DesignPacket

AUTOMATED FUSEGRADE
TESTING MACHINE
DESIGN PACKAGE
MAY 9TH
, 2016

May 10th
, 2016
To Whom It May Concern:
Enclosed is the design packet for the “Automated Fusegrade Testing Machine.” This design
package includes the bill of materials, drawings, and assemblies. The design team certifies that the
hardware built to the specifications contained in this package will meet the objectives set forth for
this team by Lexmark International, Inc.
Sincerely yours,
Dylan Moore, Project Manager
Natalie Rayfield
Haley Register
Colin Roberson
Peter Trzil

Part # Item
Quantity
per
ASM Description Notes
CP-001
Combined
Plate Assembly 1
CP-200 Back Plate 1 Waterjet
CP-201 Guide Rail 1 McMaster-Carr Part 9728K61
CP-202 Back Dowel 5 Mill
CP-203 Backdrop Shaft 1 McMaster-Carr Part 91595A487
CP-204 Backdrop Bearing 1 McMaster-Carr Part 5972K197
CP-205 Spool Shaft 2 Lathe
CP-206 Spool Shaft Coating 1 McMaster-Carr Part 9560T4 Drawing not included
CP-
206a Spool Shaft Primer 1 McMaster-Carr Part 9560T82 Drawing not included
CP-207 Socket Screws 5 McMaster-Carr Part 90128A859
CP-208 Motor for CP 1 Pittman Part GM8543S058 Drawing not included
CP-209 Encoder Bushing 1 McMaster-Carr Part 6658K640
CP-210 Spool Bushing 2 McMaster-Carr Part 6391K124
CP-211 Motor Pulleys 2 McMaster-Carr Part 1375K17
CP-212 Timing Belt 1 McMaster-Carr Part 7887K212
CP-213 Front Plate 1 Waterjet
CP-214 Slide Carriage 1 McMaster-Carr Part 19728K31
CP-215 Top Tab 1 Waterjet
CP-216 Bottom Tab 1 Waterjet
CP-217 Front Dowel 3 McMaster-Carr Part 93600A283
CP-219 Tab Dowels 4 McMaster-Carr Part 93600A120
CP-220 Densitometer Bracket 3 1 Mill
CP-221 Densitometer 1 X-Rite eXact Part L7-526
CP-224 Sprocket 1 Lasercut
CP-225 Encoder 1 US Digital Part E2-50-125-HR
CP-226 Tension Solenoid 1 Lexmark Part 40G3847
CP-227 Pull Solenoid Attachment 1 Waterjet
CP-228 Pull Solenoid 1 McMaster-Carr Part 70155K412
CP-229 Backdrop 1 Waterjet
CP-230 Carriage Screws 4 McMaster-Carr Part 92005A127
CP-231 Mount Screws 13 McMaster-Carr Part 90116A161
CP-232 Support Dowels 12 McMaster-Carr Part 93600A116
CP-233 Solenoid Screws 4 McMaster-Carr Part 91735A196
CP-234 Guiding pins 2 Waterjet
CP-235 Spring pin 1 McMaster-Carr Part 91610A407
CP-237 Encoder Shaft 1 Lathe
CP-238 Lead Screw Nut 1 McMaster-Carr Part 95072A109
CP-239 Custom Spacers 6 Designed to fill gaps on Cloth Spools
FR-001 Frame Assembly 1

