This document provides instructions for disassembling and assembling a steering unit. It includes detailed steps and diagrams for removing and replacing individual parts like the spool, sleeve, bearing races, seals, springs and screws. Tools required are listed as well as cleaning, inspection and lubrication steps. The assembly section provides step-by-step directions with diagrams to reassemble the parts in the proper orientation.
Hyundai 180 d 7e forklift truck service repair manualujfjjdkkkkmm
This document contains sections on the structure, operation, maintenance, troubleshooting, testing, adjustment and disassembly/assembly of various vehicle systems including the power train, brake, steering, hydraulic, electrical, and mast systems. Each section includes detailed diagrams and instructions. Section 5 focuses on the steering system and contains information on the structure and function of the steering unit, cylinder, and axle. It provides disassembly and assembly instructions for the steering unit down to the component level along with required tools and inspection criteria.
Hyundai hlf202530(c) 5 forklift truck service repair manualfjskemdme
This document provides instructions for disassembly and assembly of a steering unit. It describes removing components like the end cover, gearwheel set, O-rings, cardan shaft, distributor plate, check valve parts, sleeve, spool, and dust seal. It then explains how to assemble these parts in reverse order, making sure to line up springs, pins, and holes correctly. Precise positioning of parts like the spool, sleeve, gearwheel, and cardan shaft is emphasized for proper assembly.
Hyundai hbf32 7 forklift truck service repair manualujjjjfkksekmmdm
This document provides instructions for disassembling and assembling the steering system of a vehicle. It includes detailed steps and diagrams showing how to disassemble components like the steering unit housing, spool, sleeve, bearings and seals. It then explains the reverse process of reassembling these components in the proper order and orientation. Precautions are provided around lubrication and proper positioning of parts like springs, pins and seals. The instructions are broken down into clear multi-step processes to completely disassemble and reassemble the steering system.
The document provides assembly instructions for a Kettler Stockholm table tennis table. It consists of 16 steps to assemble the center support, attach wheels, and add net posts. Key parts include center support braces, wheels, bolts, nuts, and net posts. The instructions are detailed with diagrams and lists of all required parts for each step.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdflanji4905796341
This document contains sections on the power train system, brake system, steering system, hydraulic system, electrical system, and mast of a machine. Section 5 focuses on the steering system, providing details on the structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly of the steering unit, steering cylinder, and steering axle. Diagrams and step-by-step instructions are provided for disassembling and assembling the steering unit and cylinder. Component names and specifications are listed.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdfdongba082928
This document contains sections on the power train system, brake system, steering system, hydraulic system, electrical system, and mast of a machine. Section 5 focuses on the steering system, providing details on the structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly of the steering unit, steering cylinder, and steering axle. Diagrams and step-by-step instructions are provided for disassembling and assembling the steering unit and cylinder. Component names and specifications are listed.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdfafbn276187
This document contains sections on the power train system, brake system, steering system, hydraulic system, electrical system, and mast of a machine. Section 5 focuses on the steering system, providing details on the structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly of the steering unit, steering cylinder, and steering axle. Diagrams and step-by-step instructions are provided for disassembling and assembling the steering unit and cylinder. Component names and specifications are listed.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdfci1289tong
This document contains sections on the power train system, brake system, steering system, hydraulic system, electrical system, and mast of a machine. Section 5 focuses on the steering system, providing details on the structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly of the steering unit, steering cylinder, and steering axle. Diagrams and step-by-step instructions are provided for disassembling and assembling the steering unit and cylinder. Component names and specifications are listed.
Hyundai 180 d 7e forklift truck service repair manualujfjjdkkkkmm
This document contains sections on the structure, operation, maintenance, troubleshooting, testing, adjustment and disassembly/assembly of various vehicle systems including the power train, brake, steering, hydraulic, electrical, and mast systems. Each section includes detailed diagrams and instructions. Section 5 focuses on the steering system and contains information on the structure and function of the steering unit, cylinder, and axle. It provides disassembly and assembly instructions for the steering unit down to the component level along with required tools and inspection criteria.
Hyundai hlf202530(c) 5 forklift truck service repair manualfjskemdme
This document provides instructions for disassembly and assembly of a steering unit. It describes removing components like the end cover, gearwheel set, O-rings, cardan shaft, distributor plate, check valve parts, sleeve, spool, and dust seal. It then explains how to assemble these parts in reverse order, making sure to line up springs, pins, and holes correctly. Precise positioning of parts like the spool, sleeve, gearwheel, and cardan shaft is emphasized for proper assembly.
Hyundai hbf32 7 forklift truck service repair manualujjjjfkksekmmdm
This document provides instructions for disassembling and assembling the steering system of a vehicle. It includes detailed steps and diagrams showing how to disassemble components like the steering unit housing, spool, sleeve, bearings and seals. It then explains the reverse process of reassembling these components in the proper order and orientation. Precautions are provided around lubrication and proper positioning of parts like springs, pins and seals. The instructions are broken down into clear multi-step processes to completely disassemble and reassemble the steering system.
