This document provides information about machine identification plates and product identification numbers (PIN) found on JCB machines. It explains that the machine identification plate contains serial numbers for the machine and its major components to identify the specific equipment. It also describes the typical format of PIN codes, which indicate the machine model, engine, transmission, and other specifications. Component identification plates on items like the engine and transmission also display serial numbers.
Jcb js85 tier 2 and tier 3 tracked excavator service repair manual (from 2234...dfujsjjekme
This document provides instructions and safety information for servicing a JCB JS85 tracked excavator. It includes sections on general information, operator's manual, body and framework, electrics, hydraulics, transmission, track and running gear, and engine. Safety notices, machine identification, maintenance schedules, and general procedures are covered in the general information section. Torque settings, service tools, and replacement parts are also referenced for use when servicing the excavator.
JCB 536-70 TELESCOPIC HANDLER Service Repair Manual SN:1522577 to TBAeidkmjkms
This document is the service manual section 1 general information for JCB side engine loadall machines. It provides an introduction to the machines covered and applications tables listing which topics in the manual are applicable to each machine model. The tables cover sections 1 through 3 on general information, care and safety, and routine maintenance as well as sections B through K on specific systems.
Jcb 526 56 telescopic handler service repair manual sn:1448231 to tbajksmenmd
This document is the service manual section 1 general information for JCB side engine loadall machines. It provides an introduction to the machines covered and applications tables listing which sections and topics apply to each machine model. The tables show the coverage of sections 1 through 3, and sections B through M, which include topics like routine maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine and electronic data systems. Copyright information is provided and the document issued by JCB technical publications.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...dfujsjjekme
This document provides instructions for charging gas hydraulic bladder accumulators. It explains that accumulators may be supplied in a discharged state and outlines the necessary equipment and steps to safely charge them with nitrogen gas. Key steps include connecting the accumulator to a nitrogen gas bottle using an adapter, slowly increasing the pressure while monitoring the gauge until it reaches the operating charge pressure plus a safety margin of 4 bar, then releasing pressure to reach the exact operating charge. Safety warnings are provided regarding using only nitrogen gas and taking precautions with gas discharge.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
This document is the service manual for JCB machines TM180/220. It provides instructions for servicing and repairing these machines. The manual is organized into multiple sections covering general information, safety, maintenance procedures, and technical information on specific components and systems. Technicians are instructed to follow all safety procedures and only perform work on the specific machine models listed in the applications tables at the front of each section. The format and organization of the manual is described to help technicians find the correct information for the maintenance or repair tasks.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
Jcb js85 tier 2 and tier 3 tracked excavator service repair manual (from 2234...dfujsjjekme
This document provides instructions and safety information for servicing a JCB JS85 tracked excavator. It includes sections on general information, operator's manual, body and framework, electrics, hydraulics, transmission, track and running gear, and engine. Safety notices, machine identification, maintenance schedules, and general procedures are covered in the general information section. Torque settings, service tools, and replacement parts are also referenced for use when servicing the excavator.
JCB 536-70 TELESCOPIC HANDLER Service Repair Manual SN:1522577 to TBAeidkmjkms
This document is the service manual section 1 general information for JCB side engine loadall machines. It provides an introduction to the machines covered and applications tables listing which topics in the manual are applicable to each machine model. The tables cover sections 1 through 3 on general information, care and safety, and routine maintenance as well as sections B through K on specific systems.
Jcb 526 56 telescopic handler service repair manual sn:1448231 to tbajksmenmd
This document is the service manual section 1 general information for JCB side engine loadall machines. It provides an introduction to the machines covered and applications tables listing which sections and topics apply to each machine model. The tables show the coverage of sections 1 through 3, and sections B through M, which include topics like routine maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine and electronic data systems. Copyright information is provided and the document issued by JCB technical publications.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...dfujsjjekme
This document provides instructions for charging gas hydraulic bladder accumulators. It explains that accumulators may be supplied in a discharged state and outlines the necessary equipment and steps to safely charge them with nitrogen gas. Key steps include connecting the accumulator to a nitrogen gas bottle using an adapter, slowly increasing the pressure while monitoring the gauge until it reaches the operating charge pressure plus a safety margin of 4 bar, then releasing pressure to reach the exact operating charge. Safety warnings are provided regarding using only nitrogen gas and taking precautions with gas discharge.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
This document is the service manual for JCB machines TM180/220. It provides instructions for servicing and repairing these machines. The manual is organized into multiple sections covering general information, safety, maintenance procedures, and technical information on specific components and systems. Technicians are instructed to follow all safety procedures and only perform work on the specific machine models listed in the applications tables at the front of each section. The format and organization of the manual is described to help technicians find the correct information for the maintenance or repair tasks.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
Massey ferguson mf 307 combine parts catalogue manualfjsekdemmd
This document provides parts information for the knife drive system on a Massey Ferguson 307 combine. It includes three pages of details on the knife crank drive, knife wobble drive, and associated components. The parts are broken down with part numbers, quantities, descriptions, and whether they are for the serrated or smooth knife versions.
