The document is a service manual that provides safety information for working on John Deere agriculture tractors models 6130-6930. It contains sections on general safety measures, recognizing safety information, preventing machine runaways, handling fluids safely, working with batteries, preparing for emergencies, and more. Safety procedures are provided for various systems including electronics, hydraulics, tires, and more. Replacements of safety signs and proper disposal of waste are also covered.
John Deere Tractors 5415 Diagnostic Repair Service Manual.pdfExcavator
John Deere Tractors 5415 Diagnostic Repair Service Manual
Illustrated Factory Diagnosis and Repair Service Manual for John Deere Tractors 5215, 5315, 5415, 5515 and 5515 High Crop
This manual contains high quality images, circuit diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Language: English
Format: PDF, 2986 pages
Covered models:
5215
5315
5415
5515
Contents:
Foreword
Edition
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine Repair
Removal and Installation of Engine Components
Fuel and Air Intake Systems Repair
Speed Control Linkage
Fuel System
Air Intake System
Electrical System Repair
Battery, Starting Motor and Alternator
Switches and Sensors
Transmission Repair
Removal and Installation of Power Train Components
Clutch
Hi-Lo Clutch (24/24-Speed Transmission)
Transmission
24/12-Speed Transmission Repair
Removal and Installation of 24/12-Speed Transmission Components
Clutch - 24/12-Speed Transmission
El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)
Drive Systems Repair
Component Removal and Installation
Front-Wheel Drive Clutch Transmission
Differential
Final Drives
Power Take-Off
Transmission Housing Sensors
Steering and Brake Systems Repair
Steering System
Brake System
Hydraulic System Repair
Hydraulic Pump and Filter
Hitch
Three-Point Hitch
Selective Control Valves
Miscellaneous Repair
Removal and Installation of Components
Front Axle
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Fenders
Operators Cab and Open Operators Station Repair
Removing and Installing Operators Cab/Open Operators Station
Controls and Instruments
Air Conditioning System
Heating System
Operators Cab
Open Operators Station
Operators Seat
Diagnostic Trouble Codes
Electro-Hydraulic Management
Electronic Hitch Sensing
Observable Symptoms
Fuel and Air Intake System
Electrical System
Power Train
PowrReverser Transmission
Steering and Brakes
Front-Wheel Drive
Engine Operation and Tests
Operational Check-Out
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Theory of Operation
Electrical System Operation and Tests
SE01 - Motor Starting and Charging System
SE02 - Instrument Panel
SE03 - Horn
SE06 - Lighting System
SE07 - Work Lights
SE09 - Radio, Dome and Console Light
SE10 - Fan and Air-Conditioning System
SE11 - Wiper and Washer System
SE13 - Beacon Light
John Deere Tractors 5415 Diagnostic Repair Service Manual.pdfExcavator
John Deere Tractors 5415 Diagnostic Repair Service Manual
Illustrated Factory Diagnosis and Repair Service Manual for John Deere Tractors 5215, 5315, 5415, 5515 and 5515 High Crop
This manual contains high quality images, circuit diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Language: English
Format: PDF, 2986 pages
Covered models:
5215
5315
5415
5515
Contents:
Foreword
Edition
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine Repair
Removal and Installation of Engine Components
Fuel and Air Intake Systems Repair
Speed Control Linkage
Fuel System
Air Intake System
Electrical System Repair
Battery, Starting Motor and Alternator
Switches and Sensors
Transmission Repair
Removal and Installation of Power Train Components
Clutch
Hi-Lo Clutch (24/24-Speed Transmission)
Transmission
24/12-Speed Transmission Repair
Removal and Installation of 24/12-Speed Transmission Components
Clutch - 24/12-Speed Transmission
El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)
Drive Systems Repair
Component Removal and Installation
Front-Wheel Drive Clutch Transmission
Differential
Final Drives
Power Take-Off
Transmission Housing Sensors
Steering and Brake Systems Repair
Steering System
Brake System
Hydraulic System Repair
Hydraulic Pump and Filter
Hitch
Three-Point Hitch
Selective Control Valves
Miscellaneous Repair
Removal and Installation of Components
Front Axle
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Fenders
Operators Cab and Open Operators Station Repair
Removing and Installing Operators Cab/Open Operators Station
Controls and Instruments
Air Conditioning System
Heating System
Operators Cab
Open Operators Station
Operators Seat
