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OMLVU10940 K9
JOHN DEERE
WORLDWIDE COMMERCIAL & CONSUMER
EQUIPMENT DIVISION
cWARNING:The Engine Exhaust
from this product contains chemicals known
to the State of California to cause cancer,
birth defects or other reproductive harm.
California Proposition 65 Warning
K9
Compact Utility Tractors
4500, 4600 and 4700
OPERATOR’S MANUAL
North American Version
Litho in U.S.A.
!OMLVU10940__k9!
!DCY!
Introduction
INTRODUCTION
Introduction
Thank You for Purchasing a John Deere
Product
We appreciate your business and wish you many years of
safe and satisfied use of your machine.
Using Your Operator’s Manual
This manual is an important part of your machine and
should remain with the machine when you sell it.
Reading your operator’s manual will help you and others
avoid personal injury or damage to the machine.
Information given in this manual will provide the operator
with the safest and most effective use of the machine.
Knowing how to operate this machine safely and correctly
will allow you to train others who may operate this machine.
Section in your operator’s manual are placed in a specific
order to help you understand all the safety messages and
learn the controls so you can operate this machine safely.
YOu can also use this manual to answer any specific
operating or servicing questions. A convenient index
located at the end of this book will help you to find needed
information quickly.
The machine shown in this manual may differ slightly from
your machine, but will be similar enough to help you
understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by
facing in the direction the machine will travel when going
forward. When you see a broken line arrow (------>), the
item referred to is hidden from view.
Special Messages
Your manual contains special messages to bring attention
to potential safety concerns, machine damage as well as
helpful operating and servicing information. Please read all
the highlighted information carefully to avoid injury and
machine damage.
NOTE: General information is given throughout the
manual that may help the operator in the operation of
the machine.
cCAUTION: Avoid injury!
This symbol and text highlight potential
hazards or death to the operator or bystanders
may occur if the hazards or procedures are
ignored.
IMPORTANT: Avoid damage! This text is used to tell
the operator of actions or conditions that might
result in damage to the machine.
Product Identification
PRODUCT IDENTIFICATION
Product Identification
Record Identification Numbers
Compact Utility Tractors With Gear or Hydrostatic
Transmissions
4500 Serial No. (150001-)
4600 Serial No. (160001-)
4700 Serial No. (170001-)
If you need to contact an Authorized Service Center for
information on servicing, always provide the product model
and serial number.
You will need to locate the model and serial number for the
machine and for the engine of your machine and record the
information in the spaces provided below.
DATE OF PURCHASE:
_________________________________________
DEALER NAME:
_________________________________________
DEALER PHONE:
_________________________________________
PRODUCT IDENTIFICATION NUMBER (A):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
ENGINE SERIAL NUMBER (B):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
A
B
Table of Contents
TABLE OF CONTENTS
All information, illustrations and
specifications in this manual are based
on the latest information at the time of
publication. The right is reserved to
make changes at any time without
notice.
COPYRIGHT© 1999
Deere & Co.
John Deere Worldwide Commercial and
Consumer Equipment Division
Horicon, WI
All rights reserved
Previous Editions
COPYRIGHT©
OMLVU10940 K9 - English
Table of Contents
Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Operating (Gear Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operating (Hydrostatic Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Operating - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Service Intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Service Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Service Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Service Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Service Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Safety - 1
SAFETY
Safety
Safety-Alert Symbol
Read and recognize safety information. Be alert to the
potential for personal injury when you see this safety-alert
symbol.
On your machine safety labels, the words DANGER,
WARNING, and CAUTION are used with this safety-alert
symbol. DANGER identifies the most serious hazards. In
this manual, the word CAUTION and this symbol call
attention to safety messages.
Machine Safety Labels
(A) CAUTION:
NOTE: Located right side fender
• Danger of injury at the side of seat backrest and in area
behind seat. Parts of the body may be crushed or get
entangled.
(B) CAUTION:
NOTE: Located on right side fender
1. Read Operator’s Manual before operating this tractor.
2. Keep all shields in place.
3. Hitch towed loads only to drawbar to avoid rearward
upset.
4. Make certain everyone is clear of machine before
starting engine or operation.
5. Keep all riders off tractor and equipment.
6. Keep hands, feet and clothing away from power-driven
parts.
7. Reduce speed when turning or applying individual
brakes or operating around hazards on rough ground or
steep slopes.
8. Couple brake pedals together for road travel.
9. Use flashing warning lights on highway unless
prohibited by law.
10.Stop engine, lower implement to ground and shift to
“PARK” or set brake(s) securely before dismounting.
11.Wait for all movement to stop before servicing
machinery.
12.Remove key if leaving tractor unattended.
WARNING
AVOID CRUSHING
Do not jump if machine tips
USE SEAT BELT
M63657
A
B M63656
Safety - 2
SAFETY
CAUTION:
DO NOT touch engine muffler, it may be hot.
DANGER/POISON
SHIELD EYES
EXPLOSIVE BATTERY GASES AND ACID CAN CAUSE
BLINDNESS OR INJURY
NO
• SPARKS
• FLAMES
• SMOKING
SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE
BURNS
FLUSH EYES IMMEDIATELY WITH WATER
GET MEDICAL HELP FAST
KEEP OUT OF THE REACH OF CHILDREN.