The document provides assembly instructions for a Kettler Stockholm table tennis table. It consists of 16 steps to assemble the center support, attach wheels, and add net posts. Key parts include center support braces, wheels, bolts, nuts, and net posts. The instructions are detailed with diagrams and lists of all required parts for each step.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdflanji4905796341
This document contains sections on the power train system, brake system, steering system, hydraulic system, electrical system, and mast of a machine. Section 5 focuses on the steering system, providing details on the structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly of the steering unit, steering cylinder, and steering axle. Diagrams and step-by-step instructions are provided for disassembling and assembling the steering unit and cylinder. Component names and specifications are listed.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdfdongba082928
This document contains sections on the power train system, brake system, steering system, hydraulic system, electrical system, and mast of a machine. Section 5 focuses on the steering system, providing details on the structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly of the steering unit, steering cylinder, and steering axle. Diagrams and step-by-step instructions are provided for disassembling and assembling the steering unit and cylinder. Component names and specifications are listed.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdfafbn276187
This document contains sections on the power train system, brake system, steering system, hydraulic system, electrical system, and mast of a machine. Section 5 focuses on the steering system, providing details on the structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly of the steering unit, steering cylinder, and steering axle. Diagrams and step-by-step instructions are provided for disassembling and assembling the steering unit and cylinder. Component names and specifications are listed.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdfci1289tong
This document contains sections on the power train system, brake system, steering system, hydraulic system, electrical system, and mast of a machine. Section 5 focuses on the steering system, providing details on the structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly of the steering unit, steering cylinder, and steering axle. Diagrams and step-by-step instructions are provided for disassembling and assembling the steering unit and cylinder. Component names and specifications are listed.
Kubota la1403 ec front loader service repair manualfjjskekdmmme
This document provides specifications and safety information for a Kubota front loader model LA1403EC. It includes:
1. Specifications for the loader model, bucket sizes, hydraulic system details, dimensions, and operational capacities.
2. Safety instructions for servicing the loader, including general precautions, safety starting and working procedures, avoiding fires, ventilation, acid burns, and emergency preparedness.
3. Terminology used to identify parts of the loader.
4. Tightening torques for screws, bolts, and hydraulic fittings on the loader.
5. Maintenance checklists and inspection procedures.
The document provides technical information and safety guidelines for servicing the Kub
Kubota la1403 front loader service repair manualfjjskekdmmme
This workshop manual provides information for servicing a Kubota LA1403 front loader. It is divided into three parts covering general information, the loader mechanism, and servicing procedures. The general section includes identification, safety, maintenance, and specifications. The mechanism section describes the construction and functions. The servicing section provides troubleshooting, repair, and assembly instructions.
Kubota kx121 2(h) excavator parts catalogue manualfjjskekdmmme
The document consists of the repeated text "classicmachinery.net" with no other substantive information. At the end, there is a brief note asking the reader to click a link for a complete manual, and to download a PDF first if there is no response to clicking the link.
John deere te gator utility vehicle service repair manualfjjskekdmmme
This technical manual provides information for servicing a Gator utility vehicle. It contains sections covering specifications, component locations, schematics, theory of operation, diagnostics, testing, repair and safety. Safety is the first section and provides instructions on battery safety, protective equipment, emergency procedures, charging batteries and acid burns. Technicians should follow all safety procedures when servicing this high voltage electrical system.
John deere pro gator 2030 utility vehicle service repair manualfjjskekdmmme
This document provides specifications for a John Deere ProGator 2030 Utility Vehicle. It includes specifications for the diesel engine, electrical system, fuel system, drive train, hydraulic system, tires, dimensions, torque specifications for fasteners, diesel fuel requirements, lubricants, and coolants. The specifications are organized into labeled sections for easy reference to details on particular systems.
John deere jx75 21 inch walk-behind mower service repair manualfjjskekdmmme
This technical manual provides specifications and information for John Deere 21-inch walk-behind mowers. It includes sections on general vehicle specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, torque specifications, lubricant specifications, and product identification locations. The manual is intended to be a reference for technicians and contains detailed technical data, diagrams, and instructions to service the mowers.
John deere je75 21 inch walk-behind mower service repair manualfjjskekdmmme
The document is a technical manual for John Deere 21-Inch Walk-Behind Mower models. It provides an introduction and overview of the manual's contents and organization. The manual contains sections on general specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, and torque specifications to assist technicians in servicing the mower models. It emphasizes reading all instructions before attempting any repairs.
John deere ja65 21 inch walk-behind mower service repair manualfjjskekdmmme
This technical manual provides specifications and information for John Deere 21-inch walk-behind mowers. It includes sections on general vehicle specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, torque specifications, lubricant specifications, and product identification locations. The manual is intended to be a reference for technicians and contains detailed technical data, diagrams, and instructions for servicing and repairing the mowers.