Massey ferguson mf 264 t s tractor parts catalogue manualfjsekdemmd
This document provides a list of parts for a Massey Ferguson MF 264 T S tractor engine. It includes 61 items ranging from major components like the cylinder block and crankshaft to smaller individual parts like bolts, seals, and gaskets. Each item lists the part number, quantity, description, and any relevant comments. The document contains detailed diagrams and part listings for the engine's main systems and components.
Massey ferguson mf 240 xtra tractor (india) parts catalogue manualfjsekdemmd
This document contains a parts catalog for the engine, fuel, and exhaust systems of a Massey Ferguson 240 XTRA tractor for India. It consists of 44 pages listing over 200 individual parts for these systems, organized by component. For each part, the document provides the part number, quantity, description, and any additional technical specifications or application details. It distinguishes between parts for different engine types and those specific to South Africa versus other regions.
Massey ferguson mf 187 combine parts catalogue manualfjsekdemmd
This document provides parts information for various components of a Massey Ferguson MF 187 combine, including:
- An 8-foot and 10-foot knife assembly, listing individual parts and quantities.
- A knife drive crank drive system, listing pulleys, bearings, and other components.
- A shaft for the knife drive system.
- A wobble drive and additional details for the wobble drive component.
- A reel drive hydraulic adjusting system with pins, levers, plates and other parts.
Massey ferguson mf 164 t s tractor parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 164 T S tractor. It includes 60 items ranging from major components like the cylinder block and crankshaft to smaller parts like bolts, washers, and seals. Each part is listed with its part number, quantity used, description, and any relevant comments. The parts are grouped into relevant systems of the tractor like the cylinder head, timing gear, and lubricating oil system.
Massey ferguson mf 164 t f tractor parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 164 T F tractor engine. It includes over 70 items ranging from major components like the cylinder block, crankshaft, cylinder head and cover, to minor items like bolts, seals, and gaskets. Each item lists the part number, quantity, description, and any relevant comments. The parts are grouped by component and include exploded diagrams showing how they fit together.
Massey ferguson mf 38 combine ( 47597) parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 38 combine. It contains over 100 items with part numbers, quantities, descriptions, and some additional details. The parts listed are for various components of the combine including knives and fingers, the feeder drum, feeder auger, guarding and reducing equipment.
Massey ferguson mf 34 combine (br) parts catalogue manualfjsekdemmd
This document provides a parts list for the engine and cylinder block of a Massey Ferguson MF 34 combine. It includes 22 line items with part numbers, quantities, descriptions, and comments for individual parts such as the cylinder block, plugs, bushings, bearings, pins, and shims that make up the engine and cylinder block. Serial numbers are provided for some parts to indicate when different part numbers were used.
Massey ferguson mf 34 combine ( 47714) parts catalogue manualfjsekdemmd
This document contains parts lists and diagrams for components of a Massey Ferguson MF 34 combine harvester, including the straw divider, knives and fingers, knife crank and belt crank, and feeder auger. It provides part numbers, quantities, and brief descriptions for over 50 individual parts across these systems. Diagrams visually depict the components and their positions relative to each other.
Massey ferguson mf 32 combines ( 53050) parts catalogue manualfjsekdemmd
This document provides a list of parts for Massey Ferguson MF 30/32 combines. It includes over 150 individual part numbers, quantities, descriptions, and additional comments for items related to knives, fingers, and table augers for the combines. The parts are organized into tables with items numbered sequentially. Specifications like part lengths are included where relevant.
Massey ferguson mf 32 combines ( 53049) parts catalogue manualfjsekdemmd
The document provides a parts list for Massey Ferguson MF 30/32 combines. It contains over 150 items with part numbers, quantities, descriptions, and some additional comments. The parts listed are for components of the feeder drum and knives/fingers assemblies for the combines. Comments provide information on various optional equipment and configurations for different models.
Massey ferguson mf 31 combine parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 31 combine. It includes over 50 items with corresponding part numbers, descriptions, and other details. The parts listed are for the straw divider, knives and fingers, knife crank and belt crank, and feeder drum systems of the MF 31 combine.
Massey ferguson mf 30 combines ( 53050) parts catalogue manualfjsekdemmd
This document provides a list of parts for Massey Ferguson MF 30/32 combines. It includes over 150 individual part numbers, quantities, descriptions, and additional comments for items related to knives, fingers, and table augers for the combines. The parts are organized into tables with items numbered sequentially and including specifications like length for some parts. Footnotes provide additional details for some items.
Massey ferguson mf 30 combines ( 53049) parts catalogue manualfjsekdemmd
The document provides a parts list for Massey Ferguson MF 30/32 combines. It contains over 150 items with part numbers, quantities, descriptions, and some additional comments. The parts listed are for components of the feeder drum and knives/fingers assemblies for the combines. Comments provide information on various configurations including drum sizes and optional equipment.
Massey ferguson mf 29 29 xp combines parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 29/29 XP combine. It includes over 50 items with part numbers, descriptions, and other identifying information. The parts listed are for components of the straw divider, knives and fingers, knife crank and belt crank, and feeder drum.
