This service manual section provides information on servicing the engine in a loader vehicle. It includes identification of engine components, instructions for draining and filling fluids, and cleaning the engine. Safety precautions are outlined for working on the engine, and procedures are provided for checking and replacing the oil filter and air filter.
Jcb 525 60 telescopic handler service repair manual sn from 1709724 to 1709999udfjjjskekkem
This service manual provides information and instructions for servicing the Loadall 525-60 rough terrain variable reach truck. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brake, steering, driveline, hydraulic, and electrical systems. The engine section describes the Kohler KDI 2504 TCR four-cylinder diesel engine and its operation, components, technical specifications, and servicing instructions.
Jcb 135 skid steer loader service repair manual (from 2473501 to 2473800)fdjjsekksemxs
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the engine and its systems. The manual outlines the operating principles and components of the Perkins 400 series diesel engine used in the skid steer, including descriptions of the 4-stroke combustion cycle and the function of internal engine parts. Instructions are provided for routine maintenance, inspections, and repairs.
Jcb 541 70 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment and treating it as part of the machine.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines as well as storing engines. It emphasizes safety, using the correct tools and cleaning to prevent contamination.
Jcb 531 70 telescopic handler service repair manual sn from 2902000 onwardsfjjksqweekfsmemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains sections on the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The engine section provides procedures for cleaning, checking, draining/filling, removing and installing engines, and measuring oil pressure. Safety precautions are outlined and special tools required for some tasks are listed.
Jcb 535 95 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines, as well as storing engines. It emphasizes safety, identifies important components and tools, and outlines steps to take before and after work.
Jcb 531 70 telescopic handler service repair manual sn from 2902000 onwardsfusjfjskekmsme
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems including the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing the engine, as well as storing engines. It emphasizes safety, identifies important components and tools, and outlines steps to take before and after work on the engine.
Jcb 535 95 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines, as well as storing engines. It emphasizes safety, identifies necessary tools, and lists steps to disconnect and reconnect engine components.
Jcb 541 70 telescopic handler service repair manual sn from 2902000 onwardsfusjfjskekmsme
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems.
3. The engine section provides procedures for cleaning, inspecting, removing and installing engines, and storing engines. It emphasizes the need for proper cleaning, use of lifting equipment, and capping openings to prevent damage during storage.
Jcb 525 60 telescopic handler service repair manual sn from 1709724 to 1709999udfjjjskekkem
This service manual provides information and instructions for servicing the Loadall 525-60 rough terrain variable reach truck. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brake, steering, driveline, hydraulic, and electrical systems. The engine section describes the Kohler KDI 2504 TCR four-cylinder diesel engine and its operation, components, technical specifications, and servicing instructions.
Jcb 135 skid steer loader service repair manual (from 2473501 to 2473800)fdjjsekksemxs
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the engine and its systems. The manual outlines the operating principles and components of the Perkins 400 series diesel engine used in the skid steer, including descriptions of the 4-stroke combustion cycle and the function of internal engine parts. Instructions are provided for routine maintenance, inspections, and repairs.
Jcb 541 70 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment and treating it as part of the machine.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines as well as storing engines. It emphasizes safety, using the correct tools and cleaning to prevent contamination.
Jcb 531 70 telescopic handler service repair manual sn from 2902000 onwardsfjjksqweekfsmemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains sections on the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The engine section provides procedures for cleaning, checking, draining/filling, removing and installing engines, and measuring oil pressure. Safety precautions are outlined and special tools required for some tasks are listed.
Jcb 535 95 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines, as well as storing engines. It emphasizes safety, identifies important components and tools, and outlines steps to take before and after work.
Jcb 531 70 telescopic handler service repair manual sn from 2902000 onwardsfusjfjskekmsme
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems including the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing the engine, as well as storing engines. It emphasizes safety, identifies important components and tools, and outlines steps to take before and after work on the engine.
Jcb 535 95 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines, as well as storing engines. It emphasizes safety, identifies necessary tools, and lists steps to disconnect and reconnect engine components.
Jcb 541 70 telescopic handler service repair manual sn from 2902000 onwardsfusjfjskekmsme
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems.