John deere ja62 21 inch walk-behind mower service repair manualfjjskekdmmme
This technical manual provides specifications and information for John Deere 21-inch walk-behind mowers. It includes sections on general vehicle specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, torque specifications, lubricant specifications, and product identification locations. The manual is intended to be a reference for technicians and contains detailed technical data, diagrams, and instructions to service various systems of the mower.
John deere jx85 21 inch walk-behind mower service repair manualfjjskekdmmme
This technical manual provides specifications and information for John Deere 21-inch walk-behind mowers. It includes sections on general vehicle specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, torque specifications, lubricant specifications, and product identification locations. The manual is intended to be a reference for technicians and contains detailed technical data, diagrams, and instructions for servicing and repairing the mowers.
Hyundai 40 ds 7e forklift truck service repair manualfjjskekdmmme
This document provides an overview and structure of a service manual for a machine. It contains 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. Each section is divided into groups that explain the structure, operation, inspection, troubleshooting, and repair of components within that system. Symbols are used to identify important safety information. Conversion tables are included to allow simple unit conversions.
Hyundai 35 ds 7e forklift truck service repair manualfjjskekdmmme
This document provides an overview and structure of a service manual for a machine. It contains 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. Each section is divided into groups that explain the structures, operations, inspections, troubleshooting, and maintenance procedures for the components in that system. Conversion tables are also provided at the end to allow simple conversions between different units of measurement.
Hyundai 35 bh 9 forklift truck service repair manualfjjskekdmmme
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using special tools to push them into place in the housing.
4) Proper positioning and alignment of parts is important during assembly to ensure correct functioning of the steering unit.
Hyundai 33 df forklift truck service repair manualfjjskekdmmme
The document describes the structure and operation of the power train system of an industrial vehicle, including:
1. The main components of the power train system including the engine, transmission, drive shaft, drive axle, and brakes.
2. The transmission uses a torque converter and includes a forward clutch, reverse clutch, and output gear to transfer power from the input shaft to the output shaft in forward and reverse modes.
3. Oil is pumped through the system by a gear pump and controlled by a main relief valve and solenoid valve to engage the appropriate clutch for forward or reverse operation.
Hyundai 33 d 7e forklift truck service repair manualfjjskekdmmme
This document provides instructions for disassembling and assembling a steering unit. The disassembly process involves removing components like the end cover, gearwheel set, cardan shaft, distributor plate, spool, sleeve and seals. The pressure relief valve is also disassembled by removing the plug, seal washers, setting screw, spring and piston. The assembly process describes fitting components like the spool, sleeve, cross pin, bearings, O-rings and lip seal back into the steering unit housing using various tools. Special care and markings are required when assembling the neutral position springs in the spool and sleeve.
Hyundai 30 df forklift truck service repair manualfjjskekdmmme
The document describes the structure and operation of the power train system of an industrial vehicle, including:
1. The main components of the power train system including the engine, transmission, drive shaft, drive axle, and brakes.
2. The transmission uses a torque converter and includes a forward clutch, reverse clutch, and output gear to transfer power from the input shaft to the output shaft in forward and reverse modes.
3. Oil is pumped through the system by a charging pump in the torque converter and is filtered, cooled, and distributed to clutches by the transmission control valve to engage the appropriate clutch for the selected gear.
Hyundai 30 d 7e forklift truck service repair manualfjjskekdmmme
This document provides instructions for disassembling and assembling a steering unit. The main steps for disassembly are: removing the end cover and gearwheel set; taking out the cardan shaft and distributor plate; pressing out the spool, sleeve, bearing races and thrust bearing; and disassembling the pressure relief valve. The main steps for assembly are: assembling the spool and sleeve with neutral position springs; fitting the bearing races and cross pin; installing the O-rings and lip seal using assembly tools; and reassembling other components. Precautions and the correct assembly pattern are emphasized to ensure proper reassembly.
Caterpillar cat 323 d s excavator (prefix dkw) service repair manual (dkw0000...fjjskekdmmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 3066 engine. It describes using lifting tools to remove the flywheel housing which weighs approximately 65 lbs. The procedure includes cleaning the mating surfaces, installing a new gasket, and securing the housing with bolts. Tools are also used to remove the old oil seal and install a new seal and crankshaft wear sleeve. Reinstalling the flywheel and electric starting motor completes the installation process.
Caterpillar cat 323 d s excavator (prefix cyd) service repair manual (cyd0000...fjjskekdmmme
The document provides disassembly and assembly instructions for a final drive on an excavator model 323D LN. Key steps include:
1. Removing the final drive cover, carrier assembly, sun gears, ring gears, and other components.
2. Disassembling the carrier assemblies by removing planetary gears, shafts, and bearings.
3. Assembling begins with pressing bearings into the main housing and determining the correct shim thickness. Seals, pins and other components are then installed to reassemble the final drive.
Kubota la1403 ec front loader service repair manualfjjskekdmmme
This document provides specifications and safety information for a Kubota front loader model LA1403EC. It includes:
1. Specifications for the loader model, bucket sizes, hydraulic system details, dimensions, and operational capacities.
2. Safety instructions for servicing the loader, including general precautions, safety starting and working procedures, avoiding fires, ventilation, acid burns, and emergency preparedness.