FR-100 Side Plate of the frame 1 Waterjet
FR-101 Side Plate of frame (2) 1 Waterjet
FR-102 Back Plate of frame 1 Waterjet
FR-103 Base Plate of frame 1 Waterjet
FR-104 Track for Bearing 1 Waterjet
FR-105 Linear Carriage 1 McMaster-Carr Part 6709K120
FR-106 Track for Linear Carriage 1 McMaster-Carr Part 6709K301
FR-107 Socket Head Cap Screw 3 McMaster-Carr Part 91290A170
FR-108 M4 Washer 3 McMaster-Carr Part 93475A230
FR-109 M4 Nut 6 McMaster-Carr Part 92497A250
FR-110 Bearing for Lead Screw 1 McMaster-Carr Part 60355K703
FR-111 M6 Cap Screw 11 McMaster-Carr Part 93635A202
FR-115 50mm Shoulder Screw 1 McMaster-Carr Part 90278A508
FR-116 Bearing for 5mm Shaft 1 McMaster-Carr Part 6153K113
FR-117
Spacer for 50mm Shoulder
Screw 2 McMaster-Carr Part 93295A047
FR-118 Bearing for 10mm Shaft 1 McMaster-Carr Part 5972K940
FR-119
Spacer for Tray Shoulder
Screw 1 McMaster-Carr Part 1556A260
FR-120 Tray Shoulder Screw 1 McMaster-Carr Part 98451A143
FR-121 Washer for 10-32 Screw 2 McMaster-Carr Part 92141A029
FR-122 #10-32 Screw 2 McMaster-Carr Part 91735A831
FR-123 6mm Support Rod 1 Lathe
FR-124 Lead Screw 1 McMaster-Carr Part 99030A005
FR-125 6mm Shaft Coupling 1 McMaster-Carr Part 5395T111
FR-126 Motor for Lead Screw 1 Pittman Part GM9236S021
FR-127 Ball Bearing for 10mm Shaft 1 McMaster-Carr Part 5972K2111
FR-128 Slotted Spring Pins 1.5mm Dia. 12 McMaster-Carr Part 91611A084
FR-129 Socket Head Cap Screw Frame 24 McMaster-Carr Part 91290A150
FR-130
Shoulder Screw with M8
Thread 1 McMaster-Carr Part 92981A299
PT_001 Paper Tray Assembly 1
PT_300 Side Plate 1 1 Waterjet
PT_302 Base Plate 1 Waterjet
PT_303 Side Plate 2 1 Waterjet
PT_305 Idler Rollers 9 NEED PART # Drawing not included
PT_306 Drive Rollers 9 NEED PART # Drawing not included
PT_307 Center Drive Shaft 1 Lathe
PT_309 Motor-Pittman-SM# 1 GM8724S011 Drawing not included
PT_310 Motor Screws 3 Drawing not included
PT_311 Coupling 1 Lathe
PT_312 Drive Shaft 1 1 Lathe

PT_313 Drive Shaft 3 1 Lathe
PT_314 Idle Shaft 3 Lathe
PT_315 Tray Spring Pin 6 McMaster-Carr Part 91611A155
PT_316 Tray Shoulder Screw 1 McMaster-Carr Part 98451A143
PT_317 Plate to tray Screw 4 McMaster-Carr Part 90116A160
PT_318 Linear Slide Screw 4 McMaster-Carr Part 90116A207
PT_320 Torsion Spring 9 Lexmark Part AROM001T
PT_321 drive pulley 4
Stock Drive Products Part A_6a16-
018df2506 Drawing not included
PT_322 4 inch drive belt 1 Stock Drive Products Part A_6z16-118025 Drawing not included
PT_323 5 inch drive belt 1 Stock Drive Products Part A 6Z16-143025 Drawing not included
PT_324 Magnetic Clutch 1
Stock Drive Products Part
S90CS9M11A0606
PT_325 Retaining Ring 6 McMaster-Carr Part 98317A211
PT_326 Shaft Bearings 6 McMaster-Carr Part 7804K136
PT_327 Set Screws 2 McMaster-Carr Part 92605A098
RD-001 Redirection Assembly 1
RD -601 Redirection Fin 5 Waterjet
RD- 602 Mounting Plate 1 Waterjet
RD -603 Bottom Redirection 5 Waterjet
RD -604 Set Screws 20 McMaster-Carr Part 91217A086
RD -605 Motor for Redirection 1 Pittman Part GM8724S011 Drawing not included
SC - 001 Slider Crank Assembly 1
SC - 501 Crank 1 Waterjet
SC - 502 Connection 1 Waterjet
SC - 503 Motor Mount 1 Waterjet
SC - 504 Motor for Slider Crank 1 Pittman Part GM9236S020
SC - 505 Ball Bearing 2 McMaster-Carr Part 6660K110
SC - 506 Shoulder Bolt 2 McMaster-Carr Part 90323A246, cut to fit
SC - 507 Set Screws 1 McMaster-Carr Part 92605A528
SC-508 Washer 4 McMaster-Carr Part 93413A160
SC-509 Nut 2 McMaster-Carr Part 94645A205
SC-510 Spacer 1 Custom designed for gap on Shoulder Screw