3. The engine section provides procedures for cleaning, inspecting, removing and installing engines, and storing engines. It emphasizes the need for proper cleaning, use of lifting equipment, and capping openings to prevent damage during storage.
Hyster e019 (h12.00 xm 12ec europe) forklift service repair manualfujsefxdeksemm
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and side counterweights. The counterweight is removed using an eyebolt and lifting device. Fenders are removed using eyebolts through mount holes and lifted away. The hood assembly can be pivoted or completely removed using a lifting device attached to the spine. The hydraulic tank is removed by disconnecting hoses, removing mounting hardware, and lifting it away while supported.
Hyster c008 (h370 c) forklift service repair manualfujsefxdeksemm
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) When the drive gear turns, it engages with the driven gear, moving oil from the inlet chamber around the pumping chamber and out the outlet chamber. Lubrication is provided to gears and bearings from outlet oil.
Hyster b187 (s50 xl) forklift service repair manualfujsefxdeksemm
This document provides information about the service repair of lift trucks models S40XL, S50XL, and S60XL. It discusses the hydraulic system, lift system pressures and flows, mast speeds, and steering system components and operation. Specifically:
- It lists the weights and specifications of the three lift truck models.
- It provides hydraulic system pressures and flows for lifting, tilting, and attachments for the different engine options.
- It details the mast lifting and lowering speeds for each model with various mast configurations.
- The last section describes the components of the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It explains how hydraulic flow is controlled
Hyster b187 (s40 xl) forklift service repair manualfujsefxdeksemm
This document provides information about the service repair of lift trucks models S40XL, S50XL, and S60XL. It discusses the hydraulic system, lift system pressures and flows, mast speeds, and steering system components and operation. Specifically:
- It lists the weights and specifications of the three lift truck models.
- It provides hydraulic system pressures and flows for lifting, tilting, and attachments for the different engine options.
- It details the mast lifting and lowering speeds for each model with various mast configurations.
- The last section describes the components of the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It explains how hydraulic flow is controlled
Caterpillar cat 322 c excavator (prefix bkm) service repair manual (bkm00001 ...fujsefxdeksemm
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, and tools required are listed. Technicians are advised to keep components clean and contain fluids to prevent contamination.
Caterpillar cat 320 l track excavator (prefix 8lk) service repair manual (8lk...fujsefxdeksemm
This document provides instructions for removing and installing inlet and exhaust valve springs on Caterpillar 3064 and 3066 engines. The procedure involves using several specialized tools to compress the valve springs so that the valve keepers can be removed and installed without removing the cylinder head. Air pressure is applied to the cylinder to hold the valves in position while the springs are worked on individually. Proper compression of the springs is important to avoid damaging the valve stems.
Caterpillar cat 320 c ln excavator (prefix bea) service repair manual (bea000...fujsefxdeksemm
The document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. It outlines the required tools and safety precautions, and gives step-by-step instructions to release pressure, remove hoses and bolts, and disassemble internal components like springs and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems.
Caterpillar cat 320 c l excavator (prefix bbl) service repair manual (bbl0000...fujsefxdeksemm
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
Caterpillar cat 320 c excavator (prefix bbl) service repair manual (bbl00001 ...fujsefxdeksemm
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, and other components in the proper order and orientation. Finally, it states to install the F4 auxiliary control valve by referring to another document providing full installation instructions.
This document provides instructions for disassembling a piston pump. It lists 71 steps and the required tools. The pump is first removed from the vehicle. Then various components like fittings, springs, seals and plates are removed. Measurements are taken to aid reassembly. Pins, shafts, bearings and other internal parts are then removed from the housing. Detailed illustrations accompany each step. The process is repeated for both sides of the pump.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...fujsefxdeksemm
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B engine. It describes:
1) Removing the fuel injection lines, oil supply/drain lines, heat shield, and other components to access the pump housing.
2) Using various tools like bolts, washers, and pullers to remove the pump housing mounting bolts, nuts, and center bolt to detach the housing.
3) Lifting the housing off the engine using a sling and removing O-rings from the housing and governor.
