This document is a service manual for JCB Loadall machines in the 5C group, including models 506-36, 507-42, 509-42, 510-56, 512-56, and 514-56. It contains sections covering general information, safety, maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic systems. Reproducing or transmitting the contents without permission is prohibited.
JCB 540-140 TELESCOPIC HANDLER Service Repair Manualfusejjjsekfkem
This is the Highly Detailed factory service repair manual for theJCB 540-140 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 540-140 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Brakes
Steering
Engine
Electronic Data Systems
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 540-140 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
JCB 540-140 TELESCOPIC HANDLER Service Repair Manualfusejjjsekfkem
This is the Highly Detailed factory service repair manual for theJCB 540-140 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 540-140 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Brakes
Steering
Engine
Electronic Data Systems
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 540-140 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
3. Section 1 - General Information
1-0 1-09813/1800-2
Notes:
4. Page No.Contents
Section 1 - General Information
1-i 1-i
Applications
Introduction ............................................................................................. 1-1-1
Tables ..................................................................................................... 1-1-2
Use
Introduction ............................................................................................. 1-2-1
Scope ..................................................................................................... 1-2-2
Format .................................................................................................... 1-2-3
Left and Right Sides ............................................................................... 1-2-4
Hydraulic Schematic Codes ................................................................... 1-2-5
Machine Identification
Introduction ............................................................................................. 1-3-1
Related Topics ........................................................................................ 1-3-2
Machine Identification Plate .................................................................... 1-3-3
Component Identification Plates ............................................................. 1-3-7
Torque Settings
Introduction ............................................................................................. 1-4-1
Zinc Plated Fasteners and Dacromet Fasteners .................................... 1-4-2
Hydraulic Connections ............................................................................ 1-4-6
`Positional Type' Hydraulic Adaptors .................................................... 1-4-10
Service Tools
Introduction ............................................................................................. 1-5-1
Numerical List ......................................................................................... 1-5-2
Tool Detail Reference ............................................................................. 1-5-5
Rivet Nuts ............................................................................................. 1-5-27
Slide Hammer Kit .................................................................................. 1-5-29
Service Consumables
Introduction ............................................................................................. 1-6-1
Sealing and Retaining Compounds ........................................................ 1-6-2
Fuel
Introduction ............................................................................................. 1-7-1
Related Topics ........................................................................................ 1-7-2
Acceptable and Unacceptable Fuels ...................................................... 1-7-3
Stall Speed Combinations
Introduction ............................................................................................. 1-8-1
Related Topics ........................................................................................ 1-8-2
Specifications ......................................................................................... 1-8-3
5. Section 1-1 - General Information
1-1-1 1-1-19813/1800-2 (1-14-08)
Applications
Introduction
This manual contains topics that relate to some or all JCB
Loadall machines in the 5C group. There are several machine
model codes in the family.
Machine Group Model Code Model Name
5C D 506-36
5C E 507-42
5C F 509-42
5C G 510-56
5C H 512-56
5C J 514-56
Machine variants: There are different machine variants within the same model name. This happens because of market