260.50
72.50
16 2037
3132 31 32 32 31 32 31
32 31 31 32
35
139.70
12
25
26
12
2
35
15
522.60
24
33
32 313231
31
33
1
354
6
7
10
9
14
17
18
21 22 23
27
28
29
30
31
32
34
36
32
31
31 32 32 31
18
18
34
30
30
30
3
3
3
6
7
22
23
Some parts missing from this
view to enable viewing of other
parts.(CP-208, CP-213, CP-221,
CP-222)
CP-212 not shown.
Bill of Materials
Item No. Part No. Description Qty.
1 CP-200 Back plate 1
2 CP-201 Guide Rail 1
3 CP-202 Back Dowel 5
4 CP-203 Backdrop Shaft 1
5 CP-204 Backdrop Bearing 1
6 CP-205 Spool Shaft 2
7 CP-206 Shaft Coating 2
8 CP-207 Guide Rail Screws 5
9 CP-208 Motor 1
10 CP-209 Encoder bushing 1
11 CP-210 Spool bushing 2
12 CP-211 Motor Pulleys 2
13 CP-212 Timing Belt 1
14 CP-213 Front Plate 1
15 CP-214 Slide Carriage 1
16 CP-215 Top tab 1
17 CP-216 Bottom Tab 1
18 CP-217 Front Dowel 3
19 CP-219 Tab dowels 4
20 CP-220 Bracket 1
21 CP-221 Densitometer 1
22 CP-222 Bracket 2
23 CP-223 Bracket 2
24 CP-224 Sprocket 1
25 CP-225 Encoder 1
26 CP-226 Tension Solenoid 1
27 CP-227 P. Sol. attachment 1
28 CP-228 Pull Solenoid 1
29 CP-229 Backdrop 1
30 CP-230 Carriage Screws 4
31 CP-231 Mount Screws 13
32 CP-232 Support Dowels 12
33 CP-233 Solenoid Screws 4
34 CP-234 Guiding pins 2
35 CP-235 Spring pin 1
36 CP-237 Encoder Shaft 1
37 CP-238 Lead Screw Nut 1
D
C
B
A
A
B
C
D
12345678
8 7 6 5 4 3 2 1
E
F
E
F
REV
CombinedplateIID
Combined plate II
SHEET 1 OF 1
4/11PAT
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2 WEIGHT:
REVDWG. NO.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN MM
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL 0.2
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
SolidWorks Student Edition.
For Academic Use Only.

20
25
89.41
96.06
109.18
4035
37.28
36.66
32.07
31.75
31.43
48.69
127
152.40
50.50
118.13
117.48
136.22
136.52
36.63
12.75-
0
0.05
6.350
-
-
0.009
0.024
6.350
-
-
0.009
0.024
5
-
-
0.008
0.020 5
-
-
0.008
0.020
5
-
-
0.008
0.020
5
-
-
0.008
0.020
5
-
-
0.008
0.020
5
-
-
0.008
0.020
6
+
-
0.020
0.160
2.87
2.87
1.98
1.98
3
+
-
0.002
0.008
3
+
-
0.002
0.008
3
+
-
0.002
0.008
3
+
-
0.002
0.008
3
+
-
0.002
0.008 3
+
-
0.002
0.008
41 7.70
3
+
-
0.002
0.008
3
+
-
0.002
0.008
3
+
-
0.002
0.008
3
+
-
0.002
0.008
20
20
5.50
12.70
16.11
6.11
162.58
172.58
214.83
224.83
119.11
99.11
76.20
94
86
44.45
33.16
251610
12.70
38.10
57.15
63.50
82.55
88.90
88.90
94.50
114.18
206.50
180.50
46.88
50.80
118.78
133.78
127
183.38
203.38
234.80
242.70
246.53
254.53
234.80
25.40
76.20
152.40
261.70
269.80
279.40
15.00°
13.40
18.60
5.20
5.20
#4-40 UNC-2B 5.33(.210)
Deep Nom. (3) Holes Eq.
Sp. on a 26.97(1.062) B.C.
0.937"-16 external
thread size
0.125" #5-40
thread
M3X0.5
M3X0.5
M3X0.5
M3X0.5
M3X0.5
M3X0.5
M3X0.5
M3X0.5
M3X0.5
M3X0.5
M3X0.5
M8X0.7
234
292.93215.07
113.4750.80
12.70
12.70
3
+
-
0.002
0.008 7.300
3
+
-
0.002
0.008 7.300
12.70
137.40
147.40
157.40
167.40
6.35
3.75
8.95 5.20
3.5 mm thru 7.300
3.5 mm thru 7.300
D
C
B
A
A
B
C
D
12345678
8 7 6 5 4 3 2 1
E
F
E
F
REV
CP-200D
Back Plate
SHEET 1 OF 1
SCALE: 1:2 WEIGHT:
REV
CP-200
D
SIZE
TITLE:
PAT 4/3
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
Aluminum
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.

