JCB JS160 Auto Tier3 TRACKED EXCAVATOR Service Repair Manual SN(1612500 to 16...sjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB JS160 AUTO TIER3 TRACKED EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS160 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS160 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual.
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JCB 155 SKID STEER LOADER (ROBOT) Service Repair Manualjksmmd usekjdkm
This is the Highly Detailed factory service repair manual for theJCB 155 SKID STEER LOADER (ROBOT), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covers the following serials:
135, 155, 175, 190, 205, 150T, 190T, 205T from serial number 1755000
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Tracks
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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Thanks for visiting!
JCB JS160 Auto Tier3 TRACKED EXCAVATOR Service Repair Manual SN(1612500 to 16...sjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB JS160 AUTO TIER3 TRACKED EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS160 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS160 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
JCB 155 SKID STEER LOADER (ROBOT) Service Repair Manualjksmmd usekjdkm
This is the Highly Detailed factory service repair manual for theJCB 155 SKID STEER LOADER (ROBOT), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covers the following serials:
135, 155, 175, 190, 205, 150T, 190T, 205T from serial number 1755000
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Tracks
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
3. Section 1 - General Information
1-1 1-19813/2250-1
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
JS370 from serial number 2050750 Onwards
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
4. Section 1 - General Information
Introduction
About this Manual
1-2 1-29813/2250-1
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
A
B
5. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-39813/2250-1
Identifying Your Machine
Machine Identification Plate
Your machine has a data plate, located on the outside the
cab as shown at A. The machine serial number is inscribed
at B which is the baseplate of the rear frame.
Fig 1.
Fig 2.
Typical Product Identification Number (PIN)
1 World Manufacturer Code (JCB)
2 Machine Type and Model (JS26D = JS260 Tracked)
3 Randomly Generated Check Letter
4 Machine Serial Number (2050000)
1 2 3 4
JCB JS26D C 2050000
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-49813/2250-1
Component Identification Plates
Typical Engine Identification Number
If the engine is replaced by a new one, the data plate serial
number will be wrong. Either stamp the new number on the
plate or stamp out the old one. This will prevent the wrong
number being quoted when you order replacement parts.
The serial number is stamped as shown.
Fig 3. 4HK
Fig 4. 6HK
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-59813/2250-1
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
Fig 5.
The cab mounted FOPS available for the JS excavator
range are tested to ISO 10262 level 2 and comply with EN
13627:2000.
Fig 6.
The frame mounted FOPS available for the JS excavator
range are tested to ISO 3449 level 2 and comply with EN
13627:2000.
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-6 1-69813/2250-1
ROPS Data Plate
!MWARNING
Your machine may be fitted with a Roll-Over Protective
Structure (ROPS) indicating that the purchaser
specified the machine for use in applications where
there is risk of roll-over.
ROPS is a device to protect the operator in the event
of roll-over. Any damage or modification to the cab
structure may invalidate the ROPs certification. If
damage has occurred then an authorised JCB dealer
should be consulted.
13-1-1-34
An excavator fitted with ROPS can be identified by
referring to the cab identification plate. K Fig 7. ( T 1-6).
Work place (worksite, jobsite) risk assessment should
facilitate machine selection and the need for an excavator
with ROPS.
Fig 7.
TIM S.A
B.P. n 49
Route de Socx
59380 QUAEDYPRE
FRANCE
YEAR OF MANUFACTUERE
MAXIMUM UNLAIDEN MASS:
SERIAL No.
CAB PART No:
MODELS:
JS115-235
JZ140-255
JS130W-200W
ROPS
COMPLIES TO
ISO 12117-2
JCB Excavator
26.5T
332/K9027
123702
o
9. Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-7 1-79813/2250-1
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-7).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
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17. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-14 1-149813/2250-1
'Torque Stop' Hose System
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal
onto an 'O' ring 3-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts
as a physical stop.
Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
18. Section 1 - General Information
1-15 1-159813/2250-1
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
993/68100 Slide Hammer Kit - see Tool Detail Reference (Section 1) for content B
- Rivet Nut Tool - see Tool Detail Reference (Section 1) B
892/00842 Glass Lifter B
892/00843 Folding Stand for Holding Glass B
892/00845 Cartridge Gun B
892/00846 Glass Extractor (Handles) B
892/00847 Nylon Spatula B
892/00848 Wire Starter B
892/00849 Braided Cutting Wire B
926/15500 Rubber Spacer Blocks B
992/12300 12V Mobile Oven B
992/12400 240V Static Oven (2 Cartridge) B
992/12800 Cut-Out Knife B
992/12801 'L' Blades B
4104/1310 Hand Cleaner B
892/00281 AVO Meter (not illustrated) C
892/00298 Fluke Meter C
892/00285 Hyd. Oil Temperature Probe C
892/00284 Digital Tachometer C
892/01174 DLA Kit C
331/22966 Pump Drive Alignment Tool (not illustrated) E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) E
- 'T' Adaptors - see Tool Detail Reference (Section 1) E
19. Section 1 - General Information
Service Tools
Numerical List
1-16 1-169813/2250-1
- Female Blanking Caps - see Tool Detail Reference (Section 1) E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) E
- Female Connectors - see Tool Detail Reference (Section 1) E
- Bonded Washers - see Tool Detail Reference (Section 1) E
- Ram Protection Sleeves - see Tool Detail Reference (Section 1) E
892/00334 Ram Seal Fitting Tool E
Hexagon Spanners - see Tool Detail Reference (Section 1) E
892/01027 Piston Seal Assembly Tool E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) E
- Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) E
992/10100 Spool Clamp E
892/00039 Spool Clamp E
992/02800 ARV Extractor E
331/31069 Test Block for A.R.V. E
892/00891 Valve Spool Seal Fitting Tool E
892/00346 Gauge E
892/00279 Gauge E
892/00280 Gauge E
892/00347 Connector E
892/00254 Hose E
- Ram Jigs - see Tool Detail Reference (Section 1) E
- Ram Piston Nut Spanners - see Tool Detail Reference (Section 1) E
- Socket Box Wrench E
- Nut Adapter E
- Seal Ring Tool E
- Stopper E
- Bearing Rig E
- Inserting Seal Ring and Correction Jig - see Tool Detail Reference (Section 1) E
- Jig for Pulling Out, Press-fitting Bushing - see Tool Detail Reference (Section 1) E
- Jig for Press-fitting Wiper Ring - see Tool Detail Reference (Section 1) E
- Jig for Inserting Cylinder Head - see Tool Detail Reference (Section 1) E
- Seal Ring and Connector Jig - see Tool Detail Reference (Section 1) E
- Bush Removal Jig - see Tool Detail Reference (Section 1) E
- Bush Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
Part
Number
Description See Section