John Deere 810 Tractor Service Repair Manual.pdf

Technical manual
Forwarders
TM 2123
TECHNICAL MANUAL
Forwarders TM2123
tm2123 14AUG03 (ENGLISH)
For complete service information also see:
8100D operator‘s Manual . . . . . . . . . . . . . . . F064833
Deere engine 6081 HTJ 03 Manual . . . . . . . CTM 86
Fuel system Manual for 4,5 and 6.8 l diesel
engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTM 331
Fuel system Manual for 8,1l diesel
engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTM 255
TMC Workshop . . . . . . . . . . . . . . . . . . . . . . . F064497
Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F062701
Timbermatic 700 / 900 . . . . . . . . . . . . . . . . . . F065312
LCS Technical manual . . . . . . . . . . . . . . . . . F061919
Worldwide Construction
And Forestry Division
Litho in Finland

tm2123 (14AUG03) Forwarders Technical Manual
081403
PN=2
Foreword
This manual is written for an experienced technician.
Essential tools required in performing certain service work
are identified in this manual and are recommended for
use.
Live with safety: Read the safety messages in the
introduction of this manual and the cautions presented
throughout the text of the manual.
: This is the safety-alert symbol. When you see this
symbol on the machine or in this manual, be alert to the
potential for personal injury.
This technical manual is concise guide for specific
machine type. This is on-the-job guide containing only the
vital information needed for diagnosis, analysis, testing,
and repair.
Fundamental service information is available from other
sources covering basic theory of operation, fundamentals
of troubleshooting, general maintenance, and basic type
of failures and their causes.
OUTJ003,0000344 –19–22JAN01–1/1
Serial Numbers
This Manual covers the following range of Forwarders
serial numbers:
• WJ810D0001405...
• WJ1010D003505...
• WJ1110D001125...
• WJ1410D000475...
• WJ1710D000375...
JK11466,0000003 –19–14AUG03–1/1
Timberjack Contact Information
Please, contact our web site: www.Timberjack.com.
EL62757,000015B –19–19APR02–1/1
Introduction

Introduction
081403
PN=3
Technical Information Feedback Form
We need your help to continually improve our Technical
manuals please FAX or mail your comments, ideas and
improvements on this comment sheet.
SEND TO: Timberjack Oy
P.O. Box 474
FIN-33101 Tampere
Finland
Attn: Publications Supervisor
FAX NUMBER: +358 205 84 6160
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EL62757,000015C –19–19APR02–1/1

Introduction
081403
PN=4

i
081403
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SECTION 00—General Information Group 1650—LCS- Loader Control System
Group 0010—Safety features Group 1660—Alternator
Group 0020—General Specifications Group 1680—Starter Motor
Group 0030—Torque Values
Group 0040—Fluids and Lubricants SECTION 17—Frames
Group 0050—Transporting and Towing Group 1710—Frame installation
Group 0060—Inspection and Procedures Group 1720—Frame Hinge
Group 1740—Operational Checks
SECTION 01—Wheels
Group 0110—Wheels Service SECTION 18—Cabin
Group 1810—Cabin Environment
SECTION 02—Power Train Group 1820— Cabin Service
Group 0210—Theory of Operation
Group 0220—Transfer case SECTION 19—Heating and Air Conditioning System
Group 0230—Drive shaft Group 1910—General
Group 0240—Axles / Bogie Group 1920—Air Conditioning / Heater Components
Group 0250—Brakes Group 1930—Diagnosing Air Conditioning / Heater
System
SECTION 03—Hydraulic systems
SECTION 37 —Booms
Group 0310—General
Group 3710—Forwarder Booms
Group 0320—Drive Hydraulics Service
Group 3720—Boom Parts Removal and Installation
Group 0325—Checking and Adjusting Drive
Group 3730—Booms Removal and installation
Hydraulics
Group 3740—Diagnostic Information
Group 0330—Work Hydraulics
Group 3750—Boom overall maintenance
Group 0335—Work Hydraulics Service
Group 0340—Work Hydraulics Checking and
SECTION 38—Decking Blade
Adjusting
Group 0350—Hydraulic Cylinders
Group 3820—Service
Group 0360—Hydraulic Schematics
Group 0370—Diagnostic Information
Group 0380—Appendix Manuals SECTION 40—Grapple
SECTION 04—Engine
Group 4020—Removal and Installation
Group 0410—Engine mounting and dismounting
Group 4030—Grapple Service
Group 0420—Engine
Group 4040—Grapple Rotator
Group 4050—Diagnostics
SECTION 05—Engine Auxiliary system SECTION 45—Tool Drawings
Group 0510—Auxiliary Systems Group 4510—Dealer Fabricated Tools
SECTION 16—Electrical-System SECTION 80—Optional Equipments
Group 1610—Main Electrical System Group 8010— Engine Preheater; EbenSpra¨cher
Group 1620—Electrical Schematics Group 8020—1410 and 1710D Decking Blade
Group 1630—Electrical Sensors
Group 1640—Control Systems Continued on next page
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
COPYRIGHT ©
2003
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION
Manual
00
01
02
03
04
05
16
17
18
19
Contents