DO NOT TIP.
KEEP VENT CAPS TIGHT AND LEVEL.
WARNING
AVOID INJURY FROM PTO
• Keep all shields in place
• Keep hands, feet and clothing away
• Operate only with 540 RPM
Operate Safely
• Check brake action before you operate. Adjust or
service brakes as necessary.
• Inspect machine before you operate. Be sure hardware
is tight. Repair or replace damaged, badly worn, or missing
parts. Be sure guards and shields are in good condition
and fastened in place. Make any necessary adjustments
before you operate.
M94385
M94377
M95840
Safety - 3
SAFETY
• Clear work area of objects that might be thrown. Keep
people and pets out of the work area. Stop machine if
anyone enters the area.
• If you hit an object, stop the machine and inspect it.
Make repairs before you operate. Keep machine and
attachments properly maintained and in good working
order.
• DO NOT leave machine unattended when it is running.
• Only operate during daylight or with good artificial light.
• Be careful of traffic when operating near or crossing
roadways.
• Do not wear radio or music headphones while operating
the machine. Safe operation requires your full attention.
Park Safely
• Stop machine on a level surface, not on a slope.
• Disengage PTO.
• Engage Park Brake.
• STOP engine.
• Remove key.
• Before you leave the operator’s station, wait for engine
and all moving parts to STOP.
Use Seat Belt Properly
Use a seat belt when you operate with a Roll-over
Protective Structure (ROPS) to minimize chance of injury
from an accident such as an overturn.
Do not use a seat belt if operating without a ROPS or with
optional folding ROPS in folded position.
Rotating Blades Are Dangerous - Protect
Children And Prevent Accidents
PROTECT CHILDREN:
• Never assume that children will remain where you last
saw them. Children are attracted to mowing activity. Stay
alert to the presence of children.
• Keep children in the house when you are operating the
machine.
• Turn machine off if a child enters the mowing area.
• Use extra care when you come to blind corners, shrubs,
trees, or other objects that may block your vision.
• DO NOT let children or an untrained person operate the
machine.
• DO NOT carry or let children ride on machine or any
attachment. DO NOT tow children in a cart or trailer.
HELP PREVENT SERIOUS OR FATAL ACCIDENTS:
• Be alert at all times, drive forward carefully. People
ESPECIALLY CHILDREN can move quickly into the
mowing area before you know it.
• Back carefully. Shut off PTO and look behind the
machine carefully, ESPECIALLY FOR CHILDREN, before
you back up.
• DO NOT mow in reverse unless it is absolutely
necessary.
• Shut off PTO when you are not mowing.
• DO NOT operate machine if you are under the influence
of drugs or alcohol.
Operator Training Required
• Study operating section of this manual before operating
the machine.
• Operate machine in an open, unobstructed area under
the direction of an experienced operator.
• Learn the use of all controls.
Safety - 4
SAFETY
• Operator experience is required to learn the moving,
stopping, turning and other operating characteristics of the
machine.
Avoid Tipping
• DO NOT drive where machine could slip or tip.
• Stay alert for holes and other hidden hazards in the
terrain.
• Keep away from drop-offs.
• Slow down before you make a sharp turn or operate on
a slope.
• When pulling loads or using heavy equipment, use only
approved hitches, limit loads to those you can safely
control, and use counterweights or wheel weights when
required per this manual or your attachment manual.
• Drive up and down a hill - not across. Be careful when
you change direction on a slope.
• DO NOT stop when going up hill or down hill. If machine
stops going up hill, STOP PTO and back down slowly.
• DO NOT mow wet grass. Reduced traction could cause
sliding.
Check Wheel Bolts
• A serious accident could occur causing serious injury if
wheel bolts are not tight.
• Check wheel bolt tightness often during the first 100
hours of operation.
Keep Riders Off
• Only allow the operator on the machine. Keep riders off.
• Riders on the machine or attachment may be struck by
foreign objects or thrown off the machine causing serious
injury.
• Riders obstruct the operator’s view resulting in the
machine being operated in an unsafe manner.
Stay Clear of Rotating Drivelines
Entanglement in rotating driveline can cause serious injury
or death.
• Wear close fitting clothing.
• STOP the engine and be sure PTO driveline is stopped
before getting near it.
Transport Safely
• Use safety lights and devices. Slow moving machines
when driven on public roads are hard to see, especially at
night. Avoid personal injury or death resulting from a
collision with a vehicle.
• Whenever driving on public roads, use flashing warning
lights and turn signals according to local regulations. Extra
flashing warning lights may need to be installed.
Safety - 5
SAFETY
Practice Safe Maintenance
• Understand service procedure before doing work. Keep
area clean and dry.
• Never lubricate, service, or adjust machine while it is
moving. Keep safety devices in place and in working
condition. Keep hardware tight.
• To prevent them from getting caught, keep hands, feet,
clothing, jewelry, and long hair away from any moving parts.
• Before servicing machine, disengage all power and stop
the engine. Let engine cool.
• Securely support any machine elements that must be
raised for service work.
• Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
• Unauthorized modifications to the machine may impair
its function and safety.
Wear Appropriate Clothing
• Wear close fitting clothing and safety equipment
appropriate for the job.
