Caterpillar Cat 325D FM LL EXCAVATOR (Prefix C9M) Service Repair Manual (C9M0...jfkskmdmmdd
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 16 steps for disassembly. The assembly section lists 11 steps and references tools needed. It instructs cleaning threads on the locknut and installing the locknut to complete assembly of the main housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The procedure involves removing components such as gears, shafts, seals and housings. Cleanliness is important during disassembly and assembly to prevent dirt from entering internal mechanisms. O-rings and seals should always be replaced. Bearings are pressed into place and shims are used to set the proper preload.
Caterpillar Cat 325C L Excavator (Prefix CSJ) Service Repair Manual (CSJ00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, springs and seals. The assembly procedure consists of 26 steps and requires applying sealant and hydraulic oil, and ensuring components like keys and locating pins are correctly installed. Special care must be taken to avoid damage and keep components aligned using identification marks.
Caterpillar Cat 325C MOBILE HYD POWER UNIT (Prefix MSG) Service Repair Manual...jfkskmdmmdd
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and steps to remove the crankshaft first before removing the gear using a bearing puller. The installation procedure is not described.
Caterpillar Cat 325D L MOBILE HYD POWER UNIT (Prefix H3N) Service Repair Manu...jfkskmdmmdd
This service manual document provides instructions for removing and installing engine components on a 325D L Mobile Hydraulic Power Unit including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document describes the required tools, removal and installation procedures, and safety notices for each component. Illustrations are provided to supplement the text instructions.
Caterpillar Cat 325D L Excavator (Prefix PKE) Service Repair Manual (PKE00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of an excavator. Key steps include:
1. Removing the final drive assembly and marking parts for reinstallation.
2. Using lifting devices and tools to remove gears, shafts, bearings, and housings.
3. Cleaning all parts thoroughly before assembly. The assembly process involves pressing bearings into place, installing seals and gears, and adjusting shims to set proper bearing preload.
Caterpillar Cat 325C L Excavator (Prefix CRB) Service Repair Manual (CRB00001...jfkskmdmmdd
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions to disassemble and assemble the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying sealant, installing seals and plates, and lubricating components before assembly. Proper installation of keys and preventing the cam plate from sliding out of position are noted.
Caterpillar Cat 325D FM LL EXCAVATOR (Prefix C9M) Service Repair Manual (C9M0...jfkskmdmmdd
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 16 steps for disassembly. The assembly section lists 11 steps and references tools needed. It instructs cleaning threads on the locknut and installing the locknut to complete assembly of the main housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The procedure involves removing components such as gears, shafts, seals and housings. Cleanliness is important during disassembly and assembly to prevent dirt from entering internal mechanisms. O-rings and seals should always be replaced. Bearings are pressed into place and shims are used to set the proper preload.
Caterpillar Cat 325C L Excavator (Prefix CSJ) Service Repair Manual (CSJ00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, springs and seals. The assembly procedure consists of 26 steps and requires applying sealant and hydraulic oil, and ensuring components like keys and locating pins are correctly installed. Special care must be taken to avoid damage and keep components aligned using identification marks.
Caterpillar Cat 325C MOBILE HYD POWER UNIT (Prefix MSG) Service Repair Manual...jfkskmdmmdd
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and steps to remove the crankshaft first before removing the gear using a bearing puller. The installation procedure is not described.
Caterpillar Cat 325D L MOBILE HYD POWER UNIT (Prefix H3N) Service Repair Manu...jfkskmdmmdd
This service manual document provides instructions for removing and installing engine components on a 325D L Mobile Hydraulic Power Unit including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document describes the required tools, removal and installation procedures, and safety notices for each component. Illustrations are provided to supplement the text instructions.
Caterpillar Cat 325D L Excavator (Prefix PKE) Service Repair Manual (PKE00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of an excavator. Key steps include:
1. Removing the final drive assembly and marking parts for reinstallation.
2. Using lifting devices and tools to remove gears, shafts, bearings, and housings.
3. Cleaning all parts thoroughly before assembly. The assembly process involves pressing bearings into place, installing seals and gears, and adjusting shims to set proper bearing preload.
Caterpillar Cat 325C L Excavator (Prefix CRB) Service Repair Manual (CRB00001...jfkskmdmmdd
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions to disassemble and assemble the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying sealant, installing seals and plates, and lubricating components before assembly. Proper installation of keys and preventing the cam plate from sliding out of position are noted.
This document provides instructions to disassemble and assemble the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying sealant, installing seals and plates in the correct orientation, and using a string to correctly position components during assembly. Proper identification and positioning of parts is emphasized to ensure correct reassembly.
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to properly complete the tasks and prevent contamination of parts.
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached pipes or solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the new inlet manifold, position it on the engine and secure it with bolts, reattaching any pipes or solenoids. Ensure all components are clean and torque bolts to specification.
Caterpillar Cat 325B L Excavator (Prefix 1GS) Service Repair Manual (1GS00001...jfkskmdmmdd
The document provides disassembly and assembly instructions for the final drive of a 325B L excavator. It details 33 steps to disassemble the final drive components including removing carriers, gears, seals and bearings. It also outlines 28 steps for reassembling the final drive, including pressing in bearings, determining the correct shim thickness, installing seals and gears, and torquing bolts. Tools and torque specifications are provided. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the excavator's final drive system.