Diagnostic Trouble Codes
Electro-Hydraulic Management
Electronic Hitch Sensing
Observable Symptoms
Fuel and Air Intake System
Electrical System
Power Train
PowrReverser Transmission
Steering and Brakes
Front-Wheel Drive
Engine Operation and Tests
Operational Check-Out
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Theory of Operation
Electrical System Operation and Tests
SE01 - Motor Starting and Charging System
SE02 - Instrument Panel
SE03 - Horn
SE06 - Lighting System
SE07 - Work Lights
SE09 - Radio, Dome and Console Light
SE10 - Fan and Air-Conditioning System
SE11 - Wiper and Washer System
SE13 - Beacon Light
John Deere Tractors 6115M Diagnostic and Test Manual.pdfExcavator
John Deere Tractors 6115M Diagnostic and Test Manual.pdf
Illustrated Factory Diagnosis and Tests Service Manual for John Deere 2WD or MFWD Tractors 6105M, 6115M, 6125M, 6130M, 6140M, 6150M and 6170M (Worldwide)
This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Language: English
Format: PDF, 4374 pages
Covered models:
6105M
6115M
6125M
6130M
6140M
6150M
6170M
Contents:
Foreword
Information on Engine Version
General
Safety Information
General References
Diagnostic Trouble Codes
AIC Control Software
BLC Control Software
CCU Control Software
CRU Control Software
ECU Control Software Level 23
ECU Control Software Level 16
EIC Control Software
FCC Control Software
HCC Control Software
OIC Control Software
PDU Control Software
PTF Control Software
PTQ Control Software
PTR Control Software
RPT Control Software
SFA Control Software
SMB Control Software
TEC Control Software
TEI Control Software
TIQ Control Software
VTV Control Software
XMC Control Software
XSC Control Software
Observable Symptoms and System Diagnostics
Engine
Fuel, Air Intake, and Cooling Systems
Electrical System
Electronic Control Units
Drive Train (without Transmission)
SyncroPlus Transmission
PowrReverser Transmission
PowrQuad Transmission
Steering
Brakes
Hydraulic System
Machine-Specific Systems
Suspension Systems
Operators Cab
Motor
Exhaust Aftertreatment System, Theory of Operation
Tests and Adjustments
Fuel, Air Intake, and Cooling Systems
General Information
Fuel System, Theory of Operation
Air Intake System, Theory of Operation
Cooling System, Theory of Operation
Cold-Weather Starting System, Theory of Operation
Fuel, Air Intake, and Cooling Systems - Tests and Adjustments
Fuel, Air Intake, and Cooling Systems - Component Information
Fuel System, Component Information
Cooling System, Component Information
Charge Air Circuit, Component Information
Cold-Weather Starting System, Component Information
Electrical System
30A - Electrical System - Schematics
50AA - Starting Motor and Charging Circuit
50AB - External Cold-Weather Starting Aids
50BA - Lights/Turn-Signal Lights
50CA - Operators Seat
50CB - Acoustic Alarms
50CC - Windshield and Rear Window Wipers
50CD - Heater/Ventilation/Air-Conditioning System
50CE - Sockets
50CF - Radio
50CH - Accessories (General Information)
50EA - TEC Control Software and Implement CAN Bus
50EB - AutoTrac
50FA - E
John Deere Tractors 6130M 6140M Diagnostic ManualExcavator
John Deere Tractors 6130M 6140M Diagnostic and Test Manual, Deer Tractors 6105M, 6115M, 6125M, 6130M, 6140M, 6150M, 6170M Diagnosis and Test Manual (TM405719)
John Deere 8130, 8230, 8330, 8430 and 8530 Tractors Operator Manual-TM2280GregorStark
John Deere 8130, 8230, 8330, 8430 and 8530 Tractors Operator Manual-TM2280
John Deere 8130 Manual, John Deere 8130 Owners Manual, John Deere 8130 Service Manual, John Deere 8130 Repair Manual, John Deere 8130 Parts Manual, John Deere 8130 Service Manual Pdf, John Deere 8230 Manual, John Deere 8230 Owners Manual, John Deere 8230 Service Manual, John Deere 8230 Repair Manual, John Deere 8230 Parts Manual, John Deere 8230 Service Manual Pdf, John Deere 8330 Manual, John Deere 8330 Owners Manual, John Deere 8330 Service Manual, John Deere 8330 Repair Manual, John Deere 8330 Parts Manual, John Deere 8330 Service Manual Pdf, John Deere 8430 Manual, John Deere 8430 Owners Manual, John Deere 8430 Service Manual, John Deere 8430 Repair Manual, John Deere 8430 Parts Manual, John Deere 8430 Service Manual Pdf, John Deere 8530 Manual, John Deere 8530 Owners Manual, John Deere 8530 Service Manual, John Deere 8530 Repair Manual, John Deere 8530 Parts Manual, John Deere 8530 Service Manual Pdf,
John Deere Tractors 6115M Diagnostic and Test Manual.pdfExcavator
John Deere Tractors 6115M Diagnostic and Test Manual.pdf
Illustrated Factory Diagnosis and Tests Service Manual for John Deere 2WD or MFWD Tractors 6105M, 6115M, 6125M, 6130M, 6140M, 6150M and 6170M (Worldwide)