• Loud noise can cause impairment or loss of hearing,
wear a suitable protective device such as earplugs.
• Do not wear radio or music headphones while servicing
the machine. Safe service requires your full attention.
Handling Waste Product and Chemicals
• Waste products such as used oil, fuel, coolant, brake
fluid, and batteries, can harm the environment and people.
• DO NOT use beverage containers for waste fluids -
someone may drink from them.
• See your local Recycling Center or John Deere dealer to
learn how to recycle or get rid of waste products.
• A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
See your John Deere dealer for the MSDS on chemical
products used with your machine.
Avoid High Pressure Fluids
• Hydraulic hoses can fail due to physical damage, kinks,
age, and exposure. Check hoses regularly. Replace
damaged hoses.
• Escaping fluid under pressure can penetrate the skin
causing serious injury. Avoid the hazard by relieving
pressure before disconnecting hydraulic or other lines.
Tighten all connections before applying pressure.
• Search for leaks with a piece of cardboard. Protect
Safety - 6
SAFETY
hands and body from high pressure fluids.
• If an accident occurs, see a doctor immediately. Any
fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere & Company Medical Department in
Moline, Illinois, U.S.A. Information may be obtained by
calling 1-800-822-8262.
Operating (Gear Models) - 7
OPERATING (GEAR MODELS)
Operating (Gear Models)
Operator Station Controls (PowrReverser™
and Collar Shift)
Operator Controls Seat Area
Instrument Panel Controls
Picture Note: PowrReverser Model Shown in
photo)
A - Clutch Pedal
B - Instrument Panel
C - Left and Right Brake Pedals (Turn Brakes)
D - Foot Throttle
E - Tilt Steering Knob
F - Selective Control Valve (SCV) Lever
G - Rockshaft Control Lever
H - Seat Belt
I - Operator Seat
J - Four Wheel Drive (4WD) Lever
K - Range Lever
L - Gear Shift Lever
M - Reverser Lever (PowrReverser Models Only)
B
M
I
M63620
A
C
D
L
K
J
F
G
H
E
A - Selective Control Valve (SCV) Lock Lever
B - Differential Lock Lever
C - Speed of Drop/Lock Valve
D - Operator Seat Height and Tension Knobs
E - Operator Seat Adjustment Lever
A - Reverser Lever (PowrReverser Models Only)
B - Hand Throttle
C - Light Knob
D - Main Power Take Off (PTO) Knob
E - Key Switch
F - Turn Signal
M63621
C
E
A
B
D
M63910
A
B
D
E
F C
Operating (Gear Models) - 8
OPERATING (GEAR MODELS)
Instrument Display Panel
Hood Controls
3-Point Hitch
A - Fuel Gauge
B - Light - Warning Flashers
C - Tachometer
D - Gauge - Engine Coolant Temperature
E - Light - Engine Oil Pressure
F - Light - Parking Brake Set
G - Light - Battery Low Voltage
H - Hour Meter
I - Light - Cold Start Indicator
J - Light - PTO Engage
A - Hood Release
B - Hood Support Latch
C
B
H
D
J
I
E
A
G
F
M94369
A
B
M63625
A - Center Link Storage Hook
B - Lift Arms
C - Center Link
D - Lift Link - Solid
E - Lift Link - Adjustable
F - Sway Links
G - Draft Links
C
A
B
B
E
F
G
G
D
F
M63626
Operating (Gear Models) - 9
OPERATING (GEAR MODELS)
Using Step
The step (A) is located on the left side of the tractor.
Grip the steering wheel and step up into the seat.
Adjusting Operator Seat
Before starting engine to drive tractor, adjust operator seat
position, height and suspension to desirable positions.
Select Seat Position
1. Move seat positioning lever (A) left.
2. Slide seat forward or rearward to desired position.
3. Release lever to lock seat in position. Make sure all
controls can be easily accessed.
Select Seat Height
1. Turn height adjustment knob (B) clockwise to raise
operator seat.
2. Turn height adjustment knob (B) counterclockwise to
lower operator seat.
Adjust Ride Comfort
Adjust seat spring tension knob (C) to the weight of the
operator, so that the seat “floats” in the center of it’s travel
as the tractor traverses rough terrain.
1. With one hand hold height adjustment knob (B) in a
fixed position.
2. Adjust seat suspension:
• Operator size indications are molded into the
adjustment knob.
• Turn seat spring tension knob (C) to the right
(clockwise) for a firmer ride.
• Turn seat spring tension knob (C) to the left
(counterclockwise) for a softer ride.
Using Tilt Steering Wheel
1. Pull up on tilt steering knob (A) to release the steering
wheel (B).
2. Adjust the steering wheel to where you are comfortable.
3. Push down on knob (A) to lock in steering wheel
position.
M93903
A
M94388
A
C
B
cCAUTION: Avoid injury! Be sure steering wheel
is locked in position.
M63907
A
B
Operating (Gear Models) - 10
OPERATING (GEAR MODELS)
Using Seat Belt
1. Bring end of seat belt across your lap and place in
holder until they “CLICK” together, as shown (A).
2. To release seat belt, “PRESS” the red button (B).
Using Ignition Switch
A - “OFF” Position - In this position the engine will not be
running.