.31
.50
.13
.12
.06
5.00
.50
.50
1.00
#5SocketheadScrews
DONOTSCALEDRAWING
CP-201(9728K610)
SHEET1OF1
UNLESSOTHERWISESPECIFIED:
SCALE:1:2WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRETGEOMETRIC
TOLERANCINGPER:
DIMENSIONSAREINMM
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL0.2
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROPRIETARYANDCONFIDENTIAL
THEINFORMATIONCONTAINEDINTHIS
DRAWINGISTHESOLEPROPERTYOF
<INSERTCOMPANYNAMEHERE>.ANY
REPRODUCTIONINPARTORASAWHOLE
WITHOUTTHEWRITTENPERMISSIONOF
<INSERTCOMPANYNAMEHERE>IS
PROHIBITED.
54321
CP-201
PAT4/6
SteelSolidWorksStudentEdition.
ForAcademicUseOnly.

5-
0
0.008
75
(2x)1 mm 45 degree
chamfer
DO NOT SCALE DRAWING
Back Plate
Dowel
SHEET 1 OF 1
SCALE: 1:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
PAT 4/3
CP-202
SteelSolidWorks Student Edition.

8
6
70
8-
0
0.008
(2x) 1 mm 45 degree
chamfer
Shaft for White
backdrop
SHEET 1 OF 1
SCALE: 1:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
CP-203
PAT 4/3

NUMBER
PART
Information in this drawing is provided for reference only.
http://www.mcmaster.com
5 mm
19 mm
For 5 mm
Shaft Diameter
6 mm
Trade Number: 635
+0.000
-0.008
+0.000
-0.009
+0.00
-0.12
5972K197
Ball Bearing
© 2015 McMaster-Carr Supply Company
CP-204

25.40
30
80
30.64
7.50
10.16
11.43
6.35
27.94
2.388
2.388
4.775
-
-
0.406
0.102
25.40
80
30
25.40
PAT 4/1
Spool Holder
SHEET 1 OF 1
SCALE: 1:2 WEIGHT:
REVDrawing number
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
Material
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
Aluminum
CP-205

NUMBER
PART
Informationinthisdrawingisprovidedforreferenceonly.
0.205"
3/32"
Hex
0.125"1/2"
0.125"
#5-40Thread
90128A859
Zinc-PlatedAlloySteel
SocketHeadCapScrew
©2014McMaster-CarrSupplyCompany
CP-207

NUMBER
PART
6mm
+0.02
+0.04
3mm+0.02
-0.00
For3mm
ShaftDia.
4mm±0.06
6658K64
Oil-Embedded
SleeveBearing
CP-209

NUMBER
PART
0.188"
-0.001
+0.000
1/4"
+0.001
+0.002
For3/16"
ShaftDia.
1/2"±0.005
6391K124
Oil-Embedded
SleeveBearing
CP-210