Kobelco md140 c hydraulic excavator service repair manualfjsekdemmd
This document is the shop manual for the MD140C hydraulic excavator issued in October 1990. It provides information on repairs and specifications for the MD140C excavator. Kobelco reserves the right to make design changes and improvements to products without updating previously sold units. Dimensions and specifications listed are approximate. Permission is required to reuse any content from this manual.
This document is a service manual that provides instructions for maintaining and repairing a Kobelco 230SRLC-3 hydraulic excavator. It includes 7 sections covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and installing optional attachments. The manual provides details on maintenance procedures, removing and replacing components, and identifying faults. Safety precautions are outlined to prevent injury when working on the excavator. Technical drawings and part numbers are included to aid repair and replacement of parts.
Claas f1200 c1200 soja getreide lexion (type 442) service repair manualfjsekdemmd
This document is a repair manual that provides instructions for repairing various components of an agricultural vehicle. It includes sections on general safety procedures, torque specifications for fasteners, lubrication specifications, and procedures for removing and installing drive belts, drive chains, universal drive shafts, and cam-type cut-out clutches. Detailed diagrams and step-by-step instructions are provided for servicing the vehicle's various drive components.
Caterpillar cat d8 t track type tractor dozer bulldozer (prefix kpz) service ...fjsekdemmd
The document provides instructions for disassembling the transmission of a D8T track-type tractor. It lists the required tools and provides detailed steps and illustrations for removing components such as transmission covers, valves, rotors, gears, pistons, plates, springs, and seals. Special care must be taken when handling springs and heavy components. Friction discs and plates must be kept in their original order.
Caterpillar cat d8 t track type tractor dozer bulldozer (prefix j8b) service ...fjsekdemmd
1. The document provides installation instructions for an implement pump on a D8T track-type tractor. It details 34 steps for installing various parts like valves, springs, seals and bearings into the pump housing.
2. Proper cleaning and lubrication of parts is emphasized before assembly. Tools are listed and safety precautions noted, like wearing protective equipment when working with spring loaded parts.
3. Dimensions are checked at various points using feeler gauges and indicators to ensure correct bearing preloads and clearances. The pump is then installed on the tractor using lifting devices due to its weight of around 165 pounds.
This document announces the winners of the 2024 Youth Poster Contest organized by MATFORCE. It lists the grand prize and age category winners for grades K-6, 7-12, and individual age groups from 5 years old to 18 years old.
This tutorial offers a step-by-step guide on how to effectively use Pinterest. It covers the basics such as account creation and navigation, as well as advanced techniques including creating eye-catching pins and optimizing your profile. The tutorial also explores collaboration and networking on the platform. With visual illustrations and clear instructions, this tutorial will equip you with the skills to navigate Pinterest confidently and achieve your goals.
Massey ferguson mf 307 combine parts catalogue manualfjsekdemmd
This document provides parts information for the knife drive system on a Massey Ferguson 307 combine. It includes three pages of details on the knife crank drive, knife wobble drive, and associated components. The parts are broken down with part numbers, quantities, descriptions, and whether they are for the serrated or smooth knife versions.
Massey ferguson mf 264 t s tractor parts catalogue manualfjsekdemmd
This document provides a list of parts for a Massey Ferguson MF 264 T S tractor engine. It includes 61 items ranging from major components like the cylinder block and crankshaft to smaller individual parts like bolts, seals, and gaskets. Each item lists the part number, quantity, description, and any relevant comments. The document contains detailed diagrams and part listings for the engine's main systems and components.
Massey ferguson mf 240 xtra tractor (india) parts catalogue manualfjsekdemmd
This document contains a parts catalog for the engine, fuel, and exhaust systems of a Massey Ferguson 240 XTRA tractor for India. It consists of 44 pages listing over 200 individual parts for these systems, organized by component. For each part, the document provides the part number, quantity, description, and any additional technical specifications or application details. It distinguishes between parts for different engine types and those specific to South Africa versus other regions.
Massey ferguson mf 187 combine parts catalogue manualfjsekdemmd
This document provides parts information for various components of a Massey Ferguson MF 187 combine, including:
- An 8-foot and 10-foot knife assembly, listing individual parts and quantities.
- A knife drive crank drive system, listing pulleys, bearings, and other components.
- A shaft for the knife drive system.
- A wobble drive and additional details for the wobble drive component.
- A reel drive hydraulic adjusting system with pins, levers, plates and other parts.
Massey ferguson mf 164 t s tractor parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 164 T S tractor. It includes 60 items ranging from major components like the cylinder block and crankshaft to smaller parts like bolts, washers, and seals. Each part is listed with its part number, quantity used, description, and any relevant comments. The parts are grouped into relevant systems of the tractor like the cylinder head, timing gear, and lubricating oil system.
Massey ferguson mf 164 t f tractor parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 164 T F tractor engine. It includes over 70 items ranging from major components like the cylinder block, crankshaft, cylinder head and cover, to minor items like bolts, seals, and gaskets. Each item lists the part number, quantity, description, and any relevant comments. The parts are grouped by component and include exploded diagrams showing how they fit together.