3. Terminology used to identify parts of the loader.
4. Tightening torques for screws, bolts, and hydraulic fittings on the loader.
5. Maintenance checklists and inspection procedures.
The document provides technical information and safety guidelines for servicing the Kub
Kubota la1403 front loader service repair manualfjjskekdmmme
This workshop manual provides information for servicing a Kubota LA1403 front loader. It is divided into three parts covering general information, the loader mechanism, and servicing procedures. The general section includes identification, safety, maintenance, and specifications. The mechanism section describes the construction and functions. The servicing section provides troubleshooting, repair, and assembly instructions.
Kubota kx121 2(h) excavator parts catalogue manualfjjskekdmmme
The document consists of the repeated text "classicmachinery.net" with no other substantive information. At the end, there is a brief note asking the reader to click a link for a complete manual, and to download a PDF first if there is no response to clicking the link.
John deere te gator utility vehicle service repair manualfjjskekdmmme
This technical manual provides information for servicing a Gator utility vehicle. It contains sections covering specifications, component locations, schematics, theory of operation, diagnostics, testing, repair and safety. Safety is the first section and provides instructions on battery safety, protective equipment, emergency procedures, charging batteries and acid burns. Technicians should follow all safety procedures when servicing this high voltage electrical system.
John deere pro gator 2030 utility vehicle service repair manualfjjskekdmmme
This document provides specifications for a John Deere ProGator 2030 Utility Vehicle. It includes specifications for the diesel engine, electrical system, fuel system, drive train, hydraulic system, tires, dimensions, torque specifications for fasteners, diesel fuel requirements, lubricants, and coolants. The specifications are organized into labeled sections for easy reference to details on particular systems.
John deere jx75 21 inch walk-behind mower service repair manualfjjskekdmmme
This technical manual provides specifications and information for John Deere 21-inch walk-behind mowers. It includes sections on general vehicle specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, torque specifications, lubricant specifications, and product identification locations. The manual is intended to be a reference for technicians and contains detailed technical data, diagrams, and instructions to service the mowers.
John deere je75 21 inch walk-behind mower service repair manualfjjskekdmmme
The document is a technical manual for John Deere 21-Inch Walk-Behind Mower models. It provides an introduction and overview of the manual's contents and organization. The manual contains sections on general specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, and torque specifications to assist technicians in servicing the mower models. It emphasizes reading all instructions before attempting any repairs.
John deere ja65 21 inch walk-behind mower service repair manualfjjskekdmmme
This technical manual provides specifications and information for John Deere 21-inch walk-behind mowers. It includes sections on general vehicle specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, torque specifications, lubricant specifications, and product identification locations. The manual is intended to be a reference for technicians and contains detailed technical data, diagrams, and instructions for servicing and repairing the mowers.
John deere ja62 21 inch walk-behind mower service repair manualfjjskekdmmme
This technical manual provides specifications and information for John Deere 21-inch walk-behind mowers. It includes sections on general vehicle specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, torque specifications, lubricant specifications, and product identification locations. The manual is intended to be a reference for technicians and contains detailed technical data, diagrams, and instructions to service various systems of the mower.
John deere jx85 21 inch walk-behind mower service repair manualfjjskekdmmme
This technical manual provides specifications and information for John Deere 21-inch walk-behind mowers. It includes sections on general vehicle specifications, engine specifications, electrical specifications, fuel system specifications, transmission specifications, dimensions, torque specifications, lubricant specifications, and product identification locations. The manual is intended to be a reference for technicians and contains detailed technical data, diagrams, and instructions for servicing and repairing the mowers.
Hyundai 40 ds 7e forklift truck service repair manualfjjskekdmmme
This document provides an overview and structure of a service manual for a machine. It contains 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. Each section is divided into groups that explain the structure, operation, inspection, troubleshooting, and repair of components within that system. Symbols are used to identify important safety information. Conversion tables are included to allow simple unit conversions.
Hyundai 35 ds 7e forklift truck service repair manualfjjskekdmmme
This document provides an overview and structure of a service manual for a machine. It contains 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. Each section is divided into groups that explain the structures, operations, inspections, troubleshooting, and maintenance procedures for the components in that system. Conversion tables are also provided at the end to allow simple conversions between different units of measurement.
Hyundai 35 bh 9 forklift truck service repair manualfjjskekdmmme
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using special tools to push them into place in the housing.
4) Proper positioning and alignment of parts is important during assembly to ensure correct functioning of the steering unit.
Hyundai 33 df forklift truck service repair manualfjjskekdmmme
The document describes the structure and operation of the power train system of an industrial vehicle, including:
1. The main components of the power train system including the engine, transmission, drive shaft, drive axle, and brakes.
2. The transmission uses a torque converter and includes a forward clutch, reverse clutch, and output gear to transfer power from the input shaft to the output shaft in forward and reverse modes.
