This document provides instructions and specifications for servicing and maintaining engines on DL550-5 wheel loaders. It includes safety warnings and overview information. Detailed sections cover the engine assembly, components, and their required tightening torques. Special instructions are provided for cylinder heads, main bearings, oil systems, exhaust systems, turbochargers and other parts. Tightening should follow specifications and be checked after repairs or adjustments.
2011 Yamaha 6×6 Type C COMMAND LINK PLUS Service Repair Manual SN:1001104 and upjhsendm
This is the Highly Detailed factory service repair manual for the2011 YAMAHA 6×6 TYPE C COMMAND LINK PLUS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2011 YAMAHA 6×6 TYPE C COMMAND LINK PLUS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Technical Feature and Description
Rigging Information
Troubleshooting
Electrical System
Digital Electrical Control Unit
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 200HETO, V200TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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2011 Yamaha 6×6 Type C COMMAND LINK PLUS Service Repair Manual SN:1001104 and upjhsendm
This is the Highly Detailed factory service repair manual for the2011 YAMAHA 6×6 TYPE C COMMAND LINK PLUS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2011 YAMAHA 6×6 TYPE C COMMAND LINK PLUS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Technical Feature and Description
Rigging Information
Troubleshooting
Electrical System
Digital Electrical Control Unit
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2011 YAMAHA 6×6 TYPE C COMMAND LINK PLUS Service Repair Workshop Manual.
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This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 200HETO, V200TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual.
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2010 Yamaha T25A 25HP OUTBOARD Service Repair Manualhjnsemm
This is the Highly Detailed factory service repair manual for the2010 YAMAHA T25A 25HP OUTBOARD, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2010 YAMAHA T25A 25HP OUTBOARD Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Technical Features and Description
Rigging Information
Troubleshooting
Electrical System
Fuel System
Power Unit
Lower Unit
Bracket Unit
Maintenance
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2010 YAMAHA T25A 25HP OUTBOARD Service Repair Workshop Manual.
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2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Manual SN:1000001 and upjksemd jksemm
This is the Highly Detailed factory service repair manual for the2010 YAMAHA F300CA 4-STROKE OUTBOARD, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specification
Technical Feature and Description
Rigging Information
Troubleshooting
Electrical System
Fuel System
Power Unit
Lower Unit
Bracket Unit
Maintenance
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Workshop Manual.
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2010 Yamaha T25A 25HP OUTBOARD Service Repair Manualhjnsemm
This is the Highly Detailed factory service repair manual for the2010 YAMAHA T25A 25HP OUTBOARD, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2010 YAMAHA T25A 25HP OUTBOARD Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Technical Features and Description
Rigging Information
Troubleshooting
Electrical System
Fuel System
Power Unit
Lower Unit
Bracket Unit
Maintenance
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2010 YAMAHA T25A 25HP OUTBOARD Service Repair Workshop Manual.
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2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Manual SN:1000001 and upjksemd jksemm
This is the Highly Detailed factory service repair manual for the2010 YAMAHA F300CA 4-STROKE OUTBOARD, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specification
Technical Feature and Description
Rigging Information
Troubleshooting
Electrical System
Fuel System
Power Unit
Lower Unit
Bracket Unit
Maintenance
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2010 YAMAHA F300CA 4-STROKE OUTBOARD Service Repair Workshop Manual.
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Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
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IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
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Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Tyre Industrymarket overview with examples of CEAT
Doosan dl550 5 wheel loader service repair manual
1. Original Instructions
Copyright DOOSAN 2015
Serial Number 10001 and Up
Shop Manual
DL550-5 Wheel Loader
950106-01246E
January 2015
DOOSAN and the DOOSAN logo are registered
trademarks of DOOSAN Corporation in the United
States and various other countries around the
world.
2. Table of Contents
Page I
1Table of Contents
1 Safety 1 Wheel Loader Safety
2 Specifications 1 Specifications
3 General Maintenance 1 General Maintenance Instructions
2 Standard Torques
4 Engine 1 Engine
5 Drivetrain 1 Transmission and Torque Converter (4WG)
2 Transmission and Torque Converter (5WG) (Option)
3 Front Axle
4 Rear Axle
5 Driveshaft
6 Steering 1 Power Steering System
2 Steering Unit
3 Steering Pump
4 Flow Amplifier
5 Jerk Softener & Accumulator
7 Brake 1 Service Brake
2 Brake & Pilot Supply Valve
3 Charging Block
4 Parking Brake
5 Brake Pedal Valve
6 Accumulator
7 Brake Filter
3. Table of Contents
Page II
8 Cooling System 1 Cooling System
2 Fan & Brake Pump
3 Fan Motor
4 Fan Control Valve
5 Radiator Assembly
9 Hydraulic System 1 Main Pump
2 Main Control Valve
3 Pilot System
4 Hydraulic System
5 Hydraulic System Troubleshooting
10 Frame 1 Articulation Center
2 Cabin
3 Counterweight
4 Oil Tank
5 Fuel Tank
6 Cylinders
11 Electrical System 1 Electrical System
2 Air Conditioner
12 Options 1 Emergency Steering
2 Load Isolation System
3 3rd Control Valve
4 Auto Grease System
13 Schematic 1 Hydraulic Schematic/Electrical Schematic
6. Wheel Loader Safety
1-1-5
DL550-5
SAFETY INSTRUCTIONS
SAFETY MESSAGES
Safety messages and safety decals included in this manual and
on the machine provide instructions how to operate, service and
maintain the machine. Safety messages and safety decals
indicate potential hazards and describe safety precautions
required to avoid hazards. Operator and maintenance personnel
should read and understand these safety messages and decals
before beginning operation or maintenance.