Massey ferguson mf 38 combine ( 47597) parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 38 combine. It contains over 100 items with part numbers, quantities, descriptions, and some additional details. The parts listed are for various components of the combine including knives and fingers, the feeder drum, feeder auger, guarding and reducing equipment.
Massey ferguson mf 34 combine (br) parts catalogue manualfjsekdemmd
This document provides a parts list for the engine and cylinder block of a Massey Ferguson MF 34 combine. It includes 22 line items with part numbers, quantities, descriptions, and comments for individual parts such as the cylinder block, plugs, bushings, bearings, pins, and shims that make up the engine and cylinder block. Serial numbers are provided for some parts to indicate when different part numbers were used.
Massey ferguson mf 34 combine ( 47714) parts catalogue manualfjsekdemmd
This document contains parts lists and diagrams for components of a Massey Ferguson MF 34 combine harvester, including the straw divider, knives and fingers, knife crank and belt crank, and feeder auger. It provides part numbers, quantities, and brief descriptions for over 50 individual parts across these systems. Diagrams visually depict the components and their positions relative to each other.
Massey ferguson mf 32 combines ( 53050) parts catalogue manualfjsekdemmd
This document provides a list of parts for Massey Ferguson MF 30/32 combines. It includes over 150 individual part numbers, quantities, descriptions, and additional comments for items related to knives, fingers, and table augers for the combines. The parts are organized into tables with items numbered sequentially. Specifications like part lengths are included where relevant.
Massey ferguson mf 32 combines ( 53049) parts catalogue manualfjsekdemmd
The document provides a parts list for Massey Ferguson MF 30/32 combines. It contains over 150 items with part numbers, quantities, descriptions, and some additional comments. The parts listed are for components of the feeder drum and knives/fingers assemblies for the combines. Comments provide information on various optional equipment and configurations for different models.
Massey ferguson mf 31 combine parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 31 combine. It includes over 50 items with corresponding part numbers, descriptions, and other details. The parts listed are for the straw divider, knives and fingers, knife crank and belt crank, and feeder drum systems of the MF 31 combine.
Massey ferguson mf 30 combines ( 53050) parts catalogue manualfjsekdemmd
This document provides a list of parts for Massey Ferguson MF 30/32 combines. It includes over 150 individual part numbers, quantities, descriptions, and additional comments for items related to knives, fingers, and table augers for the combines. The parts are organized into tables with items numbered sequentially and including specifications like length for some parts. Footnotes provide additional details for some items.
Massey ferguson mf 30 combines ( 53049) parts catalogue manualfjsekdemmd
The document provides a parts list for Massey Ferguson MF 30/32 combines. It contains over 150 items with part numbers, quantities, descriptions, and some additional comments. The parts listed are for components of the feeder drum and knives/fingers assemblies for the combines. Comments provide information on various configurations including drum sizes and optional equipment.
Massey ferguson mf 29 29 xp combines parts catalogue manualfjsekdemmd
This document provides a parts list for a Massey Ferguson MF 29/29 XP combine. It includes over 50 items with part numbers, descriptions, and other identifying information. The parts listed are for components of the straw divider, knives and fingers, knife crank and belt crank, and feeder drum.
Kobelco md140 c hydraulic excavator service repair manualfjsekdemmd
This document is the shop manual for the MD140C hydraulic excavator issued in October 1990. It provides information on repairs and specifications for the MD140C excavator. Kobelco reserves the right to make design changes and improvements to products without updating previously sold units. Dimensions and specifications listed are approximate. Permission is required to reuse any content from this manual.
This document is a service manual that provides instructions for maintaining and repairing a Kobelco 230SRLC-3 hydraulic excavator. It includes 7 sections covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and installing optional attachments. The manual provides details on maintenance procedures, removing and replacing components, and identifying faults. Safety precautions are outlined to prevent injury when working on the excavator. Technical drawings and part numbers are included to aid repair and replacement of parts.
Claas f1200 c1200 soja getreide lexion (type 442) service repair manualfjsekdemmd
This document is a repair manual that provides instructions for repairing various components of an agricultural vehicle. It includes sections on general safety procedures, torque specifications for fasteners, lubrication specifications, and procedures for removing and installing drive belts, drive chains, universal drive shafts, and cam-type cut-out clutches. Detailed diagrams and step-by-step instructions are provided for servicing the vehicle's various drive components.
Caterpillar cat d8 t track type tractor dozer bulldozer (prefix kpz) service ...fjsekdemmd
The document provides instructions for disassembling the transmission of a D8T track-type tractor. It lists the required tools and provides detailed steps and illustrations for removing components such as transmission covers, valves, rotors, gears, pistons, plates, springs, and seals. Special care must be taken when handling springs and heavy components. Friction discs and plates must be kept in their original order.