3. Oil is pumped through the system by a gear pump and controlled by a main relief valve and solenoid valve to engage the appropriate clutch for forward or reverse operation.
Hyundai 33 d 7e forklift truck service repair manualfjjskekdmmme
This document provides instructions for disassembling and assembling a steering unit. The disassembly process involves removing components like the end cover, gearwheel set, cardan shaft, distributor plate, spool, sleeve and seals. The pressure relief valve is also disassembled by removing the plug, seal washers, setting screw, spring and piston. The assembly process describes fitting components like the spool, sleeve, cross pin, bearings, O-rings and lip seal back into the steering unit housing using various tools. Special care and markings are required when assembling the neutral position springs in the spool and sleeve.
Hyundai 30 df forklift truck service repair manualfjjskekdmmme
The document describes the structure and operation of the power train system of an industrial vehicle, including:
1. The main components of the power train system including the engine, transmission, drive shaft, drive axle, and brakes.
2. The transmission uses a torque converter and includes a forward clutch, reverse clutch, and output gear to transfer power from the input shaft to the output shaft in forward and reverse modes.
3. Oil is pumped through the system by a charging pump in the torque converter and is filtered, cooled, and distributed to clutches by the transmission control valve to engage the appropriate clutch for the selected gear.
Hyundai 30 d 7e forklift truck service repair manualfjjskekdmmme
This document provides instructions for disassembling and assembling a steering unit. The main steps for disassembly are: removing the end cover and gearwheel set; taking out the cardan shaft and distributor plate; pressing out the spool, sleeve, bearing races and thrust bearing; and disassembling the pressure relief valve. The main steps for assembly are: assembling the spool and sleeve with neutral position springs; fitting the bearing races and cross pin; installing the O-rings and lip seal using assembly tools; and reassembling other components. Precautions and the correct assembly pattern are emphasized to ensure proper reassembly.
Caterpillar cat 323 d s excavator (prefix dkw) service repair manual (dkw0000...fjjskekdmmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 3066 engine. It describes using lifting tools to remove the flywheel housing which weighs approximately 65 lbs. The procedure includes cleaning the mating surfaces, installing a new gasket, and securing the housing with bolts. Tools are also used to remove the old oil seal and install a new seal and crankshaft wear sleeve. Reinstalling the flywheel and electric starting motor completes the installation process.
Caterpillar cat 323 d s excavator (prefix cyd) service repair manual (cyd0000...fjjskekdmmme
The document provides disassembly and assembly instructions for a final drive on an excavator model 323D LN. Key steps include:
1. Removing the final drive cover, carrier assembly, sun gears, ring gears, and other components.
2. Disassembling the carrier assemblies by removing planetary gears, shafts, and bearings.
3. Assembling begins with pressing bearings into the main housing and determining the correct shim thickness. Seals, pins and other components are then installed to reassemble the final drive.
The cherry: beauty, softness, its heart-shaped plastic has inspired artists since Antiquity. Cherries and strawberries were considered the fruits of paradise and thus represented the souls of men.
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Hyundai 180 d 7e forklift truck service repair manual
1. CONTENTS
SECTION 1 GENERAL
Group 1 Safety hints ---------------------------------------------------------------------------------------------------- 1-1
Group 2 Specifications ------------------------------------------------------------------------------------------------- 1-5
Group 3 Operational checkout record sheet ---------------------------------------------------------------- 1-11
SECTION 2 REMOVAL AND INSTALLATION OF UNIT
Group 1 Structure -------------------------------------------------------------------------------------------------------- 2-1
Group 2 Removal and Installation of Unit -------------------------------------------------------------------- 2-2
SECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and operation --------------------------------------------------------------------------------- 3-1
Group 2 Operation and maintenance -------------------------------------------------------------------------- 3-47
Group 3 Disassembly and assembly --------------------------------------------------------------------------- 3-58
Group 4 Adjustment ----------------------------------------------------------------------------------------------------- 3-187
SECTION 4 BRAKE SYSTEM
Group 1 Structure and function ------------------------------------------------------------------------------------ 4-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 4-32
Group 3 Tests and adjustments ----------------------------------------------------------------------------------- 4-40
Group 4 Disassembly and assembly --------------------------------------------------------------------------- 4-43
SECTION 5 STEERING SYSTEM
Group 1 Structure and function ------------------------------------------------------------------------------------ 5-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 5-9