This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Language: English
Format: PDF, 4374 pages
Covered models:
6105M
6115M
6125M
6130M
6140M
6150M
6170M
Contents:
Foreword
Information on Engine Version
General
Safety Information
General References
Diagnostic Trouble Codes
AIC Control Software
BLC Control Software
CCU Control Software
CRU Control Software
ECU Control Software Level 23
ECU Control Software Level 16
EIC Control Software
FCC Control Software
HCC Control Software
OIC Control Software
PDU Control Software
PTF Control Software
PTQ Control Software
PTR Control Software
RPT Control Software
SFA Control Software
SMB Control Software
TEC Control Software
TEI Control Software
TIQ Control Software
VTV Control Software
XMC Control Software
XSC Control Software
Observable Symptoms and System Diagnostics
Engine
Fuel, Air Intake, and Cooling Systems
Electrical System
Electronic Control Units
Drive Train (without Transmission)
SyncroPlus Transmission
PowrReverser Transmission
PowrQuad Transmission
Steering
Brakes
Hydraulic System
Machine-Specific Systems
Suspension Systems
Operators Cab
Motor
Exhaust Aftertreatment System, Theory of Operation
Tests and Adjustments
Fuel, Air Intake, and Cooling Systems
General Information
Fuel System, Theory of Operation
Air Intake System, Theory of Operation
Cooling System, Theory of Operation
Cold-Weather Starting System, Theory of Operation
Fuel, Air Intake, and Cooling Systems - Tests and Adjustments
Fuel, Air Intake, and Cooling Systems - Component Information
Fuel System, Component Information
Cooling System, Component Information
Charge Air Circuit, Component Information
Cold-Weather Starting System, Component Information
Electrical System
30A - Electrical System - Schematics
50AA - Starting Motor and Charging Circuit
50AB - External Cold-Weather Starting Aids
50BA - Lights/Turn-Signal Lights
50CA - Operators Seat
50CB - Acoustic Alarms
50CC - Windshield and Rear Window Wipers
50CD - Heater/Ventilation/Air-Conditioning System
50CE - Sockets
50CF - Radio
50CH - Accessories (General Information)
50EA - TEC Control Software and Implement CAN Bus
50EB - AutoTrac
50FA - E
John Deere Tractors 6130M 6140M Diagnostic ManualExcavator
John Deere Tractors 6130M 6140M Diagnostic and Test Manual, Deer Tractors 6105M, 6115M, 6125M, 6130M, 6140M, 6150M, 6170M Diagnosis and Test Manual (TM405719)
John Deere 8130, 8230, 8330, 8430 and 8530 Tractors Operator Manual-TM2280GregorStark
John Deere 8130, 8230, 8330, 8430 and 8530 Tractors Operator Manual-TM2280
John Deere 8130 Manual, John Deere 8130 Owners Manual, John Deere 8130 Service Manual, John Deere 8130 Repair Manual, John Deere 8130 Parts Manual, John Deere 8130 Service Manual Pdf, John Deere 8230 Manual, John Deere 8230 Owners Manual, John Deere 8230 Service Manual, John Deere 8230 Repair Manual, John Deere 8230 Parts Manual, John Deere 8230 Service Manual Pdf, John Deere 8330 Manual, John Deere 8330 Owners Manual, John Deere 8330 Service Manual, John Deere 8330 Repair Manual, John Deere 8330 Parts Manual, John Deere 8330 Service Manual Pdf, John Deere 8430 Manual, John Deere 8430 Owners Manual, John Deere 8430 Service Manual, John Deere 8430 Repair Manual, John Deere 8430 Parts Manual, John Deere 8430 Service Manual Pdf, John Deere 8530 Manual, John Deere 8530 Owners Manual, John Deere 8530 Service Manual, John Deere 8530 Repair Manual, John Deere 8530 Parts Manual, John Deere 8530 Service Manual Pdf,
John Deere Lt133 Lt155 Service Repair Manual.pdfExcavator
John Deere Lt133 Lt155 Service Repair Manual.pdf
This is the complete factory service repair manual for the JOHN DEERE LT133 LT155 LT166 LAWN AND GARDEN TRACTOR. This service manual comes in PDF format. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. Using JOHN DEERE LT133 LT155 LT166 LAWN AND GARDEN TRACTOR Service Repair Workshop Manual covers every single detail on your machine. Provides step-by-step instructions based on the complete disassembly of the machine.
John Deere 990 Compact Utility Tractor Shop Manual.pdfExcavator
John Deere 990 Compact Utility Tractor Shop Manual
This Original Factory Manual Includes Detailed Service Repair Information for the John Deere 990 Compact Utility Tractor.
It contains guidance on repair, operation and diagnostics, special instructions for repair and maintenance, instructions for installation and adjustment, assembly and disassembly instructions, step-by-step instructions,
technical specifications, illustrations, detailed schematics and diagrams, troubleshoot and any additional information for John Deere 990 Compact Utility Tractor.