B - “ON” Position - Move key from “OFF” to next position
and the Engine Oil Pressure Light and Battery Charging
Light will turn on. You will also hear the engine fuel shut-off
solenoid engage with a CLICK.
Push in on key to activate air heater. See Cold Weather
Starting in this section.
C - “START” Position - Move key from “ON” to the far right
position and the starter will engage the engine flywheel to
start the engine. When the key is released it will
automatically return to the “ON” position allowing the
engine to run.
cCAUTION: Avoid injury! Use a seat belt when
you operate with a Roll-Over Protective
Structure (ROPS) to minimize chance of injury
from an accident, such as an overturn.
Do not use a seat belt if operating without a
ROPS, or with optional folding ROPS in folded
position.
IMPORTANT: Avoid damage! When tractor is not be
used or when tractor is being serviced, make sure
key switch is in the “OFF” position and the key is
removed.
M94388
A
B
IMPORTANT: Avoid damage! There is an
ACCESSORY position to the left of the OFF (A)
position. The key should not be left in this position
while tractor is not in use; battery drainage could
result.
M94395
A
B
C
Operating (Gear Models) - 11
OPERATING (GEAR MODELS)
Understanding Instrument Panel
A - Engine Coolant Temperature Gauge - This gauge will
indicate when the engine coolant is approaching a
dangerously hot temperature. If the gauge indicator needle
moves all the way to the red, remove load on tractor
immediately. Reduce engine to idle speed and check for
something blocking air flow to the radiator. If the gauge
stays in the red after cleaning grille, STOP engine. Allow
engine to cool, and check coolant level.
B - Engine Oil Pressure Light - This light will turn on when
the ignition key is in the ON position and the engine is not
running. If this light turns on while the engine is running,
STOP engine. This light will turn on when engine oil
pressure is too low. This is an indication that the engine is
low on oil.
C - Parking Brake Set Light - This light will turn on when
the Parking Brake is set.
D - Battery Charging Light - This light will turn on when
the ignition key is in the ON position and the engine is not
running. If this light turns on while the engine is running,
move the throttle lever to the full throttle position. Stop the
engine if light remains on. This light will turn on when the
alternator output is too low.
E - Cold Start Indicator Light - Indicates that the ignition
key is being pressed IN and that the air manifold heater is
ON and heating the intake air to the cylinders, allowing
faster starting in cold weather.
F - Cruise Control Light - This light will turn on when the
cruise control option is engaged. This light is only
operational on the hydrostatic tractors.
G - PTO Engaged Light - This light will turn on when the
PTO is engaged.
H - Fuel Gauge - Show approximately how much fuel is in
the fuel tank. Includes Full marker, Half-Full marker and
Empty marker.
Understanding Instrument Panel - Continued
A - Tachometer - Shows engine speed. Engine speed is
shown in 100’s. Example: If indicator is pointing at 20 (20 x
100 = 2000 RPM). Note the special marker labeled “540
p” - With the indicator pointing at the “540 p” marker, this
is the proper engine speed for the 540 RPM Power Take Off
(PTO).
Engine / Tachometer Speeds:
• Slow idle speed: 950 rpm
• Rated speed: 2600 rpm
• Fast speed: 2810 rpm
B - Warning Flasher/Turn Signal Indicator Light - These
indicator lights will turn ON and FLASH when the light
switch is turned to one of the two warning flasher positions,
or the turn signal switch is moved to the right or left hand
turn position.
C - Hour Meter - Shows the number of used hours the
engine has run. Use the hour meter as a guide when
servicing various components of this tractor.
Using Light Switch
Rotate switch to the desired position.
M94369
A
G
C
H
D
B
E
F
B
B
A
C
M94369
Operating (Gear Models) - 12
OPERATING (GEAR MODELS)
A - All Lights OFF
B - Warning Flasher Lights ON
C - Headlights, Taillights and Warning Flasher
Lights ON
D - Headlights and optional Working Lights ON
Using Turn Signals
Pull the turn signal handle (A) down to signal a left turn.
Push the turn signal handle (A) up to signal a right turn.
Using Throttle
Use the throttle to change engine speeds. Use the throttle
in conjunction with the Tachometer (A) to set engine
speeds.
This tractor is equipped with a hand throttle (B) and a foot
throttle (C).
Hand Throttle Operation
• Decrease Engine Speed - Pull throttle lever (B) towards
rear of the tractor.
• Increase Engine Speed - Push throttle lever (B)
towards the front of the tractor.
A
B
C D
M63624
A
M94390
A
B
Operating (Gear Models) - 13
OPERATING (GEAR MODELS)
Foot Throttle Operation
NOTE: The foot throttle can be used in conjunction
with the hand throttle. Example: Use hand throttle to
set engine speed at 1500 rpm - now use foot throttle to
increase engine speed to 2800 rpm. Release foot
throttle and engine speed will return to hand throttle
setting of 1500 rpm.
• Increase engine speed by pushing down on throttle
pedal (C). Release throttle pedal and engine speed
automatically slows down.
Engine / Tachometer Speeds:
• Slow idle speed: 950 rpm
• Rated speed: 2600 rpm
• Fast speed: 2810 rpm
Using Brakes
Using Brake Pedals to Slow Tractor Speed
To use the brake pedals to slow tractor speed, move the
brake pedal latch (A) to connect the brake pedals together.