Caterpillar Cat 325B L Excavator (Prefix 6DN) Service Repair Manual (6DN00001...jfkskmdmmdd
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
Caterpillar Cat 325B L EXCAVATOR (Prefix 1HS) Service Repair Manual (1HS00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It outlines 27 steps for disassembly, which include removing various components like the head, brake piston, barrel assembly, cam plate, and shaft assembly. It then outlines 28 steps for reassembly, instructing technicians to thoroughly clean parts, apply lubricants, and reinstall components in the reverse order of disassembly while ensuring proper alignment and torque specifications. Cautions are provided about handling components carefully and ensuring correct installation of parts like the cam plate.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8NL) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 325-A excavator powered by a 3116 engine. It describes the required tools and gives step-by-step procedures and illustrations for removing the governor, installing a new governor, removing the fuel injection control linkage, and installing the fuel injection control linkage. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached lines and solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the inlet manifold, position a new gasket and manifold on the engine and secure with bolts, reconnecting any lines and solenoids.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before installing the new gasket and bolting the cylinder head back into place. Technicians are advised to keep parts clean and contain fluids properly during the work.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmdmmdd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, piston shoes, shaft assembly, seals, and other components. Special care must be taken to keep components organized and mark them for proper reinstallation.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8NL) Service Repair Manual (...jfkskmdmmdd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of each step, and provides notes and warnings. The process involves removing the rocker arm assembly, governor, and fuel injection control linkage. It then describes cleaning and lubricating parts before reinstalling the governor, linkage, and rocker arm assembly. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325 excavator engine. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head from the intake/exhaust ports. For installation, new guides are lubricated and driven into the cylinder head with the driver tool. The instructions emphasize keeping parts clean to prevent wear and shortening component life.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325-A excavator engine. The procedures include removing bolts and studs, applying anti-seize compound, installing gaskets, and tightening fasteners to specified torques. Tools required include a valve spring compressor, valve guide driver, and anti-seize compound.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs, and shaft. Safety notices are included to contain fluids and dispose of them properly when disassembling components.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to expand below the edge of the valve seat insert to remove it from the cylinder head. New valve seat inserts are then installed by tapping them into place in the cylinder head. Safety precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmdmmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
This document provides instructions to disassemble and assemble the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying sealant, installing seals and plates in the correct orientation, and using a string to correctly position components during assembly. Proper identification and positioning of parts is emphasized to ensure correct reassembly.
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to properly complete the tasks and prevent contamination of parts.
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached pipes or solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the new inlet manifold, position it on the engine and secure it with bolts, reattaching any pipes or solenoids. Ensure all components are clean and torque bolts to specification.
Caterpillar Cat 325B L Excavator (Prefix 1GS) Service Repair Manual (1GS00001...jfkskmdmmdd
The document provides disassembly and assembly instructions for the final drive of a 325B L excavator. It details 33 steps to disassemble the final drive components including removing carriers, gears, seals and bearings. It also outlines 28 steps for reassembling the final drive, including pressing in bearings, determining the correct shim thickness, installing seals and gears, and torquing bolts. Tools and torque specifications are provided. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the excavator's final drive system.
Caterpillar Cat 325B L Excavator (Prefix 6DN) Service Repair Manual (6DN00001...jfkskmdmmdd
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
Caterpillar Cat 325B L EXCAVATOR (Prefix 1HS) Service Repair Manual (1HS00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It outlines 27 steps for disassembly, which include removing various components like the head, brake piston, barrel assembly, cam plate, and shaft assembly. It then outlines 28 steps for reassembly, instructing technicians to thoroughly clean parts, apply lubricants, and reinstall components in the reverse order of disassembly while ensuring proper alignment and torque specifications. Cautions are provided about handling components carefully and ensuring correct installation of parts like the cam plate.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8NL) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 325-A excavator powered by a 3116 engine. It describes the required tools and gives step-by-step procedures and illustrations for removing the governor, installing a new governor, removing the fuel injection control linkage, and installing the fuel injection control linkage. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached lines and solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the inlet manifold, position a new gasket and manifold on the engine and secure with bolts, reconnecting any lines and solenoids.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before installing the new gasket and bolting the cylinder head back into place. Technicians are advised to keep parts clean and contain fluids properly during the work.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmdmmdd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, piston shoes, shaft assembly, seals, and other components. Special care must be taken to keep components organized and mark them for proper reinstallation.
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include using various tools to compress springs, extract components, and install new parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8NL) Service Repair Manual (...jfkskmdmmdd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of each step, and provides notes and warnings. The process involves removing the rocker arm assembly, governor, and fuel injection control linkage. It then describes cleaning and lubricating parts before reinstalling the governor, linkage, and rocker arm assembly. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325 excavator engine. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head from the intake/exhaust ports. For installation, new guides are lubricated and driven into the cylinder head with the driver tool. The instructions emphasize keeping parts clean to prevent wear and shortening component life.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325-A excavator engine. The procedures include removing bolts and studs, applying anti-seize compound, installing gaskets, and tightening fasteners to specified torques. Tools required include a valve spring compressor, valve guide driver, and anti-seize compound.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs, and shaft. Safety notices are included to contain fluids and dispose of them properly when disassembling components.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to expand below the edge of the valve seat insert to remove it from the cylinder head. New valve seat inserts are then installed by tapping them into place in the cylinder head. Safety precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual (...jfkskmdmmdd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
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