4) Reversing the removal process to reinstall the housing, ensuring proper alignment and torque of mounting hardware.
Caterpillar cat 225 d excavator service repair manual (2sj00001 and up)fujsefxdeksemm
The document provides instructions for disassembling three types of starting motors - 37-MT, 41-MT, and 42-MT. It details the required tools and gives step-by-step instructions to remove components like the rear housing, pinion drive, shift lever, brushes, and field winding coil. Photos illustrate each step. Technicians are instructed to clean parts with mineral spirits and inspect for wear and damage before reassembly.
Caterpillar cat 225 b excavator (prefix 2zd) service repair manualfujsefxdeksemm
This document provides instructions for disassembling and assembling starting motors for Caterpillar excavators. It describes the process for three starting motor models: 37-MT, 41-MT and 42-MT. The disassembly process involves removing components like the solenoid, rear housing, pinion drive housing, shift lever housing and field winding coil. The assembly process describes installing these components in reverse order while applying lubricants to bushings and torquing screws correctly.
The document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly that remove parts like the fuel ratio control, housing, springs, pins, seals, and more. It then lists 33 steps for assembly that install these parts in reverse order, noting to clean parts and apply oil before assembling. Tools like retaining ring pliers and drivers are required for some steps. Precise alignment and positioning of parts is emphasized during assembly.
The document provides instructions for removing and installing fuel injection lines, fuel injection nozzles, and a fuel ratio control on a 225 excavator. The procedures include disconnecting nuts and lines, using specialty tools to remove parts, cleaning components, and ensuring proper installation of seals and fittings. Technicians are advised to take care to avoid contaminating parts and properly contain fluids.
This document provides instructions for disassembling the piston motor of a 216B3 Skid Steer Loader. It outlines 25 steps to remove components such as nuts, valves, springs, pistons, seals, bearings, gears and more. Precautions are included to release spring forces safely. Required tools include retaining ring pliers, drivers, pullers and presses. Detailed illustrations accompany each step for clarity.
Case ih stx 380 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair, removal and installation procedures for various components. Key sections include engine systems, air induction systems, electrical systems, steering systems, and removal/installation of engines. It also lists recommended engine service manuals for different engine models used in the tractors.
Case ih steiger 535 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair procedures, systems descriptions, and troubleshooting for engines, transmissions, steering, brakes, hydraulics, electrical systems, and other components. The sections listed cover a wide range of tractor models and provide references to additional manuals for specific engine repair information.
Case ih steiger 430 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair procedures, systems descriptions, and troubleshooting for engines, transmissions, steering, brakes, hydraulics, electrical systems, and other components. The sections listed cover a wide range of tractor models and provide references to additional manuals for specific engine repair information.
Case ih puma 220 tier 4 b (final) tractor service repair manualfujsefxdeksemm
This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Hyster e019 (h12.00 xm 12ec europe) forklift service repair manualfujsefxdeksemm
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and side counterweights. The counterweight is removed using an eyebolt and lifting device. Fenders are removed using eyebolts through mount holes and lifted away. The hood assembly can be pivoted or completely removed using a lifting device attached to the spine. The hydraulic tank is removed by disconnecting hoses, removing mounting hardware, and lifting it away while supported.
Hyster c008 (h370 c) forklift service repair manualfujsefxdeksemm
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) When the drive gear turns, it engages with the driven gear, moving oil from the inlet chamber around the pumping chamber and out the outlet chamber. Lubrication is provided to gears and bearings from outlet oil.
Hyster b187 (s50 xl) forklift service repair manualfujsefxdeksemm
This document provides information about the service repair of lift trucks models S40XL, S50XL, and S60XL. It discusses the hydraulic system, lift system pressures and flows, mast speeds, and steering system components and operation. Specifically:
- It lists the weights and specifications of the three lift truck models.
- It provides hydraulic system pressures and flows for lifting, tilting, and attachments for the different engine options.
- It details the mast lifting and lowering speeds for each model with various mast configurations.
- The last section describes the components of the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It explains how hydraulic flow is controlled
Hyster b187 (s40 xl) forklift service repair manualfujsefxdeksemm
This document provides information about the service repair of lift trucks models S40XL, S50XL, and S60XL. It discusses the hydraulic system, lift system pressures and flows, mast speeds, and steering system components and operation. Specifically:
- It lists the weights and specifications of the three lift truck models.