When brakes are applied and the tractor pulls to the left or
right, this is an indication that the brakes are not adjusted
equally. See your John Deere Dealer.
Using Brake Pedals to Assist In Turning
NOTE: Turn brake pedals can be used for tighter turns.
Using turn brake pedals may also avoid unnecessary
backing.
Lift the brake pedal latch (A) so that brake pedals work
independently from each other.
To make a tighter left turn, push down on turn brake pedal
(B).
To make a tighter right turn, push down on turn brake pedal
(C).
Using the Park Brake
Setting The Park Brake
• Lift brake handle (A) up to set the park brake.
cCAUTION: Avoid injury! To prevent accidental
turning or possible tipping, always connect the
left and right brake pedals together so that
braking force is applied equally to both sides.
M63627
C
M94391
A
cCAUTION: Avoid injury! To prevent tipping, do
not apply turn brake pedals at high speeds
when making a turn; slow down.
A
M94391
B C
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John Deere 4500, 4600, 4700 Utility Tractors Operators Manual.pdf

  • 1. OMLVU10940 K9 JOHN DEERE WORLDWIDE COMMERCIAL & CONSUMER EQUIPMENT DIVISION cWARNING:The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. California Proposition 65 Warning K9 Compact Utility Tractors 4500, 4600 and 4700 OPERATOR’S MANUAL North American Version Litho in U.S.A. !OMLVU10940__k9! !DCY!
  • 2. Introduction INTRODUCTION Introduction Thank You for Purchasing a John Deere Product We appreciate your business and wish you many years of safe and satisfied use of your machine. Using Your Operator’s Manual This manual is an important part of your machine and should remain with the machine when you sell it. Reading your operator’s manual will help you and others avoid personal injury or damage to the machine. Information given in this manual will provide the operator with the safest and most effective use of the machine. Knowing how to operate this machine safely and correctly will allow you to train others who may operate this machine. Section in your operator’s manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely. YOu can also use this manual to answer any specific operating or servicing questions. A convenient index located at the end of this book will help you to find needed information quickly. The machine shown in this manual may differ slightly from your machine, but will be similar enough to help you understand our instructions. RIGHT-HAND and LEFT-HAND sides are determined by facing in the direction the machine will travel when going forward. When you see a broken line arrow (------>), the item referred to is hidden from view. Special Messages Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the highlighted information carefully to avoid injury and machine damage. NOTE: General information is given throughout the manual that may help the operator in the operation of the machine. cCAUTION: Avoid injury! This symbol and text highlight potential hazards or death to the operator or bystanders may occur if the hazards or procedures are ignored. IMPORTANT: Avoid damage! This text is used to tell the operator of actions or conditions that might result in damage to the machine.
  • 3. Product Identification PRODUCT IDENTIFICATION Product Identification Record Identification Numbers Compact Utility Tractors With Gear or Hydrostatic Transmissions 4500 Serial No. (150001-) 4600 Serial No. (160001-) 4700 Serial No. (170001-) If you need to contact an Authorized Service Center for information on servicing, always provide the product model and serial number. You will need to locate the model and serial number for the machine and for the engine of your machine and record the information in the spaces provided below. DATE OF PURCHASE: _________________________________________ DEALER NAME: _________________________________________ DEALER PHONE: _________________________________________ PRODUCT IDENTIFICATION NUMBER (A): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ENGINE SERIAL NUMBER (B): __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ A B
  • 4. Table of Contents TABLE OF CONTENTS All information, illustrations and specifications in this manual are based on the latest information at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT© 1999 Deere & Co. John Deere Worldwide Commercial and Consumer Equipment Division Horicon, WI All rights reserved Previous Editions COPYRIGHT© OMLVU10940 K9 - English Table of Contents Contents Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Operating (Gear Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Operating (Hydrostatic Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Operating - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Service Intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Service Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Service Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Service Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Service Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