5
-
-
0.008
0.0205
-
-
0.008
0.020
3
+
-
0.002
0.008
3
+
-
0.002
0.008
41.28
6.35
42.28
5.68
5.68
5.68
12.70
31.75
31.75
5
+
-
0.004
0.0085
+
-
0.004
0.008
20.64385
60.3123
42.28
3
+
-
0.002
0.008
3
+
-
0.002
0.008
5.68
5.68
5.68
19.05
41.275
41.28
63.50
6.35
19.05
M3 X 0.5
M3 X 0.5
M3 X 0.5
4x
12.70
127
101.60
D
C
B
A
A
B
C
D
12345678
8 7 6 5 4 3 2 1
E
F
E
F
REV
CP-213D
Front Plate
SHEET 1 OF 1
SCALE: 2:1 WEIGHT:
REV
CP-213.
D
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
Aluminum
PAT 4/1

NUMBER
PART
1"
1/2"9/16"
5/16"
1/2"11/4"
8mm
3mmM3Thread
3/4"
3/4"
9728K31
Sleeve-Bearing
Carriage
CP-214

12.70
12.70
12.70
25.40
33.02
33.02
12.70
12.70
4.18
3
+
-
0.002
0.008 7.300
3
+
-
0.002
0.008 7.300
6.35
9.86
15.54
21.22
M3 X 0.5 thru 7.30 mm
M3 x 0.5 Thru 7.30 mm
Solenoid Support
Tab
SHEET 1 OF 1
4/3PAT
SCALE: 2:1 WEIGHT:
REVCP-215.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
Alumnium
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1

5
+
-
0.004
0.008
12.70
9.76
25.40
6.35 R2.54
3
+
-
0.002
0.008 2.300
3
+
-
0.002
0.008 2.30021.22
15.54
9.86
4.18
M3 X 0.5 thru 9.60
M3 X 0.5 thru 9.60
2x
20
12.70
Foam tip
attach tab
SHEET 1 OF 1
SCALE: 2:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
CP-216
PAT 4/1
AluminumSolidWorks Student Edition.

NUMBER
PART
5mm
+0.004
+0.012
50mm±0.50
0.75mmMax.
93600A283
Type316StainlessSteel
DowelPin
CP-217

NUMBER
PART
3mm
+0.002
+0.00820mm±0.50
0.45mmMax.
93600A120
DowelPin
CP-219

25 30
10
15
R2
15
13
20
14
3
+
-
0.002
0.008
3
+
-
0.002
0.008
16
8
6
M3X0.5
M3X0.5
Densitometer
Bracket 4
SHEET 1 OF 1
SCALE: 2:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
CP-220
Steel
PAT 4/1

63.50
25.40
R2.54
3.18
25.40
3
+
-
0.002
0.008
17.70
3
+
-
0.002
0.008
16.11
6.11
7.70
M3X0.5
M3X0.5
Bottom Densitomete
Bracket
SHEET 1 OF 1
SCALE: 1:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
CP-222
PAT 4/1

43.31
40.01
34.91
11
39.80
50.80
3
+
-
0.002
0.008
3
+
-
0.002
0.008
21.10
36.10
15.80
35.80
M3X0.5
M3X0.5
63.88
66.68
3
12.70
38.10
35.80
15.80
66.68
R4.19
R1.40
CP-223
PAT 4/3
Steel
4x
Densitometer
Bracket 2
SHEET 1 OF 1
SCALE: 1:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1

R2.380
2
1.15
5.34
2
39.81
New Sprocket
SHEET 1 OF 1
SCALE: 2:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
PAT
CP-224
4/3

Toll-free:800.736.0194www.usdigital.comVancouver,Washington98684,USA
Local:360.260.2468info@usdigital.com1400NE136thAvenue
PIN1
.695
17.65
.615
15.62
.750
19.05
2X.125
3.18
3X.074[1.88]
SPACEDENVENLYON
.823[20.90]BC
1.41
35.92
1.19
30.18
.43811.13
.550[13.97].045[1.14]
E2OpticalKitEncoderDrawing
UNITS:INCHES[MM]
METRICSHOWNFORREFERENCEONLY
RELEASE DATE: 04/21/2015