Caterpillar cat d8 t track type tractor dozer bulldozer (prefix j8b) service ...fjsekdemmd
1. The document provides installation instructions for an implement pump on a D8T track-type tractor. It details 34 steps for installing various parts like valves, springs, seals and bearings into the pump housing.
2. Proper cleaning and lubrication of parts is emphasized before assembly. Tools are listed and safety precautions noted, like wearing protective equipment when working with spring loaded parts.
3. Dimensions are checked at various points using feeler gauges and indicators to ensure correct bearing preloads and clearances. The pump is then installed on the tractor using lifting devices due to its weight of around 165 pounds.
This document announces the winners of the 2024 Youth Poster Contest organized by MATFORCE. It lists the grand prize and age category winners for grades K-6, 7-12, and individual age groups from 5 years old to 18 years old.
This tutorial offers a step-by-step guide on how to effectively use Pinterest. It covers the basics such as account creation and navigation, as well as advanced techniques including creating eye-catching pins and optimizing your profile. The tutorial also explores collaboration and networking on the platform. With visual illustrations and clear instructions, this tutorial will equip you with the skills to navigate Pinterest confidently and achieve your goals.
Fashionista Chic Couture Maze & Coloring Adventures is a coloring and activity book filled with many maze games and coloring activities designed to delight and engage young fashion enthusiasts. Each page offers a unique blend of fashion-themed mazes and stylish illustrations to color, inspiring creativity and problem-solving skills in children.
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Explore our beautiful collection of Romantic Love Shayari in English to express your love. These heartfelt shayaris are perfect for sharing with your loved one. Get the best words to show your love and care.
Boudoir photography, a genre that captures intimate and sensual images of individuals, has experienced significant transformation over the years, particularly in New York City (NYC). Known for its diversity and vibrant arts scene, NYC has been a hub for the evolution of various art forms, including boudoir photography. This article delves into the historical background, cultural significance, technological advancements, and the contemporary landscape of boudoir photography in NYC.
The cherry: beauty, softness, its heart-shaped plastic has inspired artists since Antiquity. Cherries and strawberries were considered the fruits of paradise and thus represented the souls of men.
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3. Page No.Contents
Section 1 - General Information
1-i 1-i
Use
Introduction ............................................................................................. 1-1-1
Scope ..................................................................................................... 1-1-2
Personnel ...........................................................................................1-1-2
Applications ........................................................................................1-1-2
Newest Data .......................................................................................1-1-2
Format .................................................................................................... 1-1-3
Left and Right Sides ............................................................................... 1-1-4
Hydraulic Schematic Codes ................................................................... 1-1-5
Colour Codes .....................................................................................1-1-5
Electrical Device Codes .......................................................................... 1-1-6
Machine Identification
Introduction ............................................................................................. 1-2-7
Related Topics ........................................................................................ 1-2-8
Machine Identification Plate .................................................................... 1-2-9
Typical Product Identification Number (PIN) ......................................1-2-9
Component Identification Plates ........................................................... 1-2-12
Typical Engine Identification Number ...............................................1-2-12
Typical Transmission Identification Plate ..........................................1-2-12
Typical Axle Identification Plates - TM180 Machines .......................1-2-13
Typical Axle Identification Plates - TM220 Machines .......................1-2-14
FOPS Data Plate ..............................................................................1-2-15
ROPS Data Plate .............................................................................1-2-15
Torque Settings
Introduction ........................................................................................... 1-3-17
Zinc Plated Fasteners and Dacromet Fasteners .................................. 1-3-18
Introduction .......................................................................................1-3-18
Bolts and Screws ..............................................................................1-3-18
Hydraulic Connections .......................................................................... 1-3-22
'O' Ring Face Seal System ...............................................................1-3-22
'Torque Stop' Hose System ..............................................................1-3-25
`Positional Type' Hydraulic Adaptors .................................................... 1-3-26
Fitting Procedure ..............................................................................1-3-26
Service Tools
Introduction ........................................................................................... 1-4-27
Numerical List ....................................................................................... 1-4-28
Tool Detail Reference ........................................................................... 1-4-31
Rivet Nuts ............................................................................................. 1-4-50
Fitting Procedure ..............................................................................1-4-51
Slide Hammer Kit .................................................................................. 1-4-52
Fitting Procedure ..............................................................................1-4-52
Service Consumables
Introduction ........................................................................................... 1-5-53
Sealing and Retaining Compounds ...................................................... 1-5-54
Fuel
Introduction ........................................................................................... 1-6-55
Related Topics ...................................................................................... 1-6-56
4. Section 1 - General Information
Contents
1-ii 1-ii
Page No.Contents
Acceptable and Unacceptable Fuels .................................................... 1-6-57
Additives ...........................................................................................1-6-58
Service Requirements for use of B20 Biodiesel ...............................1-6-58
Warranty ...........................................................................................1-6-58
Fuel Types ........................................................................................1-6-59
Usage and Effects of Fuels ..............................................................1-6-60
Sulphur Content ...............................................................................1-6-61
Effects of Fuel Contaminates ...........................................................1-6-62
Applications
Introduction ........................................................................................... 1-7-63
Tables ................................................................................................... 1-7-64
Section 1 - General Information .......................................................1-7-64
Section 2 - Care and Safety .............................................................1-7-64
Section 3 - Routine Maintenance .....................................................1-7-65
Section B - Body and Framework .....................................................1-7-66
Section C - Electrics .........................................................................1-7-67
Section E - Hydraulics ......................................................................1-7-68
Section F - Transmission ..................................................................1-7-70
Section G - Brakes ...........................................................................1-7-71
Section H - Steering .........................................................................1-7-72
Section K - Engine ............................................................................1-7-73
Section M - Electronic Data Systems ...............................................1-7-74
5. Section 1-1 - General Information
1-1-1 1-1-19803/9995-02
Use
Introduction
This topic contains information about the structure of the manual and how to use the manual.