  • 5. Safety - 1 SAFETY Safety Safety-Alert Symbol Read and recognize safety information. Be alert to the potential for personal injury when you see this safety-alert symbol. On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identifies the most serious hazards. In this manual, the word CAUTION and this symbol call attention to safety messages. Machine Safety Labels (A) CAUTION: NOTE: Located right side fender • Danger of injury at the side of seat backrest and in area behind seat. Parts of the body may be crushed or get entangled. (B) CAUTION: NOTE: Located on right side fender 1. Read Operator’s Manual before operating this tractor. 2. Keep all shields in place. 3. Hitch towed loads only to drawbar to avoid rearward upset. 4. Make certain everyone is clear of machine before starting engine or operation. 5. Keep all riders off tractor and equipment. 6. Keep hands, feet and clothing away from power-driven parts. 7. Reduce speed when turning or applying individual brakes or operating around hazards on rough ground or steep slopes. 8. Couple brake pedals together for road travel. 9. Use flashing warning lights on highway unless prohibited by law. 10.Stop engine, lower implement to ground and shift to “PARK” or set brake(s) securely before dismounting. 11.Wait for all movement to stop before servicing machinery. 12.Remove key if leaving tractor unattended. WARNING AVOID CRUSHING Do not jump if machine tips USE SEAT BELT M63657 A B M63656
  • 6. Safety - 2 SAFETY CAUTION: DO NOT touch engine muffler, it may be hot. DANGER/POISON SHIELD EYES EXPLOSIVE BATTERY GASES AND ACID CAN CAUSE BLINDNESS OR INJURY NO • SPARKS • FLAMES • SMOKING SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS FLUSH EYES IMMEDIATELY WITH WATER GET MEDICAL HELP FAST KEEP OUT OF THE REACH OF CHILDREN. DO NOT TIP. KEEP VENT CAPS TIGHT AND LEVEL. WARNING AVOID INJURY FROM PTO • Keep all shields in place • Keep hands, feet and clothing away • Operate only with 540 RPM Operate Safely • Check brake action before you operate. Adjust or service brakes as necessary. • Inspect machine before you operate. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate. M94385 M94377 M95840
  • 7. Safety - 3 SAFETY • Clear work area of objects that might be thrown. Keep people and pets out of the work area. Stop machine if anyone enters the area. • If you hit an object, stop the machine and inspect it. Make repairs before you operate. Keep machine and attachments properly maintained and in good working order. • DO NOT leave machine unattended when it is running. • Only operate during daylight or with good artificial light. • Be careful of traffic when operating near or crossing roadways. • Do not wear radio or music headphones while operating the machine. Safe operation requires your full attention. Park Safely • Stop machine on a level surface, not on a slope. • Disengage PTO. • Engage Park Brake. • STOP engine. • Remove key. • Before you leave the operator’s station, wait for engine and all moving parts to STOP. Use Seat Belt Properly Use a seat belt when you operate with a Roll-over Protective Structure (ROPS) to minimize chance of injury from an accident such as an overturn. Do not use a seat belt if operating without a ROPS or with optional folding ROPS in folded position. Rotating Blades Are Dangerous - Protect Children And Prevent Accidents PROTECT CHILDREN: • Never assume that children will remain where you last saw them. Children are attracted to mowing activity. Stay alert to the presence of children. • Keep children in the house when you are operating the machine. • Turn machine off if a child enters the mowing area. • Use extra care when you come to blind corners, shrubs, trees, or other objects that may block your vision. • DO NOT let children or an untrained person operate the machine. • DO NOT carry or let children ride on machine or any attachment. DO NOT tow children in a cart or trailer. HELP PREVENT SERIOUS OR FATAL ACCIDENTS: • Be alert at all times, drive forward carefully. People ESPECIALLY CHILDREN can move quickly into the mowing area before you know it. • Back carefully. Shut off PTO and look behind the machine carefully, ESPECIALLY FOR CHILDREN, before you back up. • DO NOT mow in reverse unless it is absolutely necessary. • Shut off PTO when you are not mowing. • DO NOT operate machine if you are under the influence of drugs or alcohol. Operator Training Required • Study operating section of this manual before operating the machine. • Operate machine in an open, unobstructed area under the direction of an experienced operator. • Learn the use of all controls.
  • 8. Safety - 4 SAFETY • Operator experience is required to learn the moving, stopping, turning and other operating characteristics of the machine. Avoid Tipping • DO NOT drive where machine could slip or tip. • Stay alert for holes and other hidden hazards in the terrain. • Keep away from drop-offs. • Slow down before you make a sharp turn or operate on a slope. • When pulling loads or using heavy equipment, use only approved hitches, limit loads to those you can safely control, and use counterweights or wheel weights when required per this manual or your attachment manual. • Drive up and down a hill - not across. Be careful when you change direction on a slope. • DO NOT stop when going up hill or down hill. If machine stops going up hill, STOP PTO and back down slowly. • DO NOT mow wet grass. Reduced traction could cause sliding. Check Wheel Bolts • A serious accident could occur causing serious injury if wheel bolts are not tight. • Check wheel bolt tightness often during the first 100 hours of operation. Keep Riders Off • Only allow the operator on the machine. Keep riders off. • Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury. • Riders obstruct the operator’s view resulting in the machine being operated in an unsafe manner. Stay Clear of Rotating Drivelines Entanglement in rotating driveline can cause serious injury or death. • Wear close fitting clothing. • STOP the engine and be sure PTO driveline is stopped before getting near it. Transport Safely • Use safety lights and devices. Slow moving machines when driven on public roads are hard to see, especially at night. Avoid personal injury or death resulting from a collision with a vehicle. • Whenever driving on public roads, use flashing warning lights and turn signals according to local regulations. Extra flashing warning lights may need to be installed.
