parts catalogue manual

1. Fig. 031 CYLINDER BLOCK
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2. Fig. 031 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 150102-00563 BLOCK ASSY,CYLINDER 1
4 2.181-00317 PLUG 1
5 2.181-00306 PLUG 1
6 2.120-00135 BOLT 10
9 2.408-00056 BUSH;CAMSHAFT 1
10 2.181-00314 PLUG 8
11 S5740860 PIN;SPRING 2
12 2181-1116D3 PLUG;HEX. SOCKET 1
13 2181-1116D3 PLUG;HEX. SOCKET 1
14 2181-1116D3 PLUG;HEX. SOCKET 1
24 A408306 WASHER;THRUST 2
27 A408073 BOLT;HEAD 18
28 400603-00084 GASKET,CYLINDER HEAD 1
29 A408075 MAIN METAL SET 5
32 A408308 METAL;MAIN(0.25) 5 US
35 A408309 WASHER;THRUST(0.25) 2 OS
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3. Fig. 032 GEAR HOUSING
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4. Fig. 032 GEAR HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 110913-00260 CASE;GEAR 1
2 S5701041 PIN;PARALLEL 4
3 A408112 PUMP;OIL 1
14 S8000201 O-RING 1
15 S8000141 O-RING 1
16 S8000070 O-RING 1
17 2.120-00136 BOLT;PLATED M8X16 4
18 2.120-00044 BOLT M8X45 3
19 D460483 CAP;FILLER 1
20 S8000320 O-RING 1
21 D471105 PIPE 1
22 S8000320 O-RING 1
23 110514-00109 COVER,HOUSING 1
25 2.180-01236 SEAL;OIL 1
26 110508-14289 COVER ASSY 1
28 2.304-00001 COVER 1
29 2.120-00136 BOLT;PLATED M8X16 2
30 2.120-00136 BOLT;PLATED M8X16 4
31 2.120-00139 BOLT;PLATED M8X40 10
32 K9009807 BOLT;PLATED M8X70 7
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5. Fig. 033 FLYWHEEL HOUSING & OIL PAN
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6. Fig. 033 FLYWHEEL HOUSING & OIL PAN
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 S5701041 PIN;PARALLEL 2
2 150114-00190 HOUSING,FLYWHEEL 1
3 2.430-00083 CAP;FLYWHEEL COVER 1
4 2.120-00142 BOLT;PLATED M10X35 9
5 120112-01201 BOLT 4
6 A408072 SEAL;OIL 1
7 K9002123 OIL PAN ASS'Y 1
8 2.181-00355 PLUG;DRAIN 1
10 2.180-00910 SEAL;WASHER 1
11 2.120-00143 BOLT M8X12 16
12 301308-00428 SENSOR;FLYWHEEL REV 1
13 120112-01202 BOLT 1
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7. Fig. 034 CYLINDER HEAD & BONNET
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8. Fig. 034 CYLINDER HEAD & BONNET
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 2.430-00136 CAP;VALVE 8
2 150113-00410 HEAD ASSY,CYLINDER 1
7 430221-00856 PLUG 1
8 2.181-00308 PLUG 1
9 A409513 VALVE;SUCTION 4
10 A409514 VALVE;EXHAUST 4
11 A409515 SPRING;VALVE 8
12 D460683 RETAINER;SPRING 8
13 D460492 SEAL;VALVE STEM 4
14 401107-01341 SEAL;VALVE STEM 4
15 K9004861 COTTER 8
17 400602-00682 GASKET;INJECTOR 4
18 110943-00066 RETAINER,INJECTOR NOZZLE 4
19 K9004670 WASHER 4
20 2.120-00145 BOLT M8X35 4
21 2.310-00008 ARM ASSY,ROCKER 1
22 A409517 ROCKER ARM SHAFT ASSY 1
25 A409518 SPRING 3
26 2.197-00013 SUPPORT 3
27 2.197-00014 SUPPORT 1
28 2.911-00022 ARM,ROCKER;SUCTION KIT 4
29 2.120-00694 SCREW;VALVE 4
31 2.121-00084 NUT 4
32 2.911-00021 ARM,ROCKER;EXHAUST KIT 4
33 2.120-00694 SCREW;VALVE 4
35 2.121-00084 NUT 4
36 2.115-00419 RING,SNAP 2
37 A409575 SCREW KIT 1
38 A409523 BOLT,STUD 3
39 2.120-00144 BOLT M10X65 1
40 2.121-00268 NUT 3
41 D460483 CAP;FILLER 1
42 110501-00242 BONNET ASSY 1
43 250101-00064 PLATE,BAFFLE 1
44 110508-14290 COVER,PLATE 1
45 111601-00592 SPRING,PLATE 1
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9. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