Group 3 Tests and adjustments ----------------------------------------------------------------------------------- 4-17
Group 4 Disassembly and assembly --------------------------------------------------------------------------- 5-21
SECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and function ----------------------------------------------------------------------------------- 6-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 6-29
Group 3 Disassembly and assembly --------------------------------------------------------------------------- 6-34
SECTION 7 ELECTRICAL SYSTEM
Group 1 Component location --------------------------------------------------------------------------------------- 7-1
Group 2 Electrical circuit ----------------------------------------------------------------------------------------------- 7-3
Group 3 Cluster ------------------------------------------------------------------------------------------------------------ 7-14
Group 4 Transmission message indicator -------------------------------------------------------------------- 7-23
Group 5 Switches --------------------------------------------------------------------------------------------------------- 7-27
2. Group 6 Electrical component specification ----------------------------------------------------------------- 7-32
Group 7 Connectors ----------------------------------------------------------------------------------------------------- 7-42
Group 8 Troubleshooting ---------------------------------------------------------------------------------------------- 7-59
SECTION 8 MAST
Group 1 Structure -------------------------------------------------------------------------------------------------------- 8-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 8-4
Group 3 Adjustment ----------------------------------------------------------------------------------------------------- 8-7
Group 4 Removal and installation -------------------------------------------------------------------------------- 8-9
3. 5-21
1. STEERING UNIT
STRUCTURE1)
1 Dust seal ring
2 Housing, spool, sleeve
3 Ball
4 Thread bushing
5 Roto glyd ring
6 Bearing assembly
7 Ring
8 Cross pin
9 Set of spring
10 Cardan shaft
11 O-ring
12 Intermediate plate
13 O-ring
14 Distributor plate
15 Gearwheel set
16 End cover
17 Washer
18 Screw with pin
19 Screw
31 Set of O-rings
33 Rolled pin
34 Screw
35 Shock valve
36 Spring
37 O-ring
38 Plug
39 Housing, check valve
GROUP 4 DISASSEMBLY AND ASSEMBLY
34
37
3639
36
35
37
38
33
39
35
38
12
11
13
16
17
18
19
14
13
9
2
34
5
1
6
7
8
10
31
15
13
74095SE05
5. 5-23
DISASSEMBLY
Disassemble steering column from
steering unit and place the steering unit
in the holding tool. Screw out the
screws in the end cover (7-off-one
rolled pin).
3)
(1)
Remove the end cover, sideways.(2)
Lift the gearwheel set with spacer bushing
(and spacer if fitted) off the unit. Take out
the two O-rings.
(3)
Remove spacer bushing and spacer(if
fitted) from the gearwheel.
(4)
7405S STVLV39(1)
7405S STVLV39(2)
7405S STVLV39(3)
7405S STVLV39(4)
7. 5-25
Remove O-ring.(9)
Screw out the threaded bushing.
Remove cross pin.(11)
Shake out the ball ( 8.5 mm).(12)
7405S STVLV41(1)
7405S STVLV41(2)
7405S STVLV41(3)
7405S STVLV41(4)
(10)
8. 5-26
Take ring, bearing races and needle
bearing from sleeve and spool. The outer
(thin) bearing race can sometimes "stick"
in the housing, therefore check that it has
come out.
Carefully pull the spool out of the sleeve.(15)
Press the neutral position springs out of
their slots in the spool.
(16)
7405S STVLV42(1)
7405S STVLV42(2)
7405S STVLV42(3)
7405S STVLV42(4)
(14)
Pull sleeve and spool out of the housing.(13)
9. 5-27
The steering unit is now completely
disassembled.
Cleaning
Clamp all parts carefully in Shellsol K or the
like.
Inspection an replacement
Replace all seals and washer. Check all
parts carefully and make any replacements
necessary.
Lubrication
Before assembly, lubricate all parts with
hydraulic oil.
7405S STVLV43(1)
7405S STVLV43(2)
(18)
Remove dust seal and O-ring.(17)
10. 5-28
DISASSEMBLY
Assemble spool and sleeve.
The sleeve and spool are correctly
assembled when
The slots-in sleeve and spool-for the
neutral position springs are opposite
each other and
One of the 3 T-shaped grooves (A) in
the spool is opposite one of the sets
(B) of small holes in the sleeve.
4)
(1)
Place the two flat neutral position springs
in the slot.
(2)
Place the curved springs between the flat
ones and press them into place.
(3)
Line up the spring set.(4)
B A
7405S STVLV44(1)
7405S STVLV44(2)
7405S STVLV44(3)
7405S STVLV44(4)
11. 5-29
Guide the spool into the sleeve.(5)
Press the springs together and push the
neutral position springs into place in the
sleeve.
(6)
Line up the springs and center them.(7)
Guide the ring down over the sleeve.
The ring should be able to rotate-free of
the springs.
(8)
7405S STVLV45(1)
7405S STVLV45(2)
7405S STVLV45(3)
7405S STVLV45(4)
12. 5-30
Fit the cross pin into the spool/sleeve.(9)
Fit bearing races and needle bearing as
shown on below drawing.
1 Outer bearing race
2 Needle bearing
3 Inner bearing race
4 Spool
5 Sleeve
* Inside chamfer on inner bearing race
must face inner spool.
Grease O-ring and kin-ring with hydraulic
oil and place them on the tool. See next
page.
(11)
5
4
3
2
1
*
7405S STVLV46(1)
7405S STVLV46(2)
7405S STVLV46(3)
7405S STVLV46(4)
(10)
13. 5-31
Put the steering unit in the holding tool
keeping the bore vertical. Guide the outer
part of the assembly tool into the bore.