Contents
ii
081403
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00
Group 8030—Fire Extinguisher
01
02
03
04
05
16
17
18
19

Contents
iii
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37
38
40
45
80
INDX

Contents
iv
081403
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37
38
40
45
80
INDX

00-1
081403
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00
Section 00
General Information
Contents
Page Page
Group 0010—Safety features Service Recommendations for O-Ring
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0010-1 Boss Fittings................................................ 00-0030-8
Decals and Signs. . . . . . . . . . . . . . . . . . . . .00-0010-2 Service Recommendations for Flat Face
Forwarders Safety Features . . . . . . . . . . . . .00-0010-7 O-Ring Seal Fittings.................................. 00-0030-10
Recognize Safety Information . . . . . . . . . . . .00-0010-7 Service Recommendations For Inch
Understand Signal Words . . . . . . . . . . . . . . .00-0010-8 Series Four Bolt Flange Fittings ............... 00-0030-11
Replace Safety Signs . . . . . . . . . . . . . . . . . .00-0010-8 Service Recommendations for Metric
Maintain Safety Cabin . . . . . . . . . . . . . . . . . .00-0010-9 Series Four Bolt Flange Fitting ................. 00-0030-12
Park Machine Safely . . . . . . . . . . . . . . . . . .00-0010-10 Metric Flanged Head .................................... 00-0030-13
Support Machine Properly. . . . . . . . . . . . . .00-0010-11 O-ring Fittings ............................................... 00-0030-14
Securing the Service Position . . . . . . . . . . .00-0010-12 SAE Code 61 and 62 Flanges...................... 00-0030-15
Use Proper Lifting Equipment . . . . . . . . . . .00-0010-13 Tapered Pipe Treads (NPTF and NPT)........ 00-0030-16
Remove Paint Before Welding or Flare Fittings ................................................. 00-0030-17
Heating ...................................................... 00-0010-13
Welding Cautions . . . . . . . . . . . . . . . . . . . .00-0010-14 Group 0040—Fluids and Lubricants
Attach Do not Operate Tag . . . . . . . . . . . . .00-0010-15 Recommended Lubricants and Fluids ............ 00-0040-1
Illuminate Work Area Safely . . . . . . . . . . . .00-0010-16 Fluid and Lubricant Capacities ....................... 00-0040-2
Using the Xenon Worklamp. . . . . . . . . . . . .00-0010-16 Diesel Fuel...................................................... 00-0040-4
Driving and Service. . . . . . . . . . . . . . . . . . .00-0010-17 Engine Oil ....................................................... 00-0040-7
Use of Radio-transmitters . . . . . . . . . . . . . .00-0010-17 Coolant............................................................ 00-0040-8
Prepare for Emergencies. . . . . . . . . . . . . . .00-0010-18 Hydraulic oil .................................................... 00-0040-9
Handle Fluids Safely—Avoid Fires . . . . . . .00-0010-18 Gear oil ........................................................... 00-0040-9
Handle Chemical Products Safely . . . . . . . .00-0010-19 Brake fluid....................................................... 00-0040-9
Dispose of waste properly. . . . . . . . . . . . . .00-0010-19 Cab lift pump................................................. 00-0040-10
Avoid High-Pressure Fluids . . . . . . . . . . . . .00-0010-20 Lubricant Storage.......................................... 00-0040-10
Wear Protective Clothing. . . . . . . . . . . . . . .00-0010-21 Grease .......................................................... 00-0040-10
Group 0020—General Specifications Group 0050—Transporting and Towing
Timberjack Tools For Forwarders . . . . . . . . .00-0020-1 Transporting the Machine............................... 00-0050-1
Use Proper Tools . . . . . . . . . . . . . . . . . . . . .00-0020-1 Towing ............................................................ 00-0050-2
General Component Locator . . . . . . . . . . . . .00-0020-2 Stowing a Disabled Boom .............................. 00-0050-6
Machine Dimensions....................................... 00-0020-3
Power Unit Specifications . . . . . . . . . . . . . . .00-0020-9 Group 0060—Inspection and Procedures
Power Train Specifications . . . . . . . . . . . . .00-0020-10 Machine Operational Checkout ...................... 00-0060-1
Hydraulic System Specifications . . . . . . . . .00-0020-12 Machine Condition and Cleanliness ............... 00-0060-1
Tires Specifications . . . . . . . . . . . . . . . . . . .00-0020-18 Engine Operation............................................ 00-0060-2
Boom Specifications . . . . . . . . . . . . . . . . . .00-0020-21 Brake Systems................................................ 00-0060-3
Rotator GV12-2. . . . . . . . . . . . . . . . . . . . . .00-0020-31 Steering System.............................................. 00-0060-5
Grapple Specifications. . . . . . . . . . . . . . . . .00-0020-32 Driving Checks................................................ 00-0060-6
Drive Train .......................................................00-0060-9
Group 0030—Torque Values Wheels and Tires.......................................... 00-0060-10
Tightening Torque for Bolted Joints. . . . . . . .00-0030-1 Cab Components.......................................... 00-0060-11
Unified Inch Bolt and Cap Screw Torque Accessories................................................... 00-0060-16
Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0030-5 Frames...........................................................00-0060-23
Metric Bolt and Cap Screw Torque
Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0030-7 Continued on next page