requirements, or when the machine specification changes after a period of time.
Use the applications tables to see which topics relate to which machine models and variants.
Important: The machine model names are NOT referred to in the topics. You must refer to the applications tables for the
applicable machine models
Note: For full details of machine identification refer to Section 1 - Machine Identification.
K Tables ( T 1-1-2)
K Section 1 - General Information ( T 1-1-2)
K Section 2 - Care and Safety ( T 1-1-2)
K Section 3 - Routine Maintenance ( T 1-1-3)
K Section B - Body and Framework ( T 1-1-3)
K Section C - Electrics ( T 1-1-4)
K Section E - Hydraulics ( T 1-1-5)
K Section F - Transmission ( T 1-1-7)
K Section G - Brakes ( T 1-1-8)
K Section H - Steering ( T 1-1-9)
K Section K - Engine ( T 1-1-10)
K Section M - Electronic Data Systems ( T 1-1-11)
6. Section 1-1 - General Information
Applications
Tables
1-1-2 1-1-29813/1800-2 (1-14-08)
Tables
Section 1 - General Information
Section 2 - Care and Safety
Machine models
Topic
Ref
Title Variant 506-36 5CD 507-42 5CE
509-42 5CF
510-56 5CG
512-56 5CH
514-56 5CJ
1-2 Use All Machines
1-3 Machine Identification All Machines
1-4 Torque Settings All Machines
1-5 Service Tools All Machines
1-6 Service Consumables All Machines
1-7 Fuel All Machines
1-8 Stall Speed Combinations All Machines
Machine models
Topic
Ref
Title Variant 506-36 5CD 507-42 5CE
509-42 5CF
510-56 5CG
512-56 5CH
514-56 5CJ
2-1 Safety Notices All Machines
2-2 General Procedures All Machines
7. Section 1-1 - General Information
Applications
Tables
1-1-3 1-1-39813/1800-2 (1-14-08)
Section 3 - Routine Maintenance
Section B - Body and Framework
Machine models
Topic
Ref
Title Variant 506-36 5CD 507-42 5CE
509-42 5CF
510-56 5CG
512-56 5CH
514-56 5CJ
3-1 Maintenance All Machines
Machine models
Topic Ref Title VARIANT 506-36 5CD 507-42 5CE
509-42 5CF
510-56 5CG
512-56 5CH
514-56 5CJ
B1 Cab Heating and Ventilation
SYSTEM
B2 Cab Air Conditioning SYSTEM
B3 Cab
B4 Air Conditioning Condenser
B5 Cab HV and HVAC Unit
B6 Air Conditioning Binary Switch
B7 Heater Valve
B8 Fuel Tank
B9 Engine Cover
B10 Mudguards
B11 Stabilisers
B12 RAS SYSTEM
B13 Interlock SYSTEM
B14 Boom
B15 RAS ECU
B16 Interlock Components
8. Section 1-1 - General Information
Applications
Tables
1-1-4 1-1-49813/1800-2 (1-14-08)
Section C - Electrics
Machine models
Topic Ref Title VARIANT 506-36 5CD 507-42 5CE
509-42 5CF
510-56 5CG
512-56 5CH
514-56 5CJ
C1 Fuses and Relays
C2 Schematics
C3 Electrical Harness SYSTEM
C4 Battery Charging SYSTEM
C5 Alternator (C-04-02) Engine serial number
from U0193212
C6 Battery
9. Section 1-1 - General Information
Applications
Tables
1-1-5 1-1-59813/1800-2 (1-14-08)
Section E - Hydraulics
Machine models
Topic Ref Title VARIANT 506-36 5CD 507-42 5CE
509-42 5CF
510-56 5CG
512-56 5CH
514-56 5CJ
E1 Systems and Schematics
E2 Parallel Hydraulic SYSTEM (E-01-
32)
E3 LSP Hydraulic SYSTEM (E-01-31)
E4 Parallel Circuit Operation (E-60-01)
E5 LSP Circuit Operation (E-60-12)
E6 MRV/LSRV Operation
E7 ARV Operation
E8 Parallel Lift Operation
E9 Boom Pressure Balance System
E10 Universal Hydraulic Faults
E11 Parallel Circuit Faults
E12 Flowshare Servo Circuit Faults
E13 Hydraulic System Pressure Tests
E14 Pump Flow Tests - Gearpump
E15 Flowshare Control Valve
E16 Parallel Control Valve - 2 Section
E17 Parallel Control Valve - 5 Section
E18 Pilot Pressure Supply Valve
E19 Servo Control Valves
E20 Gearpump Operation
E21 Gearpump Removal and
Replacement
E22 Hydraulic Cooling Fan Motor - Fixed
Speed
E23 Extension Ram
E24 Lift Rams
E25 Tilt Ram
E26 Displacement Ram
12. Section 1-1 - General Information
Applications
Tables
1-1-8 1-1-89813/1800-2 (1-14-08)
Section G - Brakes
Machine models
Topic Ref Title VARIANT 506-36 5CD 507-42 5CE
509-42 5CF
510-56 5CG
512-56 5CH
514-56 5CJ
G1 Single Axle Service Brakes SYSTEM
G2 Twin Axle Service Brakes SYSTEM
G3 External Park Brake SYSTEM
G4 Park Brake Calliper
G5 Park Brake Disc
G6 Park Brake Switch
G7 Servo Exhauster Unit
G8 Servo Unit - Single Axle Brakes
G9 Servo Unit - Twin Axle Brakes
G10 Master Cylinder Machines with Single
Axle Service Brakes
System
Machines with Twin Axle
Service Brakes System
13. Section 1-1 - General Information
Applications
Tables
1-1-9 1-1-99813/1800-2 (1-14-08)
Section H - Steering
Machine models
Topic Ref Title VARIANT 506-36 5CD 507-42 5CE
509-42 5CF
510-56 5CG
512-56 5CH
514-56 5CJ
H1 Steering SYSTEM
H2 Hydraulic Steering Unit
H3 Priority Valve
H4 Manual Steer Mode SYSTEM
H5 Manual Steer Mode Valve
H6 Steer Rams
H7 Steering Column
14. Section 1-1 - General Information
Applications
Tables
1-1-10 1-1-109813/1800-2 (1-14-08)
Section K - Engine
Machine models
Topic Ref Title VARIANT 506-36 5CD 507-42 5CE 509-42 5CF 510-56 5CG
512-56 5CH
514-56 5CJ
K1 Engine Start/Stop SYSTEM
K2 Cold Start Heater SYSTEM
K3 Starter Motor