  • 9. Safety - 5 SAFETY Practice Safe Maintenance • Understand service procedure before doing work. Keep area clean and dry. • Never lubricate, service, or adjust machine while it is moving. Keep safety devices in place and in working condition. Keep hardware tight. • To prevent them from getting caught, keep hands, feet, clothing, jewelry, and long hair away from any moving parts. • Before servicing machine, disengage all power and stop the engine. Let engine cool. • Securely support any machine elements that must be raised for service work. • Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. • Unauthorized modifications to the machine may impair its function and safety. Wear Appropriate Clothing • Wear close fitting clothing and safety equipment appropriate for the job. • Loud noise can cause impairment or loss of hearing, wear a suitable protective device such as earplugs. • Do not wear radio or music headphones while servicing the machine. Safe service requires your full attention. Handling Waste Product and Chemicals • Waste products such as used oil, fuel, coolant, brake fluid, and batteries, can harm the environment and people. • DO NOT use beverage containers for waste fluids - someone may drink from them. • See your local Recycling Center or John Deere dealer to learn how to recycle or get rid of waste products. • A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. See your John Deere dealer for the MSDS on chemical products used with your machine. Avoid High Pressure Fluids • Hydraulic hoses can fail due to physical damage, kinks, age, and exposure. Check hoses regularly. Replace damaged hoses. • Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. • Search for leaks with a piece of cardboard. Protect
  • 10. Safety - 6 SAFETY hands and body from high pressure fluids. • If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. Information may be obtained by calling 1-800-822-8262.
  • 11. Operating (Gear Models) - 7 OPERATING (GEAR MODELS) Operating (Gear Models) Operator Station Controls (PowrReverser™ and Collar Shift) Operator Controls Seat Area Instrument Panel Controls Picture Note: PowrReverser Model Shown in photo) A - Clutch Pedal B - Instrument Panel C - Left and Right Brake Pedals (Turn Brakes) D - Foot Throttle E - Tilt Steering Knob F - Selective Control Valve (SCV) Lever G - Rockshaft Control Lever H - Seat Belt I - Operator Seat J - Four Wheel Drive (4WD) Lever K - Range Lever L - Gear Shift Lever M - Reverser Lever (PowrReverser Models Only) B M I M63620 A C D L K J F G H E A - Selective Control Valve (SCV) Lock Lever B - Differential Lock Lever C - Speed of Drop/Lock Valve D - Operator Seat Height and Tension Knobs E - Operator Seat Adjustment Lever A - Reverser Lever (PowrReverser Models Only) B - Hand Throttle C - Light Knob D - Main Power Take Off (PTO) Knob E - Key Switch F - Turn Signal M63621 C E A B D M63910 A B D E F C
  • 12. Operating (Gear Models) - 8 OPERATING (GEAR MODELS) Instrument Display Panel Hood Controls 3-Point Hitch A - Fuel Gauge B - Light - Warning Flashers C - Tachometer D - Gauge - Engine Coolant Temperature E - Light - Engine Oil Pressure F - Light - Parking Brake Set G - Light - Battery Low Voltage H - Hour Meter I - Light - Cold Start Indicator J - Light - PTO Engage A - Hood Release B - Hood Support Latch C B H D J I E A G F M94369 A B M63625 A - Center Link Storage Hook B - Lift Arms C - Center Link D - Lift Link - Solid E - Lift Link - Adjustable F - Sway Links G - Draft Links C A B B E F G G D F M63626
  • 13. Operating (Gear Models) - 9 OPERATING (GEAR MODELS) Using Step The step (A) is located on the left side of the tractor. Grip the steering wheel and step up into the seat. Adjusting Operator Seat Before starting engine to drive tractor, adjust operator seat position, height and suspension to desirable positions. Select Seat Position 1. Move seat positioning lever (A) left. 2. Slide seat forward or rearward to desired position. 3. Release lever to lock seat in position. Make sure all controls can be easily accessed. Select Seat Height 1. Turn height adjustment knob (B) clockwise to raise operator seat. 2. Turn height adjustment knob (B) counterclockwise to lower operator seat. Adjust Ride Comfort Adjust seat spring tension knob (C) to the weight of the operator, so that the seat “floats” in the center of it’s travel as the tractor traverses rough terrain. 1. With one hand hold height adjustment knob (B) in a fixed position. 2. Adjust seat suspension: • Operator size indications are molded into the adjustment knob. • Turn seat spring tension knob (C) to the right (clockwise) for a firmer ride. • Turn seat spring tension knob (C) to the left (counterclockwise) for a softer ride. Using Tilt Steering Wheel 1. Pull up on tilt steering knob (A) to release the steering wheel (B). 2. Adjust the steering wheel to where you are comfortable. 3. Push down on knob (A) to lock in steering wheel position. M93903 A M94388 A C B cCAUTION: Avoid injury! Be sure steering wheel is locked in position. M63907 A B
  • 14. Operating (Gear Models) - 10 OPERATING (GEAR MODELS) Using Seat Belt 1. Bring end of seat belt across your lap and place in holder until they “CLICK” together, as shown (A). 2. To release seat belt, “PRESS” the red button (B). Using Ignition Switch A - “OFF” Position - In this position the engine will not be running. B - “ON” Position - Move key from “OFF” to next position and the Engine Oil Pressure Light and Battery Charging Light will turn on. You will also hear the engine fuel shut-off solenoid engage with a CLICK. Push in on key to activate air heater. See Cold Weather Starting in this section. C - “START” Position - Move key from “ON” to the far right position and the starter will engage the engine flywheel to start the engine. When the key is released it will automatically return to the “ON” position allowing the engine to run. cCAUTION: Avoid injury! Use a seat belt when you operate with a Roll-Over Protective Structure (ROPS) to minimize chance of injury from an accident, such as an overturn. Do not use a seat belt if operating without a ROPS, or with optional folding ROPS in folded position. IMPORTANT: Avoid damage! When tractor is not be used or when tractor is being serviced, make sure key switch is in the “OFF” position and the key is removed. M94388 A B IMPORTANT: Avoid damage! There is an ACCESSORY position to the left of the OFF (A) position. The key should not be left in this position while tractor is not in use; battery drainage could result. M94395 A B C