- It provides hydraulic system pressures and flows for lifting, tilting, and attachments for the different engine options.
- It details the mast lifting and lowering speeds for each model with various mast configurations.
- The last section describes the components of the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It explains how hydraulic flow is controlled
Caterpillar cat 322 c excavator (prefix bkm) service repair manual (bkm00001 ...fujsefxdeksemm
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, and tools required are listed. Technicians are advised to keep components clean and contain fluids to prevent contamination.
Caterpillar cat 320 l track excavator (prefix 8lk) service repair manual (8lk...fujsefxdeksemm
This document provides instructions for removing and installing inlet and exhaust valve springs on Caterpillar 3064 and 3066 engines. The procedure involves using several specialized tools to compress the valve springs so that the valve keepers can be removed and installed without removing the cylinder head. Air pressure is applied to the cylinder to hold the valves in position while the springs are worked on individually. Proper compression of the springs is important to avoid damaging the valve stems.
Caterpillar cat 320 c ln excavator (prefix bea) service repair manual (bea000...fujsefxdeksemm
The document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. It outlines the required tools and safety precautions, and gives step-by-step instructions to release pressure, remove hoses and bolts, and disassemble internal components like springs and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems.
Caterpillar cat 320 c l excavator (prefix bbl) service repair manual (bbl0000...fujsefxdeksemm
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
Caterpillar cat 320 c excavator (prefix bbl) service repair manual (bbl00001 ...fujsefxdeksemm
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, and other components in the proper order and orientation. Finally, it states to install the F4 auxiliary control valve by referring to another document providing full installation instructions.
This document provides instructions for disassembling a piston pump. It lists 71 steps and the required tools. The pump is first removed from the vehicle. Then various components like fittings, springs, seals and plates are removed. Measurements are taken to aid reassembly. Pins, shafts, bearings and other internal parts are then removed from the housing. Detailed illustrations accompany each step. The process is repeated for both sides of the pump.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...fujsefxdeksemm
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B engine. It describes:
1) Removing the fuel injection lines, oil supply/drain lines, heat shield, and other components to access the pump housing.
2) Using various tools like bolts, washers, and pullers to remove the pump housing mounting bolts, nuts, and center bolt to detach the housing.
3) Lifting the housing off the engine using a sling and removing O-rings from the housing and governor.
4) Reversing the removal process to reinstall the housing, ensuring proper alignment and torque of mounting hardware.
Caterpillar cat 225 d excavator service repair manual (2sj00001 and up)fujsefxdeksemm
The document provides instructions for disassembling three types of starting motors - 37-MT, 41-MT, and 42-MT. It details the required tools and gives step-by-step instructions to remove components like the rear housing, pinion drive, shift lever, brushes, and field winding coil. Photos illustrate each step. Technicians are instructed to clean parts with mineral spirits and inspect for wear and damage before reassembly.
Caterpillar cat 225 b excavator (prefix 2zd) service repair manualfujsefxdeksemm
This document provides instructions for disassembling and assembling starting motors for Caterpillar excavators. It describes the process for three starting motor models: 37-MT, 41-MT and 42-MT. The disassembly process involves removing components like the solenoid, rear housing, pinion drive housing, shift lever housing and field winding coil. The assembly process describes installing these components in reverse order while applying lubricants to bushings and torquing screws correctly.
The document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly that remove parts like the fuel ratio control, housing, springs, pins, seals, and more. It then lists 33 steps for assembly that install these parts in reverse order, noting to clean parts and apply oil before assembling. Tools like retaining ring pliers and drivers are required for some steps. Precise alignment and positioning of parts is emphasized during assembly.
The document provides instructions for removing and installing fuel injection lines, fuel injection nozzles, and a fuel ratio control on a 225 excavator. The procedures include disconnecting nuts and lines, using specialty tools to remove parts, cleaning components, and ensuring proper installation of seals and fittings. Technicians are advised to take care to avoid contaminating parts and properly contain fluids.