00-2
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00
Page
Operational Checkout Record Sheet.............00-0060-27
Troubleshooting Techniques .........................00-0060-30
Contents

081403
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General
00
0010
1
Comply with instructions in this manual and also your
company’s regulations.
Should there be any information or instructions in this
manual that are not in compliance with local laws and
regulations in force in the country or region where this
equipment is operated, the local laws and regulations
must take precedence.
This machine should not be operated or maintained by
personnel other than those who have been thoroughly
trained.
As the maintainer ensure that you become familiar with all
occupational safety regulations pertaining to forest
machinery as well as all safety instructions pertaining to
this equipment. Observe the instructions provided in this
manual and on all hazard and information decals on the
machine.
OUTJ003,00004A0 –19–15FEB01–1/1
tm2123 (14AUG03) 00-0010-1 Forwarders Technical Manual
Group 0010
Safety features

Safety features
00-0010-2
081403
PN=10
Decals and Signs
810D Decals and Signs
A—Punched serial number on
the front frame, on the
right side of the machine.
Continued on next page EL62757,00001E5 –19–22APR02–1/5
00
0010
2
T189423
–UN–09APR03

Safety features
00-0010-3
081403
PN=11
T161525
–UN–11NOV02
A—Pressed manufacturing
number, on the front
frame, on the right side of
the machine (optional)
00
0010
3

Safety features
00-0010-4
081403
PN=12
A—Punched serial number on
the front frame, on the
right side of the machine.
00
0010
4
T164794
–UN–30JAN03

Safety features
00-0010-5
081403
PN=13
T160263
–UN–19MAR03
A—Serial number B—Behind the front frame, on
On the front frame, on the the left side
right side of the machine
(optional)
00
0010
5

Safety features
00-0010-6
081403
PN=14
1710D Decals and signs
A—Serial number
On the front frame, on the
right side of the machine
(optional)
B—Behind the front frame, on
the left side
EL62757,00001E5 –19–22APR02–5/5
00
0010
6
T152784
–UN–16MAR03

Safety features
00-0010-7
081403
PN=15
T164793
–UN–30JAN03
Forwarders Safety Features
00
0010
7
Forwarders Safety
1—Secondary exit. The 4—Seat safety switch. No 7—Frame brake. Locks the 9—Emergency stop Stops the
right-hand cap window can function can be engaged horizontal hinge of the machine and engages the
be used as a secondary before somebody sits on machine. parking brake.
exit from the cab. the seat. 8—Hand-held fire 10—Stairs, anti-slips on the
2—ROPS. Integrated rollover 5—Safety signs. Warn and extinguishers and fire steps, handrails. Help to
and operator protective give safety information for extinguisher system (opt.) climb into the machine.
structures fully enclose the operator.
and protect the operator 6—Back-up alarm (opt). Allerts
3—Central warning light and bystanders when machine
alarms (+buzzer).Alarm is reversing.
when malfunctions occur.
Please remember, the Operator is the key to
preventing accidents.
OUTJ003,00005CF –19–10MAY01–1/1
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the
potential for personal injury.
Follow recommended precautions and safe operating
practices.
DX,ALERT –19–29SEP98–1/1
T133555
–UN–28AUG00