Guide the inner part of the tool right to the
bottom.
Press and turn the O-ring into position in
the housing. Draw the inner and outer
parts of the assembly tool out of the
steering unit bore, leaving the guide in the
bore.
(13)
Take the steering unit out of the holding
tool and place it horizontally. With a light
turning movement, guide the spool and
sleeve into the bore.
(14)
7405S STVLV47(1)
7405S STVLV47(2)
7405S STVLV47(3)
7405S STVLV47(4)
(12)
14. 5-32
Put the steering unit back into the holding
tool keeping the bore vertical. place the
cross pin in the spool/sleeve so that it is
parallel to the port flange.
Put the ball into the hole indicated by the
arrow.
(17)
Screw the threaded bushing lightly into
the bore. The top of the bushing must lie
just below the surface of the housing.
(18)
7405S STVLV48(1)
7405S STVLV48(2)
7405S STVLV48(3)
7405S STVLV48(4)
(16)
The spool set will push out the assembly
tool guide. The O-ring is now in position.
(15)
15. 5-33
Put the steering unit back into the holding
tool keeping the bore vertical. place the
cross pin in the spool/sleeve so that it is
parallel to the port flange.
Put the ball into the hole indicated by the
arrow.
(21)
Screw the threaded bushing lightly into
the bore. The top of the bushing must lie
just below the surface of the housing.
(22)
7405S STVLV49(1)
7405S STVLV49(2)
7405S STVLV49(3)
7405S STVLV49(4)
(20)
The spool set will push out the assembly
tool guide. The O-ring is now in position.
(19)
16. 5-34
Place the gear wheel (rotor) so that the
cross pin from item 33 is positioned in
relation to two tooth bases - as the screw
driver indicates.
Grease the two O-rings with mineral oil
approximate viscosity 500 cSt at 20 C and
place them in the two grooves in the gear
rim. Fit the gear rim so that the seven
through holes match the holes in the
distributor plate.
Turn the gear rim so that the smaller
diameter of the holes face the distributor
plate.
(25)
Orientate the holes with a single screw.(26)
7405S STVLV50(1)
7405S STVLV50(2)
7405S STVLV50(3)
7405S STVLV50(4)
(24)
Guide the cardan shaft down into the bore
so that the slot is parallel with the
connection flange.
(23)
17. 5-35
Place the washers over the holes and the
rolled pin in the hole shown.
Fit the other six screws. Cross - tighten all
the screws and the rolled pin with a torque
of 3 0.6 kgf m (22 4.4 lb ft). Steering unit
can now be function tested.
(29)
Turn the steering unit 180 and place the
dust seal ring in the housing.
(30)
7405S STVLV51(3)
7405S STVLV51(4)
7405S STVLV52(1)
7405S STVLV52(2)
(28)
Place the end cover in position.(27)
18. 5-36
Press the plastic plugs into the connection
ports. Do not use a hammer.
7405S STVLV52(3)
7405S STVLV52(4)
(32)
Fit the dust seal ring in the housing using
special tool and a plastic hammer.
(31)
19. 5-37
2. STEERING CYLINDER
STRUCTURE1)
1 Tube assembly
2 Rod assembly
3 Piston seal
4 Gland
5 DU bushing
6 Rod seal
7 Back up ring
8 Dust wiper
9 Snap ring
10 O-ring
11 Back up ring
12 O-ring
13 Ping bushing
1210561248
9 7 11
313
100D7SS06
20. 5-38
DISASSEMBLY
Before disassembling steering cylinder, release oil in the cylinder first.
Put wooden blocks against the cylinder tube, then hold in & vice.
Remove the cover by hook a wrench in the notch of cylinder head and turn counter-clockwise.
Remove the cylinder rod and piston from the tube.
Check wear condition of the sealing parts(O-ring, oil seal, dust seal, U-packing, bush). If there
are some damage, replace with new parts.
CHECK AND INSPECTION
2)
33)
(1)
(2)
(3)
(4)
Check item Remarks
Criteria
Clearance between piston
& cylinder tube
Clearance between
cylinder rod & bushing
Seals, O-ring
Cylinder rod
Cylinder tube
Replace piston seal
Replace bushing
Replace
Replace
Replace
0.05~0.25
(0.002~0.01)
0.05~0.18
(0.002~0.007)
Damage
Dents
Biting
Standard size Repair limit
0.4
(0.02)
0.3
(0.01)
mm(in)
ASSEMBLY
Install a new piston seal around the groove on
the piston.
Be careful not to scratch the seal too much
during installation or it could not be seated
properly.
4)
(1)
Install the rod seal to the position in the gland
applying a slight coat with grease prior to install.
(2)
D353SE27
D353SE28
21. 5-39
Install the dust wiper to the gland using a special
installing tool. Coat the dust wiper with grease
slightly before installing.
Using a special tool, install gland assembly into
the cylinder tube.