This document provides instructions for disassembling the piston motor of a 216B3 Skid Steer Loader. It outlines 25 steps to remove components such as nuts, valves, springs, pistons, seals, bearings, gears and more. Precautions are included to release spring forces safely. Required tools include retaining ring pliers, drivers, pullers and presses. Detailed illustrations accompany each step for clarity.
Case ih stx 380 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair, removal and installation procedures for various components. Key sections include engine systems, air induction systems, electrical systems, steering systems, and removal/installation of engines. It also lists recommended engine service manuals for different engine models used in the tractors.
Case ih steiger 535 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair procedures, systems descriptions, and troubleshooting for engines, transmissions, steering, brakes, hydraulics, electrical systems, and other components. The sections listed cover a wide range of tractor models and provide references to additional manuals for specific engine repair information.
Case ih steiger 430 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair procedures, systems descriptions, and troubleshooting for engines, transmissions, steering, brakes, hydraulics, electrical systems, and other components. The sections listed cover a wide range of tractor models and provide references to additional manuals for specific engine repair information.
Case ih puma 220 tier 4 b (final) tractor service repair manualfujsefxdeksemm
This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. 15 - Engine
00 - Engine
00 - General
15 - 3 9823/0650-1 15 - 3
00 - General
Introduction ...................................................... 15-3
Component Identification ................................. 15-4
Drain and Fill ................................................... 15-9
Clean ............................................................... 15-9
Introduction
This section contains basic information about the
engine. For details of the maintenance procedures,
refer to supplier manual.
Make sure that the correct engine service tools,
consumables and torque figures are used when you
perform service procedures. Refer to: PIL 78-94-12.
Renewal of oil seals, gaskets, etc, and any
component showing obvious signs of wear or
damage is expected as a matter of course. It
is expected that components will be cleaned and
lubricated where appropriate, and that any opened
hose or pipe connections will be blanked to prevent
excessive loss of hydraulic fluid, engine oil and
ingress of dirt.
Basic Description
The 6 cylinder diesel engine has fuel ignited by
compression ignition (C.I.). The engine operates on
a four stroke cycle.
The engine is started by an electric starter motor. The
starter motor turns the engine via a pinion and teeth
on the engine flywheel.
Refer to: PIL 15-75.
When the engine runs the crankshaft drives the
camshaft via gears. The camshaft opens and closes
the inlet and exhaust valves and via push rods in time
with the four stroke cycle. The engine has 24 valves,
2 inlet and 2 exhaust valves for each cylinder.
The crankshaft also drives a mechanical high
pressure fuel pump via gears.
Air is drawn into the engine via the inlet manifold,
and exhaust gases exit via the exhaust manifold. The
engine uses a turbocharger which pressurises the air
at the inlet manifold.
A mechanical lubrication oil pump is driven by
the crankshaft via gears. The pump pressurises
and circulates oil for engine lubrication and cooling
purposes.
A drive belt driven by the crankshaft, drives a
coolant circulation pump, alternator, radiator cooling
fan and other ancillaries such as an air conditioning
compressor.
3. 15 - Engine
00 - Engine
00 - General
15 - 4 9823/0650-1 15 - 4
Component Identification
Figure 90. Front View
H
K
M
P
N
A
B
C
D
E
F
G
L
J
A Water outlet connection B Air intake
C Crankcase breather D Gear case cover
E Belt F Fuel inlet
G Engine front support H Oil sump
J Vibration damper K Turbo compressor outlet
L Belt tensioner M Alternator
N Exhaust outlet P Fan pulley
4. 15 - Engine
00 - Engine
00 - General
15 - 5 9823/0650-1 15 - 5
Figure 91. Rear View
G
A
B
C
E
D
F
A Rear engine bracket B Valve cover
C Exhaust outlet D Flywheel housing
E Flywheel F Oil sump
G Fuel inlet
5. 15 - Engine
00 - Engine
00 - General
15 - 6 9823/0650-1 15 - 6
Figure 92. Right Side View
L
F
C D
E
G
B
A
K
J
H
A Turbocharger B Manifold - exhaust
C Valve cover D Lifting point
E Alternator F Water inlet connection
G Engine oil cooler H Crankcase
J Engine oil drain K Oil sump
L Flywheel housing
6. 15 - Engine
00 - Engine
00 - General
15 - 7 9823/0650-1 15 - 7
Figure 93. Left Side View
L
A
B
D
G
E
F
C
K
J H
A Fuel pump B Valve cover
C Cam follower cover D Magnetic pick-up
E Flywheel housing F Fuel filter
G Starter motor H Fuel inlet
J Oil sump K Oil level gauge
L Crankcase
7. 15 - Engine
00 - Engine
00 - General
15 - 8 9823/0650-1 15 - 8
Figure 94. Top View
A
B
D E
J
K
G
H
F
C
A Alternator B Manifold - exhaust
C Air intake D Turbocharger
E Exhaust outlet F Valve cover
G Flywheel housing H Magnetic pick-up
J Fuel inlet K Fuel pump
8. 15 - Engine
00 - Engine
00 - General
15 - 9 9823/0650-1 15 - 9
Drain and Fill
Refer to: PIL 15-21-00.