K4 Cooling Pack (SH,SL,DH)
K5 Coolant Expansion Tank
K6 Throttle Position Sensor
(TPS) (K-07-21)
K7 Air Cleaner Housing
K8 Exhaust Silencer
K9 Fuel Cooler Matrix
K10 JCB EcoMax 55kW (SL)
81kW (SH)
93kW (SH)
108kW (DH)
15. Section 1-1 - General Information
Applications
Tables
1-1-11 1-1-119813/1800-2 (1-14-08)
Section M - Electronic Data Systems
Machine models
Topic Ref Title Variant 506-36
5CD
507-42
5CE
509-42
5CF
510-56
5CG
512-56
5CH
514-56
5CJ
M1 CANbus SYSTEM
M2 Blank
M3 Fault Code SYSTEM
M4 Servicemaster SYSTEM
M5 Servicemaster Tool Set
M6 JCB EcoMax (SH,SL,SH) Engine Set Up Tool
M7 JCB EcoMax (SH,SL,SH) Engine Diagnostic
Tool
M8 Cluster (LMS) Set Up Tool
M9 Datalogger Tool User Guide
M10 Machine Diagnostics Tool
M11 Immobiliser Set Up Tool User Guide
M12 Immobiliser Diagnostics User Guide
M13 Pulse Width Modulation Theory
M14 Electronic Control Unit Theory
M15 Blank
M16 Blank
M17 Devices
M18 Electronic Controllers
LMS ECU
Immobiliser ECU
Livelink ECU
RAS ECU
M19 Brake System Devices
Park Brake Switch
Footbrake Operated Switch
Footbrake Pressure Transducer
16. Section 1-1 - General Information
Applications
Tables
1-1-12 1-1-129813/1800-2 (1-14-08)
Charge Pressure Transducer
Transmission Disconnect (Footbrake Dump)
Switch
M20 Blank
M21 Engine and Fuel System Devices
Fuel Level Sender
Coolant Temperature Switch
Vacuum Switch
Fuel Lift Pump
WIF Sensor
TMAF Sensor
Inlet Manifold Heater/Cold Start Relay
Alternator
Throttle Position Sensor
Engine Compartment Fuse/Relay Box
Power Hold Relay
Engine ECU
Start Signal Relay
Fuel Lift Pump Relay
Exhaust Gas Re Circulation (EGR) Actuator
Variable Geometry Turbo (VGT) Actuator 81, 93 and 108 kW
engines
M22 General Control Devices
Ignition Switch
Info Operator Switch
Neutral Start Relay
Centre Cluster Warning Panel
Operator Present Switch
Direction Indicator/Turn Signal Lamps
Machine models
Topic Ref Title Variant 506-36
5CD
507-42
5CE
509-42
5CF
510-56
5CG
512-56
5CH
514-56
5CJ
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19. Section 1-2 - General Information
1-2-1 1-2-11-01-03 Issue 01
Use
Introduction
This topic contains information about the structure of the manual and how to use the manual.
K Scope ( T 1-2-2)
K Personnel ( T 1-2-2)
K Applications ( T 1-2-2)
K Newest Data ( T 1-2-2)
K Format ( T 1-2-3)
K Left and Right Sides ( T 1-2-4)
K Hydraulic Schematic Codes ( T 1-2-5)
K Colour Codes ( T 1-2-5)
20. Section 1-2 - General Information
Use
Scope
1-2-2 1-2-21-01-03 Issue 01
Scope
Personnel
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment. Finally, please
remember above all else SAFETY MUST COME FIRST!
Applications
This manual contains data relevant to a range of
machines. Make sure you reference the data for the
correct machine. Refer to the Applications topic in this
section.
Newest Data
From time to time new machines, systems or devices
require the manual to be re-issued. Make sure you have
the newest issue.
Always check the on-line JCB data system for relevant
technical information.
21. Section 1-2 - General Information
Use
Format
1-2-3 1-2-31-01-03 Issue 01
Format
The manual is compiled in sections, the first three are
numbered and contain information as follows:
1 General Information - Use the Applications Tables
at the front of the section to see which topic in the
manual is applicable to which machine model. The
section also includes general information such as
torque settings and service tools.
2 Care & Safety - includes warnings, cautions and
general procedures related to aspects of workshop
procedures contained in the manual.
3 Routine Maintenance - includes service schedules
and recommended lubricants for all the machine.
The remaining sections are alphabetically coded and deal
with dismantling, overhaul etc. of specific components, for
example:
The sections contain topics. Each topic is a self contained
set of data about a machine SYSTEM or Device.
Some topics are only applicable to some machine models.
Use the Applications Tables in this section to see which
topic is applicable to which machine model.
Each topic contains data such as specifications,
descriptions, fault finding and test procedures. Device
topics also contain removal, replacement, dismantle and
assemble procedures.
Some topics contain procedures and specifications for
different variants. This happens because of market
requirements, or when the machine specification changes
after a period of time. Where applicable, a table in the
introduction of each topic contains information to help you
identify the correct specifications or procedures.
Each topic also contains a Related Topics table. This
table lists all the topics that contain related data. For
example a hydraulic SYSTEM contains devices such as
valves and pumps. These devices have their own topics
and they are listed in the SYSTEM related topics table.
A Attachments
B Body and Framework...etc.