K Scope ( T 1-1-2)
K Personnel ( T 1-1-2)
K Applications ( T 1-1-2)
K Newest Data ( T 1-1-2)
K Format ( T 1-1-3)
K Left and Right Sides ( T 1-1-4)
K Hydraulic Schematic Codes ( T 1-1-5)
K Colour Codes ( T 1-1-5)
K Electrical Device Codes ( T 1-1-6)
6. Section 1-1 - General Information
Use
Scope
1-1-2 1-1-29803/9995-02
Scope
Personnel
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment. Finally, please
remember above all else SAFETY MUST COME FIRST!
Applications
This manual contains data relevant to a range of
machines. Make sure you reference the data for the
correct machine. K Applications ( T 1-7-63)
Newest Data
From time to time new machines, systems or devices
require the manual to be re-issued. Make sure you have
the newest issue.
Always check the on-line JCB data system for relevant
technical information.
7. Section 1-1 - General Information
Use
Format
1-1-3 1-1-39803/9995-02
Format
The manual is compiled in sections, the first three are
numbered and contain information as follows:
1 General Information - Use the Applications Tables
at the front of the section to see which topic in the
manual is applicable to which machine model. The
section also includes general information such as
torque settings and service tools.
2 Care & Safety - includes warnings, cautions and
general procedures related to aspects of workshop
procedures contained in the manual.
3 Routine Maintenance - includes service schedules
and recommended lubricants for all the machine.
The remaining sections are alphabetically coded and deal
with dismantling, overhaul etc. of specific components, for
example:
The sections contain topics. Each topic is a self contained
set of data about a machine System or Device.
Some topics are only applicable to some machine models.
Use the Applications Tables in this section to see which
topic is applicable to which machine model.
Each topic contains data such as specifications,
descriptions, fault finding and test procedures. Device
topics also contain removal, replacement, dismantle and
assemble procedures.
Some topics contain procedures and specifications for
different variants. This happens because of market
requirements, or when the machine specification changes
after a period of time. Where applicable, a table in the
introduction of each topic contains information to help you
identify the correct specifications or procedures.
Each topic also contains a Related Topics table. This
table lists all the topics that contain related data. For
example a hydraulic system contains devices such as
valves and pumps. These devices have their own topics
and they are listed in the system related topics table.
A Attachments
B Body and Framework...etc.
8. Section 1-1 - General Information
Use
Left and Right Sides
1-1-4 1-1-49803/9995-02
Left and Right Sides
'Left Hand' sand 'Right Hand' are as viewed from the rear
of the machine facing forwards.
C087420
Fig 1.
9. Section 1-1 - General Information
Use
Hydraulic Schematic Codes
1-1-5 1-1-59803/9995-02
Hydraulic Schematic Codes
Colour Codes
The following colour coding, used on illustrations to denote
various conditions of oil pressure and flow, is standardised
throughout JCB Service Publications.
Red
Full Pressure: Pressure generated from operation of a service. Depending on application this
may be anything between neutral circuit pressure and LSRV operating pressure.
Pink Pressure: Pressure that is above neutral circuit pressure but lower than that denoted by Red.
Orange Pilot: Oil pressure used in controlling a device (Pilot).
Blue Neural: Neutral circuit pressure.
Green Exhaust:
Light Green Cavitation: Oil subjected to a partial vacuum due to a drop in pressure (cavitation).
Yellow Lock Up: Oil trapped within a chamber or line, preventing movement of components (lock up).
10. Section 1-1 - General Information
Use
Electrical Device Codes
1-1-6 1-1-69803/9995-02
Electrical Device Codes
This manual uses a code system to help you identify the
electrical devices on the machine.
When the electrical system is designed at the factory
codes are given to the electrical connectors on the
electrical harnesses. The system allows the same code to
be used for different connectors.
For this reason a different system is used in this manual.
Each main category of devices is given a code type:
Each device is given one code and the code is used
throughout the manual. The same code is given to both the
device and its electrical connector.
Important: The electrical schematics and the harness
drawings in Section C are reproduced from the factory
drawings. For this reason they retain the factory connector
codes.