Clean
Notice: Clean the engine before you start engine
maintenance. Obey the correct procedures.
Contamination of the fuel system will cause
damage and possible failure of the engine.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine
is to be washed using a high pressure system.
Make sure that the alternator, starter motor and
any other electrical components are shielded
and not directly cleaned by the high pressure
cleaning system. Do not aim the water jet directly
at bearings, oil seals or the engine air induction
system.
Before carrying out any service procedures that
require components to be removed, the engine must
be properly cleaned.
Cleaning must be carried out either in the area of
components to be removed or, in the case of major
work, or work on the fuel system, the whole engine
and surrounding machine must be cleaned.
Stop the engine and allow it to cool for at least one
hour. DO NOT attempt to clean any part of the engine
while it is running.
1. Make sure that the electrical system is isolated.
2. Make sure that all electrical connectors are
correctly coupled. If connectors are open fit the
correct caps or seal with water proof tape.
3. Cover the alternator with a plastic bag to prevent
water ingress.
4. Seal the engine air intake, exhaust and breather
system.
5. Make sure that the oil filler caps and dipstick are
correctly installed.
6. Use a low pressure water jet and soft bristle
brush to soak off caked mud or dirt.
7. Apply an approved cleaning and degreasing
agent with a brush. Obey the manufacturers
instructions.
8. Use a pressure washer to remove the soft dirt
and oil. Important: DO NOT aim the water jet
directly at oil seals or electrical connectors and
electronic components such as ECU (Electronic
Control Unit)'s, alternator or fuel injectors. DO
NOT place the jet nozzle closer than the specified
distance to any part of the engine or exhaust
system.
Length/Dimension/Distance: 600 mm
9. 15 - Engine
00 - Engine
00 - General
15 - 10 9823/0650-1 15 - 10
9. When the pressure washing is complete move
the machine away from the wash area, or
alternatively, clean away the material washed
from the machine.
10. Before working on specific areas of the engine
use a compressed air jet to dry off any moisture.
When the area is dry use a soft clean brush to
remove any sand or grit particles that remain.
11. When removing components be aware of any
dirt or debris that may be exposed. Cover any
open ports and clean away the deposits before
proceeding.
Additional cleaning must be carried out prior to
working on the high pressure fuel system. Refer to:
PIL 18-00-00.
10. 15 - Engine
21 - Oil Filter
00 - General
15 - 20 9823/0650-1 15 - 20
Health and Safety
Oil
Oil is toxic. If you swallow any oil, do not induce
vomiting, seek medical advice. Used engine oil
contains harmful contaminants which can cause skin
cancer. Do not handle used engine oil more than
necessary. Always use barrier cream or wear gloves
to prevent skin contact. Wash skin contaminated with
oil thoroughly in warm soapy water. Do not use petrol,
diesel fuel or paraffin to clean your skin.
CAUTION! It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants. Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
accordance with local regulations. Use authorised
waste disposal sites.
CAUTION! Oil will gush from the hole when the drain
plug is removed. Keep to one side when you remove
the plug.