(3)
(4)
Using a hook spanner, install the gland ass-
embly, and tighten it with torque 60 6kgf m
(434 43lbf ft).
(5)
D353SE29
D353SE30
After the gland assembly was installed to the
cylinder tube, calk at the tube end into the
groove on the gland to prevent screw loosen-ing.
If it is needed to calk again, never calk on the
same place.
(6)
D353SE31
Move the piston rod back and forth several times for the full distance of its stroke. This helps to
seat the ring and seals before applying full hydraulic pressure to the cylinder.
Install cylinder into trail axle.
While idling the engine with the rear wheels off the ground, operate the steering wheel left and
right alternately.
Then, repeat the above operation at gradually increasing engine rpm. This releases air from the
system and completes preparation for operation.
Stop the engine, lower the floating rear wheels, and check pump joints for oil leaks and looseness
and retighten, them as required.
(7)
(8)
(9)
(10)
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24. 5-41
CHECK AND INSPECTION2)
D1 C
D3
D2
A1, A2 B
Criteria
Check item Remarks
Standard size
No.
Repair limit
A
B
C
D
unit : mm(in)
100D7SS22
Shaft
Replace
Adjust shim
Replace
OD of king pin
OD of steering cylinder pin
Knuckle
A1
A2
D1
D2
D3
OD of pin
Vertical play
ID of bushing
OD of shaft
ID of bushing
100(3.94)
100(3.94)
80(3.2)
22(0.9)
22(0.9)
-
22(0.9)
99(3.90)
99(3.90)
79.5(3.1)
21.9(0.9)
21.9(0.9)
0.2(0.008)
22.5(0.9)
OD : Outer diameter
ID : Inner diameter
25. 5-42
DISASSEMBLY
Servicing work on the knuckle part can be carried
out without removing the axle assy from chassis.
The work can be done by jacking up the balance
weight part of the truck.
Loosen the hub nut and take off the steering
wheel tire.
3)
Hub nut
Remove Hub cap.
Pull out split pin and remove lock nut, washer.
Using the puller, take off the hub together with
the roller bearing.
Be very careful because just before the hub
comes off, tapered roller bearing will fall out.
After hub is removed take off the inner race of
roller bearing.
Pull out oil seal.
Don't use same oil seal twice.
Repeat the same procedure for the other side.
Moreover, when disassembling is completed,
part the lock nut in the knuckle to protect the
threaded portion.
(2)
(3)
(4)
(5)
(6)
(7)
(1)
Roller bearing
Hub
Roller bearing
Oil seal
Knuckle
Hub nut
Hub cap
Split pin
Lock nut
Washer
D353SE24
100D7SS26
1-3
1-4
1-7
1-47
1-2
1-8
1-9
1-5
1-7
1-4
1-3
1-28
1-27
1-26
1-29
1-30
1-6
1-46
1-161-15
1-14
AA
1-48
1-16
1-15
1-14
1-10
1-11
1-12
1-13
110D7ESS27
Loosen set screw(1-8) and nut(1-9).
Loosen with washer bolt(1-15) and remove cover
(1-10, 1-48), shim(1-11, 1-12, 1-13). Remove
grease nipple(1-16).
Push out the king pin(1-6) without damaging the
knuckle arm(1-2).
At the same time the king pin is removed, pull
out the oil seal(1-4).
If defect is observed in taper roller bearing(1-3),
pull it out by using extractor.
Remove spilt pin(1-30), special washer(1-29)
and link pin(1-27).
(8)
(9)
(10)
(11)
(12)
(13)
26. 5-43
ASSEMBLY
In reassembling, have all parts washed, grease
applied to lubricating parts, and all expendable
items such as oil seal and spring washers
replaced by new ones.
Perform the disassembly in reverse order.
Tighten the set screw(1-8) of king pin(1-6).
There is a notch in the middle of the king pin
(1-6), make sure that this notch is on the set
screw side.
Do not hammer to drive in taper roller bearing
(1-3) because it will break.
Always use drive-in tool.
Hub
Mount oil seal(1-18) and inner race of tapered
roller bearing(1-19) on the knuckle.
The bearing should be well greased before
assembling.
Install the outer race of the bearing(1-3) in the
wheel center and assemble to the knuckle.
Put washer(1-20) in place, tighten with nut(1-21)
and locked with split pin(1-22). In locking with
split pin, locate the hole for the split pin by
turning the nut back 1/6 of a turn. Adjust the
preload of bearing.
Mount the hub cap(1-23).
Bearing should be well greased before assem-
bling.
4)
(1)
(2)
(3)
(4)
1-3
1-4
1-7
1-47
1-2
1-8
1-9
1-5
1-7
1-4
1-3
1-28
1-27
1-26
1-29
1-30
1-6
1-46
1-161-15
1-14
4
1-24
1-23
1-22
1-21
1-20
1-3
1-18
1-19
1-25
1-17
4~6kgf
1-48
1-16
1-151-14
1-10
1-11
1-12
1-13
110D7ESS28