88.90
25.40
3
+
-
0.002
0.008
3
+
-
0.002
0.008
10
10.40
10
10
10.40
60.02
25.40
6.35
M3 x 0.5
M3 x 0.5
54.53
50.80 23.78
12.70
10.18
13.51
#8-32 thread
45 54.53
88.90
49.9026.30
4x
In IPS because the densitometer
this piece attaches to is only sold in
english units
D
C
B
AA
B
C
D
12345678
8 7 6 5 4 3 2 1
PROHIBITED.
NEXT ASSY USED ON
APPLICATION
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
INTERPRET GEOMETRIC
TOLERANCING PER:
MATERIAL
FINISH
DRAWN
CHECKED
ENG APPR.
MFG APPR.
Q.A.
COMMENTS:
DATENAME
TITLE:
SIZE
B
DWG. NO. REV
WEIGHT:SCALE: 1:1
SHEET 1 OF 1
Solenoid back plate
connection
PAT 4/1
CP-227

NUMBER
PART
13/4"
1.44"
0.82"
0.2"
13/4"
3/16"Quick-DisconnectLug
3.2"RetractedLg.
2"
0.87"
0.69"
0.44"
0.5"
0.94"
4.2"ExtendedLg.
1.2"
1"Max.
StrokeLg.
4.2"
0.13"
#8-32Thread
70155K412
Linear
Solenoid
CP-228

19
+
-
0.005
0.010
82.17
65
53
27.58
22.65
22.72
32.09
R10
2 mm 45 degree
chamfer
6
82.17
Swinging
Backdrop
SHEET 1 OF 1
SCALE: 1:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
CP-229
Aluminum
PAT 4/3

2530
10
15
R2
15
13
20
14
3
+
-
0.002
0.008
3
+
-
0.002
0.008
16
8
6
M3x0.5mm
thread
M3x0.5mm
thread
DONOTSCALEDRAWING
Densitometer
Bracket4
SHEET1OF1
SCALE:2:1WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRETGEOMETRIC
TOLERANCINGPER:
DIMENSIONSAREINMM
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL0.2
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROHIBITED.
54321
CP-230
Steel
PAT4/1
SolidWorksStudentEdition.
ForAcademicUseOnly.

NUMBER
PART
6mm
#1Drive
16mm
3mm
2.5mm
M3x0.5mmThread
90116A161
PanHeadPhillips
MachineScrew
CP-231

NUMBER
PART
3mm
+0.002
+0.00816mm
+0
+0.50
0.45mmMax.
93600A116
DowelPin
CP-232

NUMBER
PART
0.322"
#2Drive
0.164"
5/8"0.115"
#8-32Thread
91735A196
PanHeadPhillips
MachineScrew
CP-233

5-
0
0.008
11.70
27
5
2
5
6
(2x)1mm45degree
chamfer
CP-234
DONOTSCALEDRAWING
Guidingpins
SHEET1OF1
SCALE:2:1WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRETGEOMETRIC
TOLERANCINGPER:
DIMENSIONSAREINMM
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL0.2
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROHIBITED.
54321
PAT4/3
SteelSolidWorksStudentEdition.
ForAcademicUseOnly.

NUMBER
PART
3.3mm
0.6mm
WallThickness
3mm
NominalPin
Diameter
ActualPin
Diameter
+0.2
-0.014mm±0.50
2.1mm
Chamferlengthvaries
from0.5mmto0.7mm
inlength.
91610A407
18-8StainlessSteel
SlottedSpringPin
Recommended3.0mmto3.1mmDiameterHoleSize
CP-235

3
110 (2x) 1MM 45 Degree
Chamfer
Encoder Shaft
PAT 4/6
Steel
CP-237
SHEET 1 OF 1
SCALE: 1:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1

NUMBER
PART
1.12"0.75"
0.5"
0.937"-16
ExternalThreadSize
1/2"-10
AcmeSize
95072A109
Standard-TravelPrecision
1/10"TravelDistanceperTurnAcmeRoundNut
CP-238