  • 15. Operating (Gear Models) - 11 OPERATING (GEAR MODELS) Understanding Instrument Panel A - Engine Coolant Temperature Gauge - This gauge will indicate when the engine coolant is approaching a dangerously hot temperature. If the gauge indicator needle moves all the way to the red, remove load on tractor immediately. Reduce engine to idle speed and check for something blocking air flow to the radiator. If the gauge stays in the red after cleaning grille, STOP engine. Allow engine to cool, and check coolant level. B - Engine Oil Pressure Light - This light will turn on when the ignition key is in the ON position and the engine is not running. If this light turns on while the engine is running, STOP engine. This light will turn on when engine oil pressure is too low. This is an indication that the engine is low on oil. C - Parking Brake Set Light - This light will turn on when the Parking Brake is set. D - Battery Charging Light - This light will turn on when the ignition key is in the ON position and the engine is not running. If this light turns on while the engine is running, move the throttle lever to the full throttle position. Stop the engine if light remains on. This light will turn on when the alternator output is too low. E - Cold Start Indicator Light - Indicates that the ignition key is being pressed IN and that the air manifold heater is ON and heating the intake air to the cylinders, allowing faster starting in cold weather. F - Cruise Control Light - This light will turn on when the cruise control option is engaged. This light is only operational on the hydrostatic tractors. G - PTO Engaged Light - This light will turn on when the PTO is engaged. H - Fuel Gauge - Show approximately how much fuel is in the fuel tank. Includes Full marker, Half-Full marker and Empty marker. Understanding Instrument Panel - Continued A - Tachometer - Shows engine speed. Engine speed is shown in 100’s. Example: If indicator is pointing at 20 (20 x 100 = 2000 RPM). Note the special marker labeled “540 p” - With the indicator pointing at the “540 p” marker, this is the proper engine speed for the 540 RPM Power Take Off (PTO). Engine / Tachometer Speeds: • Slow idle speed: 950 rpm • Rated speed: 2600 rpm • Fast speed: 2810 rpm B - Warning Flasher/Turn Signal Indicator Light - These indicator lights will turn ON and FLASH when the light switch is turned to one of the two warning flasher positions, or the turn signal switch is moved to the right or left hand turn position. C - Hour Meter - Shows the number of used hours the engine has run. Use the hour meter as a guide when servicing various components of this tractor. Using Light Switch Rotate switch to the desired position. M94369 A G C H D B E F B B A C M94369
  • 16. Operating (Gear Models) - 12 OPERATING (GEAR MODELS) A - All Lights OFF B - Warning Flasher Lights ON C - Headlights, Taillights and Warning Flasher Lights ON D - Headlights and optional Working Lights ON Using Turn Signals Pull the turn signal handle (A) down to signal a left turn. Push the turn signal handle (A) up to signal a right turn. Using Throttle Use the throttle to change engine speeds. Use the throttle in conjunction with the Tachometer (A) to set engine speeds. This tractor is equipped with a hand throttle (B) and a foot throttle (C). Hand Throttle Operation • Decrease Engine Speed - Pull throttle lever (B) towards rear of the tractor. • Increase Engine Speed - Push throttle lever (B) towards the front of the tractor. A B C D M63624 A M94390 A B
  • 17. Operating (Gear Models) - 13 OPERATING (GEAR MODELS) Foot Throttle Operation NOTE: The foot throttle can be used in conjunction with the hand throttle. Example: Use hand throttle to set engine speed at 1500 rpm - now use foot throttle to increase engine speed to 2800 rpm. Release foot throttle and engine speed will return to hand throttle setting of 1500 rpm. • Increase engine speed by pushing down on throttle pedal (C). Release throttle pedal and engine speed automatically slows down. Engine / Tachometer Speeds: • Slow idle speed: 950 rpm • Rated speed: 2600 rpm • Fast speed: 2810 rpm Using Brakes Using Brake Pedals to Slow Tractor Speed To use the brake pedals to slow tractor speed, move the brake pedal latch (A) to connect the brake pedals together. When brakes are applied and the tractor pulls to the left or right, this is an indication that the brakes are not adjusted equally. See your John Deere Dealer. Using Brake Pedals to Assist In Turning NOTE: Turn brake pedals can be used for tighter turns. Using turn brake pedals may also avoid unnecessary backing. Lift the brake pedal latch (A) so that brake pedals work independently from each other. To make a tighter left turn, push down on turn brake pedal (B). To make a tighter right turn, push down on turn brake pedal (C). Using the Park Brake Setting The Park Brake • Lift brake handle (A) up to set the park brake. cCAUTION: Avoid injury! To prevent accidental turning or possible tipping, always connect the left and right brake pedals together so that braking force is applied equally to both sides. M63627 C M94391 A cCAUTION: Avoid injury! To prevent tipping, do not apply turn brake pedals at high speeds when making a turn; slow down. A M94391 B C
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