46 K9005940 BAFFLE 1
47 120705-00938 SCREW 2
48 120705-00939 SCREW 1
49 2.464-00011 BAFFLE 1
50 A408355 DIAPHRAGM;BREATHER 1
51 A408356 PLATE;CENTER 1
52 A408357 PLATE;BREATHER 1
53 A408358 SPRING;DIAPHRAGM 1
55 400602-00685 GASKET;CYL HEAD COVER 1
56 430216-00284 JOINT,HOSE 1
57 420210-01435 PIPE 1
58 301309-00129 SENSOR,PRESSURE 1
59 401002-01046 RING,O 2
60 A408359 PLUG 3
61 2.120-00496 SCREW 7
62 2.120-00496 SCREW 6
63 120112-01202 BOLT 2
64 2.132-00005 KNOB 3
65 S8000120 O-RING 3
66 S8000320 O-RING 1
67 2.197-00046 LIFTER;ENGINE 2
68 2.120-00136 BOLT;PLATED M8X16 4
69 K9006445 HARNESS;GLOW PLUG 1
70 K9006450 PLUG;GLOW 4
71 300203-00520 CONNECTER,ELECTRIC;GLOW 1
72 2.429-00068 GUIDE;VALVE 8
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10. Fig. 035 SUCTION MANIFOLD
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11. Fig. 035 SUCTION MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 420210-01436 PIPE 1
2 K9004776 CLAMP 2
3 400617-00017 GASKET,INTAKE MANIFOLD 1
4 240203-00125 MANIFOLD ASSY,INTAKE 1
5 240203-00126 MANIFOLD,AIR INTAKE 1
6 301308-00431 SENSOR;AIR TEMP 1
7 2.317-00034 STUD 2
8 2.120-00044 BOLT M8X45 1
9 2.120-00148 BOLT;PLATED M8X55 4
10 400602-00676 GASKET;COLLECTOR 1
11 100801-00104 COLLECTOR ASSY 1
12 2.317-00019 STUD 1
13 301308-00430 SENSOR;AIR TEMP 1
14 401002-01047 RING,O 1
15 100801-00103 COLLECTOR 1
16 110951-01011 SPACER;EGR VALVE 1
17 400602-00681 GASKET;EGR 1
18 430216-00287 JOINT,HOSE 1
19 430216-00286 JOINT,HOSE 1
20 2.180-00912 SEAL;WASHER 2
21 2.120-00145 BOLT M8X35 4
22 2.317-00034 STUD 2
23 D460768 NUT 1
24 K9006166 BOLT M 8X 75 1
25 K9005947 BOLT 2
26 120117-00159 BOLT,STUD 2
27 2.121-00267 NUT 2
28 430206-00008 BEND;INLET 1
29 160601-00907 BODY,THROTTLE;INTAKE 1
30 400602-00684 GASKET;THROTTLE 2
31 2.120-00150 BOLT M6X20 2
32 2.120-00031 BOLT M 6X 40 PLATED 4
33 120112-01203 BOLT 2
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12. Fig. 036 EXHAUST MANIFOLD
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13. Fig. 036 EXHAUST MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 240102-00266 MANIFOLD,EXHAUST 1
2 400610-00033 GASKET,EXHAUST MANIFOLD 1
3 120112-01209 BOLT,FLANGE;M10X95 6
4 120117-00160 BOLT,STUD 2
5 301308-00433 SENSOR;EXH TEMP 1
6 110902-00214 BAND,CLIP 2
7 2.121-00268 NUT 2
8 420210-01443 PIPE;EXH PRESSURE 1
9 120112-01211 BOLT;PIPE JOINT 1
10 420108-00901 HOSE ASSY;EXH 1
12 120402-00402 CLIP,HOSE 2
13 K9006161 GASKET 2
14 2.120-00136 BOLT;PLATED M8X16 2
15 400202-00132 COOLER,EGR 1
16 400602-00678 GASKET;EGR COOLER 2
17 120112-01208 BOLT,FLANGE;M10X40 1
18 120112-01204 BOLT 2
19 430206-00006 BEND ASSY;EGR OUT 1
20 430206-00007 BEND;EGR OUT 1
21 K9006075 BOLT;STUD M8X20 2
22 2.120-00137 BOLT M8X20 2
23 400602-00675 GASKET 1
24 420210-01444 PIPE;EXHAUST 1
25 120112-01208 BOLT,FLANGE;M10X40 4
26 120112-01205 BOLT 2
27 2.120-00147 BOLT M8X22 4
28 301308-00432 SENSOR;EGR GAS TEMP 1
29 420210-01437 PIPE ASSY;EGR 1
30 K9006087 GASKET;EGR PIPE 1
31 2.120-00153 BOLT,HEX 2
32 2.121-00267 NUT 2
33 410116-00690 VALVE,EGR 1
34 400602-00679 GASKET;EGR 1
35 400602-00680 GASKET 1
36 120112-01206 BOLT 4
37 2.182-00021 SILENCER INTAKE 1
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14. Fig. 037 DPF MUFFLER