Contents as Follows:
=========
Safety
Specifications and Information
Engine
Electrical
Power Train
Steering
Hydraulics
Brakes
Miscellaneous
Model Specification: John Deere 990 Compact Utility Tractor
Publication number: TM1848
Total Pages: 362
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
Compatible: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc…
Original Factory John Deere 990 Compact Utility Tractor Manual is a Complete Informational Book. It will give you everything you need to do the job. Save time and money by DO-IT-YOURSELF!
This manual comes in PDF format. It is printable, without restrictions, contains searchable text, bookmarks, cross-links for easy navigation.
It can be viewed and zoomed on any computer, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely.
We recommend using Adobe PDF Reader, to be sure all images / graphics will display correctly.
Download immediately! No waiting. You will have instant access to your download. No shipping fee, No waiting nervously for the postal delivery, you can start doing your repairs right away.
John deere 7200r 7230R 7260R Problems Repair ManualExcavator
DOWNLOAD NOW: John Deere 7200R, 7215R, 7230R, 7260R and 7280R Tractors (Repair) SERVICE REPAIR MANUAL PDF.
Introducing our comprehensive Service Manual Sales! Our service manuals are designed to provide you with the ultimate resource for maintaining, repairing, and troubleshooting a wide range of products and equipment.
John deere 7215r Problems Repair Manual.pdfExcavator
John Deere 7215r Problems Service Manual
John Deere 7200R, 7215R, 7230R, 7260R and 7280R Tractors (Repair) SERVICE REPAIR MANUAL PDF.
Troubleshooting Assistance: We understand that identifying and resolving issues can be challenging. That's why our service manuals include comprehensive troubleshooting guides, helping you diagnose problems accurately and efficiently.
Maintenance Guidelines: Proper maintenance is crucial for the longevity and optimal performance of any equipment. Our manuals provide detailed maintenance schedules, checklists, and procedures to keep your products running smoothly.
Safety Precautions: Your well-being is our priority. Our service manuals incorporate safety guidelines and precautions, ensuring you can carry out repairs and maintenance tasks without compromising personal safety or the integrity of the equipment.
JOHN DEERE 7200R 7215R 7230R 7260R 7280R TECHNICAL SERVICE PDF MANUAL 2680PGS...Excavator
Deer 7200r, 7215r, 7230r, 7260r, 7280r Tractors Service Repair Manual
Illustrated Factory Repair Manual for John Deere (SN: 000101-080000) Tractors 7200R, 7215R, 7230R, 7260R and 7280R
This manual contains 3D animation video, high quality images, instructions to help you to troubleshoot, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
This is repair only manual, Diagnostic Manual with electrical wiring diagrams are sold separate.
Language: English
Format: ZIP, contained:
PDF Manual, 2680 pages
VIDEO folder
To view 3D animation you need to unpack PDF files and VIDEO folder in same folder on your harddrive. Also you need installed CATIA Composer Player, link to installer is included into PDF.
Covered models (SN: 000101-080000):
7200R
7215R
7230R
7260R
7280R
Contents:
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel and Cooling Systems
Diesel Fuel System
Air Intake System
Auxiliary Drive System
Radiator and Coolers
Exhaust System
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
New Holland CR6090 Tier 4a Combine Service Repair ManualExcavator
New Holland CR6090 Tier 4a Combine Service Repair Manual (Pin YBG115106 and up).
this manual NEW HOLLAND CR6090 COMBINE TIER 4A 2012 SERVICE REPAIR MANUAL (P. NB. 84561155) is the perfect solution for you, at a great price, and including many useful information for all technicians, mechanics. In fact, is suitable for everyone who wants to repair, learn, work in the field of repairs.