Code Type Category
-000 Earth points
+000 Power (from battery or alternator)
1000 Switches
2000 Relays
3000 Valves/Coils
4000 ECU’s
5000 Sensors
6000 Indicators/Lamps
7000 Other devices
8000 Harness Interconnections
9000 Fuses
11. Section 1-2 - General Information
1-2-7 1-2-79803/9995-02
Machine Identification
Introduction
This topic contains information about a machine identification. On the machine and on the machine devices there are
identification data plates.
K Related Topics ( T 1-2-8)
K Machine Identification Plate ( T 1-2-9)
K Typical Product Identification Number (PIN) ( T 1-2-9)
K European Tractor Type Approved Builds ( T 1-2-11)
K Component Identification Plates ( T 1-2-12)
K Typical Engine Identification Number ( T 1-2-12)
K Typical Transmission Identification Plate ( T 1-2-12)
K FOPS Data Plate ( T 1-2-15), K ROPS Data Plate ( T 1-2-15)
12. Section 1-2 - General Information
Machine Identification
Related Topics
1-2-8 1-2-89803/9995-02
Related Topics
Table 1. Related Topics in This Publication
The table lists other topics in the manual that contain information related to this topic. Refer to the applicable topics to
complete your procedures. Where applicable the text in this section contains cross references to this page to help you find
the correct information. Some machines have different systems and devices. Make sure you refer to the correct topic, refer
to Section 1 - Applications.
Sections Topic Titles Sub Titles
1 K Applications ( T 1-7-63) ALL
13. Section 1-2 - General Information
Machine Identification
Machine Identification Plate
1-2-9 1-2-99803/9995-02
Machine Identification Plate
The machine has an identification plate mounted as
shown. K Fig 1. ( T 1-2-9). The serial numbers of the
machine and its major units are stamped on the plate.
Note: The machine model and build specification is
indicated by the PIN.
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
C051170-C3
Fig 1.
Typical Product Identification Number
(PIN)
Machines Built Before January 2010
T011100
1 World Manufacturer Identification (3 Digits)
2 Machine Model (3 Digits)
3 Engine Type (1 Digit)
4 Gearbox Model (1 Digit)
MAXMIDDLEAXLELOADkg
CE 332/W8621
ENGINE POWER kW@RPM
ISO 14396
MAXFRONTAXLELOADkg
MIDDLE AXLE SERIAL NUMBER
MACHINETYPE
MAXIMUM MASS kg
HOMOLOGATION No. ENGINE SERIAL NUMBER
PRODUCTIDENTIFICATIONNUMBER,PIN
ISO10261
FRONT AXLE SERIAL NUMBER
REAR AXLE SERIAL NUMBER
MACHINE MODEL
TRANSMISSION SERIAL NUMBER
YEAR OF MANUFACTURE
MAX REAR AXLE LOAD kg
OPERATING MASS kg
ISO 6016
Standard Builds:
5AA = 531-70
5AB = 535-95
5AC = 536-60
5AD = 541-70
5AH = 533-105
5AR = 536-70
5AS = 526-56
European Tractor Type Approved Builds:
5TA = 531-70 5TD = 535-95
5TB = 541-70 5TE = 536-70
5TC = 536-60
JCB Dieselmax (Tier 3):
P = Turbocharged and after-cooled, 85kW (114Hp)
R = Turbocharged and after-cooled, 97kW (130Hp)
S = Turbocharged, 74.2kW (100Hp)
T = Turbocharged, 63kW (85Hp)
E = 3 Speed (PS750) H = 4 Speed (PS760)
F = 3 Speed (PS760) J = 6 Speed (PS760)
14. Section 1-2 - General Information
Machine Identification
Machine Identification Plate
1-2-10 1-2-109803/9995-02
5 Randomly generated check letter (1 Digit)
6 Year of Manufacture (1 Digit)
7 Machine Serial Number (7 Digits)
Each machine has a unique serial number.
Machines Built After January 2010
T011100-C1
1 World Manufacturer Identification (3 Digits)
2 Machine Model (3 Digits)
3 Engine Type (1 Digit)
4 Gearbox Model (1 Digit)
5 Randomly generated check letter (1 Digit)
6 Machine Serial Number (8 Digits)
Each machine has a unique serial number.
G = 4 Speed (PS750) M = 4 Speed (SS700)
N = 4 Speed (PS750 - 40 KPH)
7 = 2007 A = 2010
8 = 2008 B = 2011
9 = 2009 C = 2012
Standard Builds:
5AA = 531-70
5AB = 535-95
5AC = 536-60
5AD = 541-70
5AH = 533-105
5AR = 536-70
5AS = 526-56
European Tractor Type Approved Builds:
5TA = 531-70 5TD = 535-95
5TB = 541-70 5TE = 536-70
5TC = 536-60
JCB Dieselmax (Tier 3):
P = Turbocharged and after-cooled, 85kW (114Hp)
R = Turbocharged and after-cooled, 97kW (130Hp)
S = Turbocharged, 74.2kW (100Hp)
T = Turbocharged, 63kW (85Hp)
E = 3 Speed (PS750) H = 4 Speed (PS760)
F = 3 Speed (PS760) J = 6 Speed (PS760)
G = 4 Speed (PS750) M = 4 Speed (SS700)
N = 4 Speed (PS750 - 40 KPH)
15. Section 1-2 - General Information
Machine Identification
Machine Identification Plate
1-2-11 1-2-119803/9995-02
European Tractor Type Approved Builds
P5-1003_2
332-d6975-4
Fig 2.