Safety features
00-0010-8
081403
PN=16
00
0010
8
Understand Signal Words
A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies the
most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
DX,SIGNAL –19–03MAR93–1/1
Replace Safety Signs
Carefully study all of the safety messages that are in this
manual and on the machine.
More specific measures are illustrated with pictographs
which may also be attached to the machine in locations
pertinent to their respective message.
Keep safety signs in good condition. Repair or replace
damaged signs.
DX,SIGNS1 –19–04JUN90–1/1
TS201
–UN–23AUG88
TS187
–19–30SEP88

Safety features
00-0010-9
081403
PN=17
Maintain Safety Cabin
00
0010
9
Cabin is safety tested according to international ROPS,
FOPS and OPS standards.
Do not operate the machine with the door open or any of
the safety covers or protective devices removed.
It is important to keep the operator protective structure in
place (doors, screens, windows, windshield, etc.) to
minimize hazards from whipping or intruding objects.
The protection offered by ROPS, FOPS and OPS will be
impaired if cabin
• is subjected to structural damage
• is involved in an overturn incident
• is in any way altered by welding, bending, drilling, or
cutting
To maintain ROPS, FOPS and OPS protection, replace
damaged cabin parts immediately. A damaged structure
should be replaced, not reused.
Do not attach any parts on the cabin by welding nor drill
any holes on it because it is a safety cabin. It is forbidden
to modify the window fastening.
AK12300,000010A –19–05NOV01–1/1

Safety features
00-0010-10
081403
PN=18
00
0010
10
Park Machine Safely
Before working on the machine:
1. Park machine on a level surface.
2. Lower decking blade to the ground.
3. Secure boom and grapple in woodbunk.
CAUTION: Prevent unexpected machine
movement and possible injury. Connect frame
locking pin to both frames before working in
frame hinge pivot area.
4. Install frame locking pin before working in frame hinge
pivot area.
5. Engage park brake.
6. Run engine at 1/2 speed for 2 minutes before stopping
to avoid damage to turbocharger.
7. Turn key switch OFF. Remove key from switch. (If
maintenance must be performed with engine running,
DO NOT leave machine unattended.)
8. Attach a “Do Not Operate” tag to the key switch.
IMPORTANT: The mechanic, and foreman must be
familiar with the safety rules and
regulations provided in this technical
manual and in the decals of the
machine, as well as with those related
to national road traffic and occupational
safety.
All safety rules and regulations in effect
pertaining to the machine and
workplace must be obeyed.
DX,PARK –19–04JUN90–1/1
TS230
–UN–24MAY89

Safety features
00-0010-11
081403
PN=19
TS229
–UN–23AUG88
Support Machine Properly
00
0010
11
Always lower the attachment or implement to the ground
before you work on the machine. If you must work on a
lifted machine or attachment, securely support the
machine or attachment. If left in a raised position,
hydraulically supported devices can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When working underneath raised equipment, always
ensure that the equipment is supported on rigid blocks,
jack stands or other stable support.
Do not use jacks, the dozer blade, grapple attachment, or
boom to hold the machine in a raised position.
Install the frame lock to prevent accidental articulation of
the machine.
OUTJ003,00005A9 –19–09MAY01–1/1