john Deere 770g Motor Grader Operation Manual.pdfExcavator
john Deere 770g Motor Grader Operation Manual.pdf
SECTION 9000General Information Group 05Theory of Operation
Group 01Safety Group 15Diagnostic Information
Group 20Adjustments
SECTION 9001Diagnostics Group 25Tests 9001
Group 10Transmission Control Unit (TCU)
Diagnostic Trouble Codes SECTION 9020Power Train
Group 20Engine Control Unit (ECU) Diagnostic Group 05Theory of Operation
Trouble Codes Group 15Diagnostic Information
Group 30Advance Display Unit (ADU) Diagnostic Group 25Tests
Trouble Codes
Group 40Flex Load Controller (FLC) Diagnostic SECTION 9025Hydraulic System
Trouble Codes Group 05Theory of Operation
Group 50Hydraulic Valve Controller (HVC) Group 15Diagnostic Information
Diagnostic Trouble Codes Group 25Tests
Group 60Auxiliary Valve Controller (AVC)
John Deere 335 375 385 435 Service Repair ManualExcavator
John Deere 335 375 385 435 and 535 Round Balers Repair Manual, This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
2. TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL (g) by Belgreen v2.0
<- Go to Global Table of contents TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL
Table of contents
FOREWORD
SERIAL NUMBER BREAK 2009
Section 210 - GENERAL INFORMATION
Group 05 - Safety Measures
Group 10 - General References
Section 211 - DIAGNOSTIC TROUBLE CODES
Group BCU - BCU Control Unit
Group ECU - ECU Control Unit
Group EPC - EPC Control Unit
Group PRC - PRC Control Unit
Group TSC - TSC Control Unit
Section 212 - OBSERVABLE SYMPTOMS
Group 40 - Electronics
Group 45 - Electronic Control Units
Group 50 - SyncroPlus Transmission
Group 51 - PowrReverser Transmission
Group 55 - PowrQuad Transmission
Group 56 - Drive Train (without Transmission)
Group 60 - Steering and Brakes
Group 70 - Hydraulic System
Group 80 - Miscellaneous
Group 90 - Operator′s Cab
Section 213 - SYSTEM DIAGNOSIS
Group 45 - Electronics
Group 55 - PowrQuad Transmission
Group 70 - Hydraulic System
Section 220 - ENGINE
Group 05 - General Information
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
Section 230 - FUEL, AIR INTAKE AND COOLING SYSTEMS
Group 15 - Tests and Adjustments
Group 20A - Fuel System
Group 20B - Air Intake System
Group 20C - Cooling System
Group 20D - Cold-Weather Starting Aids
Section 240 - ELECTRICAL SYSTEM
Group SE01 - Starting Motor and Charging Circuit
Group SE01A - Fuel Preheater
Group SE01C - Electrical Starting Aid
Group SE02 - Instrument Unit
Group SE03 - Horn
Group SE04 - Operator′s Seat and Cigarette Lighter
Group SE06 - Lights
Group SE07 - Worklights
Group SE09 - Radio, Dome Light and Console Light
Group SE10 - Air Conditioning and Fan
Group SE11 - Windshield Wiper and Washer
Group SE12 - Rear Window Wiper and Washer
Group SE13 - Beacon Light
Group SE14A - 3-Terminal Power Outlet Socket (SAE)
Group SE14B - 3-Terminal Power Outlet Socket (ECE)
3. TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL (g) by Belgreen v2.0
<- Go to Global Table of contents TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL
Group SE14C - Plug for Accessories
Group SE15 - BCU Control Unit (Electronic Hitch Control)
Group SE16 - BCU Control Unit (Basic Functions)
Group SE17 - Signal Socket and Service Socket
Group SE17A - 7-Terminal Power Outlet Socket (ECE)
Group SE17B - 7-Terminal Power Outlet Socket (SAE)
Group SE20 - TSC Control Unit (Suspension)
Group SE22 - CAN BUS Terminating Resistor
Group SE23 - Level 16 ECU Control Unit (Electronic Engine Control) for 2-Valve Engine with HPCR
Group SE25 - Back-Up Alarm
Group SE26A - EPC Control Unit (Transmission Control with PowrQuad Plus Transmission)
Group SE26B - PRC Control Unit (Transmission Control with Electrically Actuated PowrReverser
Transmission)
Group SE26C - SyncroPlus Transmission
Group SE32 - Prewiring for GreenStar
Group 105A - Component Information - Connectors and Contacts
Group 105B - Component Information - Connectors (X001 to X249)
Group 105C - Component Information - Connectors (X250 to X499)
Group 105D - Component Information - Connectors (X500 to X749)
Group 105E - Component Information - Connectors (X750 to X999)
Group 105F - Component Information - Connectors (XGND)
Group 110 - Component Information - Wiring Harnesses
Group 115 - Component Information - Electrical Parts/Components
Group 115A - Component Information - Electrical Parts/Components (Actuators)
Group 115B - Component Information - Electrical Parts/Components
(Sensors/Switches/Potentiometers)
Group 115C - Component Information - Electrical Parts/Components (Fuses/Relays/Diodes)
Group 115D - Component Information - Electrical Parts/Components (Headlamps/Lights)
Group 115E - Component Information - Electrical Parts/Components (Other)
Group 120 - Component Information - Ground Connections
Group 125 - Component Information - CAN BUS System
Section 245 - ELECTRONIC CONTROL UNITS
Group 05 - Operation and General Information on Diagnostics
Group 10A - Interactive Tests
Group 10B - Interactive Calibrations
Group 15 - Information on How to Reprogram Control Units
Group 20 - Data BUS Systems
Group BCU - BCU Control Unit
Group ECU - ECU Control Unit
Group EPC - EPC Control Unit
Group PRC - PRC Control Unit
Group TSC - TSC Control Unit
Section 250 - SYNCROPLUS TRANSMISSION
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
Group 20 - Operation
Section 251 - POWRREVERSER TRANSMISSION
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
Group 20 - Operation
Section 255 - POWRQUAD TRANSMISSION
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
4. TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL (g) by Belgreen v2.0
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Group 20 - Operation
Section 256 - DRIVE TRAIN (WITHOUT TRANSMISSION)
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
Group 20A - Front-Wheel Drive Clutch
Group 20B - Differential
Group 20C - Final Drives
Group 20D - Rear PTO Options
Section 260 - STEERING AND BRAKES
Group 05 - Introductory Checks
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
Group 20A - Hydrostatic Steering
Group 20B - Brake Valve
Group 20C - Rear Brakes
Group 20D - Handbrake
Group 20E - Hydraulic Trailer Brake
Group 20F - Air-Brake System
Section 270 - HYDRAULIC SYSTEM
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
Group 20 - Operation
Group 20A - Oil Filter, Charge Pump and Hydraulic Pump
Group 20B - Hitch
Group 20C - Selective Control Valves (SCVs)
Group 20D - Independent Control Valves (ICVs)
Group 20E - Hydraulic block
Section 280 - MISCELLANEOUS
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
Group 20 - Operation
Section 290 - OPERATOR′S CAB
Group 10 - Operational Checks
Group 15 - Tests and Adjustments
Group 20A - Ventilation/Heating
Group 20B - Air Conditioning System
Section 299 - SPECIAL TOOLS
Group 05 - Special Tools (Dealer-Fabricated)
Group 10 - Special Tools (Available as Spare Parts)
5. <- Go to Global Table of contents TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL
6. TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL (g) by Belgreen v2.0
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Foreword
This diagnostic manual applies to the following tractor types:
6130, 6230, 6330, 6430, 6530, 6534, 6630, 6830 and 6930
This manual is written for experienced technicians. Essential tools required in performing certain service work are identified in
this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text
of the manual.
CAUTION:
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for
personal injury.
Technical Manuals are concise service guides for specific machines. They are on-the-job guides containing only the vital
information needed for diagnosis, analysis, testing and repair.
Fundamental service information is available from other sources covering basic theory of operation, fundamentals of
troubleshooting, general maintenance and basic type of failures and their causes.
7. Section 210 page 1
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GENERAL INFORMATION (g) by Belgreen v2.0
Serial Number Break 2009
Serial Number Break 2009
Up to tractor serial number 606378
From tractor serial number 606379
From serial number break 2009, among other things, the following changes have been incorporated in the current series:
Wiring harnesses (functional schematics)
Diagnostic addresses
Fuse arrangement
Relay arrangement
Software
→NOTE:
As the changes were made during the ongoing production, the serial number break does not represent a
clean cut, i.e. changes have already been incorporated in some tractors up to serial number 606378 and
have not yet been incorporated in some tractors from serial number 606379. The relevant tractors can be
identified on the basis of the fuse arrangement.
8. TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL (g) by Belgreen v2.0
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Section 210 - GENERAL INFORMATION
Table of contents
Group 05 - Safety Measures........................................................................................... 1
General Information - Safety - Summary of References.......................................................... 1
Recognize Safety Information ....................................................................................... 1
”Important” Information.............................................................................................. 2
”Note” Information .................................................................................................... 2
Prevent Machine Runaway ........................................................................................... 2
Handle Fluids Safely—Avoid Fires ................................................................................... 2
Prevent Battery Explosions ........................................................................................... 3
Prepare for Emergencies............................................................................................... 3
Prevent Acid Burns .................................................................................................... 4
Avoid High-Pressure Fluids........................................................................................... 4
Service Cooling System Safely....................................................................................... 5
Remove Paint Before Welding or Heating.......................................................................... 5
Avoid Heating Near Pressurized Fluid Lines........................................................................ 7
Work In Ventilated Area
Wear Protective Clothing
. ........................................................................................... 7
........................................................................................... 8
Practice Safe Maintenance ........................................................................................... 9
Park Machine Safely................................................................................................... 9
Use Proper Lifting Equipment.......................................................................................10
Construct Dealer-Made Tools Safely ...............................................................................10
Support Machine Properly...........................................................................................11
Work in Clean Area ...................................................................................................11
Illuminate Work Area Safely.........................................................................................12
Service Machines Safely .............................................................................................12
Use Proper Tools......................................................................................................13
Service Tires Safely...................................................................................................14
Service Front-Wheel Drive Tractor Safely .........................................................................14
Safety Information - Air Brake System .............................................................................16
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
....................................................................................16
.....................................................................................17
Replace Safety Signs
Replace Safety Signs
...............................................................................................17
...............................................................................................17
Dispose of Waste Properly..........................................................................................18
Live With Safety ......................................................................................................18
Safety Measures on Electronic Control Units .....................................................................19
Servicing Electronic Control Units..................................................................................19
Welding Near Electronic Control Units.............................................................................21
Keep Electronic Control Unit Connectors Clean ..................................................................21
Safety Instructions for Replacing a Halogen Bulb................................................................22
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units ....................................... 23
Group 10 - General References ......................................................................................26
General Information - General References, Summary of References ......................................... 26
Introductory checks...................................................................................................27
General Information - Inch Bolt and Cap Screws, Torque Values............................................... 31
General Information - Metric Bolt and Cap Screws, Torque Values ............................................ 32
General Information - Hydraulic System Inch Fittings, Torque Values ........................................ 33
General Information - Hydraulic System Metric Fittings, Torque Values ...................................... 34
General Information - Electrical System, Component Identification Table ................................... 35
General Information - Electrical System, How to Read a Diagnostic Schematic ............................. 36
General Information - Electrical System, Lead Numbers and Color Codes.................................... 38
9. TM400419-DIAGNOSIS AND TESTS SERVICE MANUAL (g) by Belgreen v2.0
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General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams .......... 39