Table 2.
Item 531-70 535-95 536-60 536-70 541-70
kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
A Total Permissible Mass 8200 (18073) 8500 (18734) 8200 (18073) 8350 (18403) 8400 (18513)
B Permissible Front Axle Load(1)
(1) Dependent on tyres option.
From 2400 (5291) 2400 (5291) 2400 (5291) 2400 (5291) 2400 (5291)
To 6600 (14550) 7300 (16093) 6200 (13668) 7000 (15432) 7000 (15432)
C Permissible Rear Axle Load(1)
From 2400 (5291) 2400 (5291) 2400 (5291) 2400 (5291) 2400 (5291)
To 6600 (14550) 7300 (16093) 6200 (13668) 7000 (15432) 7000 (15432)
D Unbraked Towable Mass 750 (1653) 750 (1653) 750 (1653) 750 (1653) 750 (1653)
E Independently Braked Towable Mass 6000 (13227) 6000 (13227) 6000 (13227) 6000 (13227) 6000 (13227)
F Inertia Braked Towable Mass 3500 (7716) 3500 (7716) 3500 (7716) 3500 (7716) 3500 (7716)
G Towable Mass Fitted with a Proportional
Assisted Braking System
10 Tonne Hydraulic Hitch 10000
(22040)
10000
(22040)
10000
(22040)
10000
(22040)
10000
(22040)
Rockinger/Tractor Hitch 17800
(39231)
17100
(37699)
17800
(39231)
17250
(38019)
17200
(37909)
16. Section 1-2 - General Information
Machine Identification
Component Identification Plates
1-2-12 1-2-129803/9995-02
Component Identification Plates
Typical Engine Identification Number
The engine identification number is stamped on a plate A
which is attached to the top of the engine valve cover.
C008670-1
Fig 3.
Typical Transmission Identification Plate
The transmission identification plate gives the following
information:
C010670-1
Fig 4.
A Type and model number
B Serial number
C Direction of rotation
17. Section 1-2 - General Information
Machine Identification
Component Identification Plates
1-2-13 1-2-139803/9995-02
Typical Axle Identification Plates - TM180
Machines
The axles have a serial number stamped on a data plate
attached in the location shown.
Fig 5. Front Axle
Fig 6. Rear Axle
A
18. Section 1-2 - General Information
Machine Identification
Component Identification Plates
1-2-14 1-2-149803/9995-02
Typical Axle Identification Plates - TM220 Machines
C010520-1
Fig 7. Front Axle Serial Plate Location
C010530-1
Fig 8. Rear Axle Serial Plate Location
The axle identification plate carries the following
information:
A Type and model number
B Serial number
C Lubricant
19. Section 1-2 - General Information
Machine Identification
Component Identification Plates
1-2-15 1-2-159803/9995-02
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
ROPS Data Plate
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Seat Belts
The ROPS/FOPS is designed to give you protection in
an accident. If you do not wear your seat belt, you
could be thrown out of the machine and crushed. You
must wear a seat belt when using the machine. Fasten
the seat belt before starting the engine.
0153
Machines built to the ROPS/FOPS standard have a data
plate attached to the inside of the cab.
332-A5569
Fig 9.
MAXIMUMUNLADEN
MASS8500Kg
JCBLOADINGSHOVEL
CABPARTNo:
332/A2305,332/A2307
405,
406,
407,
409
YEAR:
SERIALNo:
J.C.B.CABSYSTEMS
LAKESIDEWORKS
ROCESTER
UTTOXETER,STAFFS
ST145JP
ENGLAND
ROPS:
COMPLIESTO
ISO3471:1994
EN13510:2000
FOPS:
COMPLIESTO
ENISO3449:
2005
LEVEL2
332/A5569
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21. Section 1-3 - General Information
1-3-17 1-3-179803/9995-02
Torque Settings
Introduction
This topic contains information about torques. Torque values are given for types and sizes of bolts and hydraulic
connectors and adapters.
Where a torque is given as a single figure it may be varied by plus or minus 3%. Torque figures are given for fasteners
with different surface treatments. Make sure you use the correct torque figures.
Where torques are given in topics within the other sections always use these values.
K Zinc Plated Fasteners and Dacromet Fasteners ( T 1-3-18)
K Introduction ( T 1-3-18)
K Bolts and Screws ( T 1-3-18)
K Hydraulic Connections ( T 1-3-22)
K 'O' Ring Face Seal System ( T 1-3-22)
K 'Torque Stop' Hose System ( T 1-3-25)
K `Positional Type' Hydraulic Adaptors ( T 1-3-26)
K Fitting Procedure ( T 1-3-26)
22. Section 1-3 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-3-18 1-3-189803/9995-02
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-3-18).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)