Safety features
00-0010-12
081403
PN=20
00
0010
12
Securing the Service Position
Before dismantling parts subjected to load, hydraulic
cylinders, stays, wheels, etc., they must be supported and
relieved so as to eliminate the risk of injury.
Having raised the cab to its full height, always lock the
safety support in place. Do not use any middle position.
Make sure that nobody comes close to the cab when
raising or lowering it.
CAUTION: When lowering cab, its lowering
speed may accelerate when the cab is appr. 5
centimeters from the fastening studs. Make
sure that nobody comes too close to the cab
when lowering it.
CAUTION: The use of engine hoods and belly
pans may have been facilitated by means of lift
supports. Should these supports become
defective, the cover may unexpectedly come
down. Do not go under these parts when
lifting/lowering them or before they are properly
secured in the uppermost position.
Before disconnecting any load-bearing parts, secure the
vertical hinge of the machine.
Likewise, also secure the horizontal hinge, if necessary,
as applicable under the circumstances.
If the machine breaks down in difficult terrain, and cannot
be moved prior to being repaired, take extra care to fully
immobilize the machine and all rotating or moving parts.
Install the frame lock (1) to prevent accidental articulation
of the machine.
Read the manual carefully and follow the maintenance
procedures provided.
NOTE: The operator and serviceman are responsible for
safety on and around the machine.
1
1—Frame lock
EL62757,000016A –19–19APR02–1/1
T139371
–UN–06JUN01
T152685
–UN–19MAR02

Safety features
00-0010-13
081403
PN=21
TS226
–UN–23AUG88
Use Proper Lifting Equipment
00
0010
13
Lifting heavy components incorrectly can cause severe
injury or machine damage.
Follow recommended procedure for removal and
installation of components in the manual.
DX,LIFT –19–04JUN90–1/1
Remove Paint Before Welding or Heating
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or using a torch.
Do all work outside or in a well ventilated area. Dispose of
paint and solvent properly.
Remove paint before welding or heating:
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
Do not use a chlorinated solvent in areas where welding
will take place.
Do all work in an area that is ventilated to carry toxic
fumes and dust away.
DX,PAINT –19–03MAR93–1/1
TS220
–UN–23AUG88

Safety features
00-0010-14
081403
PN=22
00
0010
14
Welding Cautions
Before you start arc welding the machine, do the following
Ensure that the area to be repaired is cleaned of debris
and combustible material. Have a charged fire
extinguisher available and know how to use it.
1. The first actions
a. turn the main switch off
b. disconnect the wire (1) between the battery and the
frame.
c. disconnect central unit wires of the automatic fire
extinguishing system (Not in model 1010D) (A) and
the tripping of the extinguisher (F).
d. disconnect ECU’s cable
e. disconnect Hub’s cables (5 cables)
2. Grounding
a. Connect the ground wire as close to the welding
point as possible.
b. The welding current must never pass through
bearings, joints, electrical equipment, or hydraulic
systems.
3. The parts that must never be welded:
• boom fastening bolts
• control valves
• hydraulic pipes
4. The parts that must not be welded without the
manufacturer’s instructions:
• castings
• cylinder loops.
5. The points and components to which it is
forbidden to attach other parts by welding:
• castings
• boom ends
• cylinder fastening lugs
• corners of box girders
6. Welding.
Disconnect battery cable
ECU cables
Hub in cab
Continued on next page OUTJ003,00004AF –19–15FEB01–1/2
T159874
–UN–01OCT02
T159362
–UN–13SEP02
T152800
–UN–20MAR02

Safety features
00-0010-15
081403
PN=23
Weld inside, if possible, in facilities reserved for this
purpose where the temperature is at least 10 degrees
centigrade. If welding in other places, pay attention to
local regulations and to circumstances as well as to the
environment before you start welding.
The welder must possess adequate skills and the
permits required.
7. Assessment of damage.
In case a component or structure has been damaged
as a result of an accident, excessive load, or fatigue, it
is first necessary to determine whether the structure
requires reinforcements or is ordinary repair sufficient.
8. Instructions.
Before you start welding you can also contact the
manufacturer who has detailed instructions for each
case.
Possibility of major damage is reduced by regularly
cleaning and checking the machine and the boom.
OUTJ003,00004AF –19–15FEB01–2/2
00
0010
15
Attach Do not Operate Tag
If the machine becomes disabled, attach a warning tag to
the armrest controls. If the machine should not be started,
remove the ignition key and, as applicable, turn the main
switch to ’OFF’.
Before undertaking any maintenance or repair work,
obtain permission. DO NOT perform any maintenance
work without authorization.
Consult the manufacturer’s instruction manual and follow
recommended procedures.
OUTJ003,0000740 –19–01AUG01–1/1
T7447AO
–19–22APR91