General Information - Electrical System, Approach to Tabular Diagnostic Procedures ..................... 41
General Information - Electrical System, Troubleshooting Unsolved Problems
General Information - Electrical System, Worksheet for Circuit/Harness Test
. ..........................42
. ...........................43
General Information - Electrical System, Visual Check .......................................................... 44
Types of fault .........................................................................................................45
General Information - Electrical System, Seven-Step Test Procedure
General Information - Hydraulic System, Symbols in Circuit Diagrams
......................................49
. ...................................50
General Information - Check the Oil Sight-Glass (when the Tire Combination has been Changed)
................................................................................................................... 55
General Information - Country Version ............................................................................55
10. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 1
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Group 05 - Safety Measures
General Information - Safety - Summary of References
General Information - Safety - Summary of References
Recognize Safety Information
Important Information
Note Information
Prevent Machine Runaway
Handle Fuel Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work in Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work In Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Replace Safety Decals
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Recognize Safety Information
11. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 2
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Safety-alert symbol
This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal
injury.
Follow recommended precautions and safe operating practices.
”Important” Information
Information marked as IMPORTANT points out problems that may lead to machine damage. By following the directions given,
these problems can be avoided.
”Note” Information
When marked with NOTE the information given is more detailed or contains restrictions to directions given previously. On the
other hand useful information may be given belonging to certain instructions without being directly connected to them.
Prevent Machine Runaway
Machinery Runaway
Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed.
NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park.
Handle Fluids Safely—Avoid Fires
12. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 3
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Avoid Fires
When you work around fuel, do not smoke or work near heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn spontaneously.
Prevent Battery Explosions
Battery Explosions
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.
Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).
Prepare for Emergencies
First Aid Kit
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.
13. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 4
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Prevent Acid Burns
Acid Burns
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if
splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15—30 minutes. Get medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).
3. Get medical attention immediately.
14. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 5
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Avoid High-Pressure Fluids
High Pressure
Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion,
exposed wire braid or any other signs of wear or damage.
Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying
pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours
or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such
information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling
1-800-822-8262 or +1 309-748-5636.
Service Cooling System Safely
Cooling System
Explosive release of fluids from pressurized cooling system can cause serious burns.
Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve
pressure before removing completely.
15. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 6
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Remove Paint Before Welding or Heating
Toxic Fumes
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.
Remove paint before heating:
Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an
approved respirator before heating or welding.
If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.
If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper
containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or
heating.
Do not use a chlorinated solvent in areas where welding will take place.
Do all work in an area that is well ventilated to carry toxic fumes and dust away.
Dispose of paint and solvent properly.
16. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 7
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Avoid Heating Near Pressurized Fluid Lines
Flammable Spray
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and
bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.
Work In Ventilated Area
Engine exhaust fumes
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust
fumes from the area with an exhaust pipe extension.
If you do not have an exhaust pipe extension, open the doors and get outside air into the area.
17. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 8
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Wear Protective Clothing
Protective Clothing
Wear close fitting clothing and safety equipment appropriate to the job.
Prolonged exposure to loud noise can cause impairment or loss of hearing.
Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud
noises.
Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating
machine.
18. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 9
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Practice Safe Maintenance
Keep Area Clean
Understand service procedure before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts.
Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the
key. Allow machine to cool.
Securely support any machine elements that must be raised for service work.
Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any
buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding
on machine.
On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on
machine.
Park Machine Safely
19. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 10
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Remove the Key
Before working on the machine:
Lower all equipment to the ground.
Stop the engine and remove the key.
Disconnect the battery ground strap.
Hang a "DO NOT OPERATE" tag in operator station.
Use Proper Lifting Equipment
Proper Lifting Equipment
Lifting heavy components incorrectly can cause severe injury or machine damage.
Follow recommended procedure for removal and installation of components in the manual.
Construct Dealer-Made Tools Safely
20. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 11
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Construct Dealer-Made Tools Safely
Faulty or broken tools can result in serious injury. When constructing tools, use proper, quality materials, and good
workmanship.