CAUTION! The oil filter canister will contain some oil
which could spill out when you remove the canister.
Operation
At Engine Running
The oil pump delivers oil at pressure to the oil filter
via a port. The anti-drain seal is forced off its seat and
oil flows through a large area paper element. Filtered
oil enters the inner part filter before leaving the filter
head via a port.
At Engine Stopped
With the engine stopped oil pressure in the galleries
and filter decays. The anti-drain seal falls on
its seat and oil is prevented from draining from
the filter assembly. The anti-drain pipe prevents
approximately half the filters oil capacity from
draining. These features help protect the engine from
oil starvation on start up.
11. 15 - Engine
21 - Oil Filter
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15 - 21 9823/0650-1 15 - 21
Check (Level)
WARNING Never check the oil level or add
oil with the engine running. Be careful of hot
lubricating oil. Danger of scalding.
Notice: Do not exceed the maximum level
of engine oil in the sump. If the maximum is
exceeded, the excess must be drained to the
correct level. An excess of engine oil could cause
the engine speed to increase rapidly without
control.
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Wait for the oil to drain back into the engine sump
before you take a reading. If not, a false low
reading may be recorded which can cause the
engine to be overfilled.
3. Get access to the engine compartment (if
applicable).
Refer to: PIL 06-06-06.
4. Remove and clean the dipstick.
Refer to: PIL 01-09-12.
5. Put the dipstick into the tube then remove the
dipstick.
6. Check the oil level. The oil should be between
the two marks on the dipstick.
7. If necessary, add more oil:
7.1. Remove the filler cap.
Refer to: PIL 01-09-12.
7.2. Add the recommended oil slowly through
the filler point
Refer to: PIL 75-00-00.
7.3. Install the filler cap and make sure it is tight.
8. Close and secure the engine cover (if
applicable).
Remove and Install
CAUTION Oil will gush from the hole when the
drain plug is removed. Keep to one side when you
remove the plug.
CAUTION It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants.
Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
accordance with local regulations. Use authorised
waste disposal sites.
Drain the oil when the engine is warm as
contaminants held in suspension will then be drained
with the oil.
Figure 95.
B
A
A Drain plug (Sump)
B O-ring
Figure 96.
C
D
E
C Drain tube
D Oil filter canister
E Filter housing drain plug
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Get access to the engine compartment.
Refer to: PIL 06-06-06.
3. Place a suitable container below the drain plug.
12. 15 - Engine
21 - Oil Filter
00 - General
15 - 22 9823/0650-1 15 - 22
4. Drain the oil into a suitable container:
4.1. Remove the drain plug.
4.2. Remove and discard the O-ring and let the
oil drain.
5. When the oil has completely drained:
5.1. Clean the drain plug. Install the drain plug
with a new O-ring. Tighten the drain plug to
the correct torque value.
6. Remove the filter canister.
6.1. Use a chain wrench if necessary.
7. Clean the seal face of the filter head.
8. Smear the new seal on the new filter canister with
clean engine oil.
9. Install and tighten the new filter canister until the
seal just contacts the filter head and then tighten
the filter canister at least 3/4 of a turn.
10. Add the correct specification and quantity of oil
through one of the filler points to the maximum
mark on the dipstick.
Refer to: PIL 75-00-00.
10.1. Clean any spilt oil.
11. Install the filler cap and make sure it is secure.
12. Operate the engine at idle speed until the oil
pressure low warning light has extinguished and
the new filter primed before the engine speed is
increased above idle speed.
13. Check for leaks.
14. Check the oil level when the oil has cooled.
14.1. Replenish with specific engine oil, if
necessary.
13. 15 - Engine
24 - Air Filter
00 - General
15 - 25 9823/0650-1 15 - 25
00 - General
Introduction .................................................... 15-25
Health and Safety .......................................... 15-26
Clean ............................................................. 15-26
Check (Condition) .......................................... 15-29
Remove and Install ....................................... 15-30
Introduction
Engine performance and durability will be severely
affected if the quality of the air intake is poor.
A dirty and blocked air cleaner element will reduce
the amount of air entering the combustion chamber
which can cause engine mis-firing, black smoke and
low output power.