Safety features
00-0010-16
081403
PN=24
00
0010
16
Illuminate Work Area Safely
Illuminate your work area adequately but safely. Use a
portable safety light for working inside or under the
machine. Make sure the bulb is enclosed by a wire cage.
The hot filament of an accidentally broken bulb can ignite
spilled fuel or oil.
DX,LIGHT –19–04JUN90–1/1
Using the Xenon Worklamp
When using the lamp, please notice the following:
• Avoid looking directly into the intensive light
• The lens may occasionally be cleaned
• No aggressive or abrasive cleaners may be used
IMPORTANT: Do not wash the lens with liquid
substances while switched on or
while the lens is still warm, as the
lens might crack.
Safety instructions for replacing the Xenon bulb
Please observe the following safety instructions when
replacing the Xenon bulb:
• Always switch off the headlamp before exchanging
bulbs and disconnect from the power supply.
• Never insert foreign objects of fingers into the bulb
holder.
• The electrician connection between headlamp and
lamp ballast is under high voltage and must not be
disconnected.
• The ballast unit must never be operated without a
bulb, as dangerous voltage spark-over, which leads
to damage, may occur at the bulb holder.
• Allow the bulb cool off.
• Wear safety goggles and gloves when exchanging
bulb.
CAUTION: The glass body of the Xenon bulb
is filled with various gasses and metal
gasses under pressure (danger of
splintering).
• Never touch the glass bulb of the Xenon lamp, touch
the bulb at its base only.
• Use a clean cloth and alcohol to remove any
fingerprints from the glass bulb.
• The Xenon lamp has to be operated only in the
closed work lamp.
IMPORTANT: If a Xenon bulb breaks in a closed
room (workshop), the room is to be
aired and everyone must leave the
room for 20 minutes to exclude any
danger to health due to escaped gas.
• Dispose of used Xenon bulbs as hazardous waste.
EL62757,0000050 –54–16SEP02–1/1
TS223
–UN–23AUG88

Safety features
00-0010-17
081403
PN=25
T152788
–UN–20MAR02
Use of Radio-transmitters
IMPORTANT: Any use of equipment containing a
radio transmitter (e.g., telephone,
communications radio) that has an
antenna inside the cab is strictly
prohibited.
Such equipment must be permanently installed in a proper
manner with an antenna on a suitable grounded plate
outside the cab.
Never mount an antenna inside the cabin because it may
cause malfunction in electrical devices!
CAUTION: Never use a headset when there is
thunder or lightening. Observe the danger of an
outer antenna so that it does not come into
contact with power lines.
EL62757,000005B –19–24SEP01–1/1
Driving and Service
00
0010
17
The machine may only be used or repaired by personnel
who have received training that is approved by
Timberjack.
IMPORTANT: Do not let an untrained person operate
the machine.
• Carry no passengers. The vehicle is provided and
approved with seating for the operator only.
• Use the handrails and steps provided when mounting
and dismounting from the machine. Do not climb onto
the machine in any other fashion.
• The machine must not be operated by anyone under
the influence of alcohol or drugs.
• Avoid operating the machine if you are tired or ill, as
there is a greater risk of accident. Take sufficient breaks
and observe local regulations on working hours.
EL62757,000015F –19–19APR02–1/1

Safety features
00-0010-18
081403
PN=26
00
0010
18
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
DX,FIRE2 –19–03MAR93–1/1
Handle Fluids Safely—Avoid Fires
When you work around fuel, do not smoke or work near
heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn
spontaneously.
DX,FLAME –19–29SEP98–1/1
TS227
–UN–23AUG88
TS291
–UN–23AUG88

Safety features
00-0010-19
081403
PN=27
TS1132
–UN–26NOV90
Handle Chemical Products Safely
00
0010
19
Direct exposure to hazardous chemicals can cause
serious injury. Potentially hazardous chemicals used with
your machine include such items as lubricants, coolants,
paints, and adhesives.
A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Then follow
procedures and recommended equipment.
See your authorized dealer for MSDS’s on chemical
products used with your machine.
TX,05,DH2500 –19–02OCT92–1/1
Dispose of waste properly
Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with equipment include such items as oil, fuel, coolant,
brake fluid, filters, and batteries.
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your authorized dealer.
EL62757,0000160 –19–19APR02–1/1
TS1133
–UN–26NOV90

Safety features
00-0010-20
081403
PN=28
00
0010
20
Avoid High-Pressure Fluids
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within a
few hours or gangrene may result. Doctors unfamiliar with
this type of injury should reference a knowledgeable
medical source.
CED,TX14740,7088 –19–30JUN00–1/1
X9811
–UN–23AUG88

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