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15. Fig. 037 DPF MUFFLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9002146 GASKET;SILENCER 1
2 301308-00426 SENSOR;EXH TEMP 1
3 301308-00427 SENSOR;EXH TEMP 1
4 240103-00475 MUFFLER ASSY;DPF 1
5 110913-00259 CASE;DOC 1
7 110913-00261 CASE;SOOT FILTER 1
9 430215-00758 FLANGE;OUTLET 1
10 400602-00677 GASKET;DPF 2
11 120112-01210 BOLT,FLANGE;M8X28 20
12 900124-00036 LIFTER;DPF 1
13 110968-00007 STIFFENER;DPF 5
14 110968-00008 STIFFENER;DPF 1
15 110968-00009 STIFFENER;DPF 1
16 110968-00010 STIFFENER;DPF 1
17 101582-00512 STAY;DPF 1
18 2.120-00041 BOLT M8X14 2
19 120112-01207 BOLT 2
20 2.121-00267 NUT 20
21 301308-00425 SENSOR UNIT;PRESSURE 1
22 120112-01211 BOLT;PIPE JOINT 2
23 420210-01441 PIPE ASSY 1
24 400602-00683 GASKET;SENSOR 4
25 420210-01442 PIPE ASSY 1
26 420108-00905 HOSE ASSY 1
28 120402-00400 CLIP,HOSE 2
29 420108-00904 HOSE ASSY 1
31 120402-00401 CLIP,HOSE 2
32 301309-00130 SENSOR,PRESSURE 1
33 110423-04320 BRACKET,SENSOR 1
34 2.120-00029 BOLT M6X16 2
35 2.120-00137 BOLT M8X20 2
36 110902-00214 BAND,CLIP 1
37 110902-00212 BAND 1
38 120402-00399 CLIP 2
39 A409572 BOLT,HEX 4
40 2.121-00267 NUT 4
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16. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
41 310207-02404 HARNESS ASSY,ENGINE 1
2
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17. Fig. 038 CAMSHAFT & DRIVING GEAR
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18. Fig. 038 CAMSHAFT & DRIVING GEAR
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 2.429-00133 TAPPET 8
2 A409529 PUSHROD 8
3 150103-00088 CAMSHAFT ASSY 1
4 2.177-00050 METAL;THRUST 1
6 130408-00020 GEAR,CAMSHAFT 1
7 2.113-00005 KEY 1
8 250201-02516 PLATE;CAM GEAR 1
9 S5740490 PIN;SPRING 1
10 2.120-00136 BOLT;PLATED M8X16 2
11 2.120-00439 SCREW 2
12 301308-00429 SENSOR;GEAR REV 1
13 120112-01202 BOLT 1
14 130712-01156 SHAFT ASSY;IDLE GEAR 1
15 A653507 GEAR ASSY,IDLE 1
18 K9004855 BOLT M8X50 3
19 130418-00476 GEAR,FUEL PUMP 1
20 K9002126 WASHER;SPRING 1
21 K9005948 NUT;LOCK M18 1
22 130712-01157 SHAFT ASSY;IDLE GEAR 1
23 130418-00475 GEAR ASSY;DRIVE 1
26 250201-02515 PLATE;IDLE SHAFT 1
27 2.120-00044 BOLT M8X45 3
28 420210-01439 PIPE ASSY 1
29 A653500 BOLT;PIPE JOINT 2
30 2.114-00889 WASHER;SEAL 4
31 2.408-00069 BUSH;IDLE GEAR 1
32 131002-00521 BUSHING;IDLE GEAR 1
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19. Fig. 039 CRANKSHAFT & PISTON
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21. Fig. 039 CRANKSHAFT & PISTON
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 A653511 CRANKSHAFT 1
3 A653506 GEAR,CRANKSHAFT 1
4 A408379 PIN;PARALLEL 1
5 A408380 PIN;PARALLEL 1
6 2.113-00005 KEY 1
7 2.120-00858 BOLT;V-PULLEY 1
8 2.107-00001 PULLEY;V 1
9 2.114-00888 WASHER 1
10 2.180-00529 O-RING 1
11 A408384 BOLT;FLYWHEEL 6
12 150111-00196 FLYWHEEL ASSY 1
14 2.403-00237 GEAR;RING 1
16 130602-01078 PISTON ASSY 4
18 401004-00121 RING SET,PISTON 4
24 A408105 PIN;PISTON 4
25 2.115-00420 RING;SNAP 8
26 K9002127 CONNECTING ROD ASS'Y 4
29 A408109 BOLT;ROD 8
30 A408390 METAL ASS'Y(STD.) 4
32 A408111 BUSH;PISTON PIN 4
33 A408391 METAL ASSY U.S=0.25 4 US
35 130602-01079 PISTON ASSY;0.25 4 OS
37 401004-00122 RING SET,PISTON;0.25 4 OS
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22. Fig. 040 LUB. OIL SYSTEM
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