A dirty and blocked air filter can also lead to abrasion
of the cylinder bores and valves (referred to as
dusting). This will cause excessive oil consumption,
black smoke, low output power and a reduced engine
life.
In hostile environments, change the air filter
elements more frequently.
In some applications, an air filter pre-cleaner can be
installed.
14. 15 - Engine
24 - Air Filter
00 - General
15 - 26 9823/0650-1 15 - 26
Health and Safety
Notice: Do not run the engine when the element
has been removed.
Notice: The outer element must be renewed
immediately if the warning light on the instrument
panel illuminates.
Clean
When the red band appears in the service indicator
of the air filter, you must replace the primary element.
During the third service interval you must replace the
safety element from the air cleaner assembly.
Figure 97.
A
A Air filter indicator
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. You must not start the engine when the filter
element or piping is removed.
3. Always install a new filter element, it is not
recommended to clean the filter element.
4. Disengage the clamp and remove the top cover.
Figure 98.
C
B
B Clamp
C Top cover
5. Gently twist the end of the filter to disengage the
seal.
5.1. Remove the filter element from the housing.
15. 15 - Engine
24 - Air Filter
00 - General
15 - 27 9823/0650-1 15 - 27
Figure 99.
D
D Filter element
6. Clean the sealing surface and inside the air
cleaner housing
Figure 100.
E
E Safety element
7. Gently press the new filter element into the
housing.
Figure 101.
F
F Filter element
8. Make sure that you apply a gentle force from the
outer periphery.
Figure 102.
9. Install the top cover as follows.
9.1. Place the top cover on the housing.
16. 15 - Engine
24 - Air Filter
00 - General
15 - 28 9823/0650-1 15 - 28
Figure 103.
G
H
G Top cover
H Clamp
9.2. Make sure that the dust evacuator valve
faces downwards.
Figure 104.
J
J Dust evacuator valve
9.3. Engage the clamp.
10. Make sure that you reset the restriction indicator.
It will allow the red band to go back.
Figure 105.
17. 15 - Engine
24 - Air Filter
00 - General
15 - 29 9823/0650-1 15 - 29
Figure 106. Check (Condition)
The air filter element (s) should be changed at
the recommended service interval, refer to the
Maintenance Schedules. Refer to: PIL 78-24.
Check all the hose connections for loose installations
and damaged hose clamps, look specifically for splits
or cracks in the hoses. Pay particular attention to the
connections on the air intake to turbo compressor
and on the crossover tube.
Renew any damaged components.
In addition, most air filter housings will be installed
with a vacuum switch. The switch will detect if there
is a restriction on the air intake, and activate warning
indicators such as an audible alarm and/or a visual
indicator.
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19. 15 - Engine
24 - Air Filter
00 - General
15 - 30 9823/0650-1 15 - 30
Remove and Install
Note: Do not attempt to wash or clean the elements,
they must only be renewed.
Note: A new inner element must be installed at least
every other time the outer element is changed. As a
reminder, mark the inner element with a felt tipped
pen each time the outer element is changed.
A typical air filter is shown below.
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Open the engine compartment cover. Refer to
(PIL 06-06).
3. Depress the clips and lift off the cover.
4. Turn the filter and disengage the seal.
5. Remove the outer element. Take care not to tap
or knock the element.
6. If the inner element is to be changed, lift up and
pull to remove the inner element.
Figure 107.
A
B
A Outer element
B Inner element
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
1.1. Clean inside the housing, and cover, make
sure that the air holes are clear.
1.2. Install the cover and fasten the latch. Make
sure that the dust valve is at the bottom.
20. 15 - Engine
24 - Air Filter
09 - Dust Valve
15 - 31 9823/0650-1 15 - 31
09 - Dust Valve
Clean
Important: Do not run the engine with the dust valve
removed.
1. Make the machine safe. Refer to (PIL 01-03).
2. Open the engine compartment cover. Refer to
(PIL 06-06).
3. Make sure that the dust valve is not blocked.
4. Inspect the rubber flaps for cuts and nicks.
4.1. Make sure that the rubber has not perished.
5. If necessary, replace the dust valve.
Figure 108.
A
A Dust valve