Function Monitor/Air
Conditioner Control Panel
15- Cigar Lighter
Front Console
MNEC-01-038
MNEC-01-037
1 2 3 4 5 6 7
8
9
11
10
12 13
15
14
MNEC-01-036