Signal Words
The signal words "DANGER", "WARNING", "CAUTION" are
used throughout safety messages and safety decals in this
manual or on the machine. They indicate an existence of, and
the relative seriousness of, a hazard. All three indicate that a
safety risk is involved. Observe the precautions indicated
whenever a Safety Alert Symbol is present, no matter which
signal word appears next to it.
WARNING
AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing
machine. Read and understand the Operation &
Maintenance Manual and signs (decals) on machine. Follow
warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct
function after adjustments repairs or service. Untrained
operators and failure to follow instructions can cause death
or serious injury.
SAFETY ALERT SYMBOL
Be Prepared - Get to Know All Operating and Safety
Instructions.
This is a Safety Alert Symbol. Wherever it appears in this
manual or on safety decals on the machine, you must be
alert to the potential for personal injury or accidents.
Always observe safety precautions and follow
recommended procedures.
7. DL550-5
Wheel Loader Safety
1-1-6
Other Signal Words
In addition to safety signal words, the following signal words are
used to indicate proper and effective use of machine.
NOTE: The word "NOTE" identifies information for effective
use.
1. Turn battery disconnect switch to "ON" position.
2. Close battery compartment door.
DANGER
DANGER - This signal word is used on safety messages and
safety labels and indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING - This signal word is used on safety messages and
safety labels and indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION - This signal word is used on safety messages
and safety labels and indicates a potentially hazardous
situation which, if not avoided, could result in minor or
moderate injury.
IMPORTANT
This signal word identifies procedures which must be
followed to avoid damage to machine.
9. Engine
4-1-7
DL550-5
SAFETY INSTRUCTIONS
WARNING
AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing
machine. Read and understand the Operation &
Maintenance Manual and signs (decals) on machine. Follow
warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct
function after adjustments repairs or service. Untrained
operators and failure to follow instructions can cause death
or serious injury.
11. DL550-5
Engine
4-1-28
Special Tightening Torque
The specifications recommend values for special tightening
torques for certain threaded joints where there are strict
requirements on the distribution of prestressing force. The
distribution of the tightening torque is ±15% and the clamping
force then spread about ±30%.
Hexagonal Screws, Hexagon Socket Screws, Six-point Socket Screws, Hexagon Nuts.
Applies also with Captive Washer and Hexagon Screws with Thread Cleaning Thread.
(Metric Threads, Course Pitch)
Thread
Strength Class
8.8/8 10.9/10
Tightening Torque (Nm)
M4 2.9 3.6
M5 6 7.5
M6 9.5 12
M8 24 30
M10 47 59
M12 84 105
M14 135 170
M16 210 270
M18 290 360
M20 420 530
M22 580 730
M24 730 910
Hexagonal Screws, Hexagon Socket Screws, Six-point Socket Screws, Hexagon Nuts
Applies also with Captive Washer and Hexagon Screws with Thread Cleaning Thread
(Metric Thread, Fine Interval)
Thread
Thread Tightening Torque ( ±15% Nm)
8.8/8 10.9/10
Tightening Torque (Nm)
M8x1 26 32
M10x1.25k 50 62
M12x1.25k 92 115
M14x1.5k 150 180
M16x1.5k 230 290
M18x1.5k 330 410
M20x1.5k 470 590
M22x1.5k 640 800
M24x1.5k 830 1040
FG020238
FG020238
12. Engine
4-1-29
DL550-5
Tightening Torques for Hose Clamps
Specifications in the tables show tightening torque when
tightening by hand.
Tightening torque for new unfitted hose clamp is max 1 Nm.
Flange Screws with Hexagonal Head and Hexagonal Flange Nuts
(Metric Threads, Course Pitch)
Thread
Thread Tightening Torque ( ±15 % Nm)
8.8/8 10.9/10
Tightening Torque (Nm)
M5 6.7 8.1
M6 10.2 13
M8 26 32
M10 50 63
M12 92 115
M14 149 187
EX1301803
D
A
Figure 10
A = Width (mm) Tightening Torque (±15 % Nm)
7.5 - 9 1.5
12 5
EX1301804
A
Figure11
A = Width (mm) Tightening Torque (±15 % Nm)
25 20
EX1301805
A
Figure 12
A = Width (mm) Tightening Torque (±15 % Nm)
20 10
25 20
13. DL550-5
Engine
4-1-30
Tightening Torques for Engines
IMPORTANT
Tightening torques for threaded joints in engines.
If the tightening torque is not available in the table for each
engine, refer to the special and normal tightening torques
tables.
Engine Assembly
Cylinder Block
• Piston cooling nozzle: 23 Nm
Main Bearing Cap
NOTE: The screws can only be reused 3 times. Mark the
screws each time before installing.
• Torx screw (M19): 110 Nm + 90°
• Hexagon screw (M19): 110 Nm + 90°
Connecting Rod Cap
NOTE: The screws can only be reused 3 times. Mark the
screws each time before installing.
1 2 3 4
EX1301810
EX1301811
1 2 3 4
EX1301810
14. Engine
4-1-31
DL550-5
• Torx screw: 50 Nm + 90°
• Check torque: 170 Nm
Flywheel Housing
• Lead-in union: 40 Nm ±6
Cylinder Head and Valve Package
Cylinder Head
NOTE: The screws can only be reused 3 times. Mark the
screws each time before fitting.
Cylinder head bolt, tightened in four stages
• First stage: 60 Nm
• Second stage: 150 Nm
• Third stage: 250 Nm
• Fourth stage: 90°
EX1302070
1 2 3 4
EX1301810
1
2
3
4
5
6
FG020253
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