Do not weld tools unless you have the proper equipment and experience to perform the job.
Support Machine Properly
Support Properly
Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the
machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices
can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work
under a machine that is supported solely by a jack. Follow recommended procedures in this manual.
When implements or attachments are used with a machine, always follow safety precautions listed in the implement or
attachment operator′s manual.
Work in Clean Area
21. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 12
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Clean Work Area
Before starting a job:
Clean work area and machine.
Make sure you have all necessary tools to do your job.
Have the right parts on hand.
Read all instructions thoroughly; do not attempt shortcuts.
Illuminate Work Area Safely
Work Area Safely
Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure
the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.
Service Machines Safely
22. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 13
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Moving Parts
Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or
moving parts. If these items were to get caught, severe injury could result.
Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
Use Proper Tools
Proper Tools
Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.
Use power tools only to loosen threaded parts and fasteners.
For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners.
Avoid bodily injury caused by slipping wrenches.
Use only service parts meeting John Deere specifications.
23. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 14
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Service Tires Safely
Explosive Tire and Rim Parts
Explosive separation of a tire and rim parts can cause serious injury or death.
Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a
wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally
weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of
or over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
Service Front-Wheel Drive Tractor Safely
24. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 15
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Support Front and Rear Wheels
When servicing front-wheel drive tractor with the rear wheels supported off the ground and rotating wheels by engine power,
always support front wheels in a similar manner. Loss of electrical power or transmission/ hydraulic system pressure will
engage the front driving wheels, pulling the rear wheels off the support if front wheels are not raised. Under these conditions,
front drive wheels can engage even with switch in disengaged position.
25. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 16
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Safety Information - Air Brake System
Compressed air tank
CAUTION:
Compressed air tank is pressurized!
Always relieve pressure before working on the air brake system. Do not carry out any welding jobs on the air brake system.
Avoid Eye Contact With Radar
Avoid Eye Contact With Radar
Radar ground speed sensor emits a very low intensity microwave signal. It will not cause any ill effects during normal use.
26. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 17
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Although intensity is low, DO NOT look directly into face of sensor while in operation, to avoid any possible eye damage.
Keep ROPS Installed Properly
Roll-Over Protective Structure
Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any
reason. Tighten mounting bolts to proper torque.
The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident,
or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.
The seat is part of the ROPS safety zone. Replace only with John Deere seat approved for your tractor.
Any alteration of the ROPS must be approved by the manufacturer.
Replace Safety Signs
Safety Signs
Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.
Replace Safety Signs
27. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 18
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Safety Signs
Replace missing or damaged safety signs. Use this operator’s manual for correct safety sign placement.
There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in
this operator′s manual.
Dispose of Waste Properly
Recycle Waste
Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere
equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries.
Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking
from them.
Do not pour waste onto the ground, down a drain, or into any water source.
Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a
certified air conditioning service center to recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John
Deere dealer.
Live With Safety
28. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 19
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Safety Systems
Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all
guards and shields.
Safety Measures on Electronic Control Units
CAUTION:
Before installing test equipment on tractor, always shut off the engine and turn off key switch.
CAUTION:
Always engage the park lock when performing tests with the engine running.
CAUTION:
When testing is performed with the engine running, there is a risk of injury from rotating parts.
IMPORTANT:
Do not use a test lamp on any control unit. Only use a multimeter (JT05791A/JDG1478).
IMPORTANT:
To protect electronic circuits, disconnect the battery and alternator before performing any welding on
the tractor.
Servicing Electronic Control Units
29. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 20
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Electronic Control Unit
[1] -
IMPORTANT:
Do not open control unit and do not clean with a high pressure spray. Moisture, dirt and other
contaminants may cause permanent damage.
Control units are not repairable; replace only if indicated in the diagnostic procedure.
[2] - Since control units are the components LEAST likely to fail, isolate failure before replacing by completing the diagnostic
procedure.
[3] - The wiring harness terminals and connectors for electronic control units are repairable.
[4] -
IMPORTANT:
Misleading diagnostic messages and poor performance may occur if an electronic control unit is not
programmed identical to the original controller.
Before putting back into service, verify the control unit is programmed identical to the original controller.
30. Section 210 - GENERAL INFORMATION Group 05: Safety Measures
Section 210 page 21
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Welding Near Electronic Control Units
Welding Graphic
[1] -
IMPORTANT:
Do not jump-start engines with arc welding equipment. Currents and voltages are too high and may
cause permanent damage.
Disconnect the negative (-) battery cable(s).
[2] - Disconnect the positive (+) battery cable(s).
[3] - Connect the positive and negative cables together. Do not attach to vehicle frame.
[4] - Clear or move any wiring harness sections away from welding area.
[5] - Connect welder ground close to welding point and away from control units.
[6] - After welding, reverse Steps 1—5.
Keep Electronic Control Unit Connectors Clean
[1] -