12
18
151515
6
4
InsertPaperFeederHere
91920
8
6
13
17
17
28
5
21
21
2121
21
23
23
2323
23
23
23
23
10
22
22
21
?
21
21212121212121242421
21
21
21
27
2121
21
2121
116
14
2
3
1
26
7
ITEMNO.PARTNUMBERDESCRIPTIONQTY.
1FR-103(Framebase)1
2FR-100(Frameside)1
3FR-101(Frame
side2)1
4lexmarktray1
5CarriageforPaper
tray(6709K120)1
6Combinedplate1
7FR-102(Frame
back)1
8FR-104(Frametrack
support2)1
9
ShoulderScrew
RollerAssembly
(tray)
1
10CrankAssem1
11GM9236S021-R1-
SP_dc_motor_CAD1
12RedirectionAssem1
13FR-123(6mmRod)1
1499030A005FR-124(LeadScrew)1
1591290A170FR-107(SocketHeadCapScrew)3
1693475A230FR-108(M4Washer)27
1792497A250FR-109(M4Nut)6
1860355K703FR-109(BearingforLeadScrew)1
195972K940FR-118(Bearingfor10mmShaft)1
2090309A910FR-119(SpacerforTrayScrew)1
2191290A150FR-125(FrameCapScrew)24
2293635A202FR-111(M6CapScrew)10
2491735A831FR-122(#10-32Screw)2
2592141A029FR-121(Washerfor#10-32)2
265395T111FR-125(ShaftCoupling)1
275972K211FR-127(BallBearing)1
286709K301FR-106(TrackforLinear
Carriage)1
2992981A299FR-126(ShoulderScrew)1
3091611A084FR-128(SlottedSpringPins)12
24
A
R
2323456789101112131415161718192021221
115132211249177521192141216102382061843
B
Q
P
N
M
L
K
J
H
G
F
E
D
C
A
P
M
K
H
F
D
R
Q
B
N
L
J
G
E
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
DIMENSIONSAREINMILLIMETERS
SURFACEFINISH:
TOLERANCES:
LINEAR:
ANGULAR:
FINISH:DEBURRAND
BREAKSHARP
EDGES
NAMESIGNATUREDATE
MATERIAL:
DONOTSCALEDRAWINGREVISION
TITLE:
DWGNO.
SCALE:1:5SHEET1OF1
A0
WEIGHT:
DM4/11/16
FR-001
MainAssemblySOLIDWORKSStudentEdition.
ForAcademicUseOnly.

137.46
357.19
10.46
171.46
252.67
332.46
413.67
493.46
654.46
660.50
5X 4.50
+0.18
0
2X 1.50
+0.20
0
177.75
331.81
391.81
451.81
389.15
22.23
+
-
0
0.05
3X 4.68 -
0
0.18
219.21
(7X)3
295.60
311.81
R25.40
644.95
198.10
5.40
+
-
0.20
0.20
6.35
82.55
147.32
M4X0.7mm
17
1.50
+0.20
0
17
2X 3.30
5
62.50
19.05
105.95
120
(3X) M4X0.7 8
(2X) 1.50
+0.20
0 5
6.35
(5X)3.18
16 115 234567891011121314
14 11 9 7 5 3 216 1315 12 10 8 6 4 1
A
M
B
L
K
J
H
G
F
E
D
C C
A
J
F
K
M
D
B
L
H
G
E
DRAWN
CHK'D
APPV'D
MFG
Q.A
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
TOLERANCES: +/- .2mm
FINISH: DEBURR AND
BREAK SHARP
EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:1.5 SHEET 1 OF 1
A1
Aluminum
WEIGHT:
DM
FR-100
4/3/16
Frame Side
SOLIDWORKS Student Edition.

2X R10
5X 4.50
+0.18
0
2X 1.50
+0.20
0
3X 4.50
+0.18
0
20
2X 5.30 -
0
0.20
2
5.40
+
-
0.20
0.20
0
0
10.46
171.46
252.67
332.46
413.67
493.46
654.46
660.50
253.85
271.75
289.65
307.55
325.45
389.15
370.10
408.20
7X 3
137.46
3X 143.80
172.88
295.60
2X 303.96
219.21
357.19
298.71
235.21
198.10
644.95
6.35
2X 3.05
82.55
147.32
M4X0.7 17
1.50
+0.20
0 17
5
19.05
62.50
105.95
120
5X3.19
(3X) M4X0.7 8
(2X) 1.50
+0.20
0 5
12 11
A
G
F
E
D
C
B
H
G
F
E
D
C
B
2345678910 1
12 9 8 6 4 211 10 17 5 3
H
A
DRAWN
CHK'D
APPV'D
MFG
Q.A
SURFACE FINISH:
TOLERANCES:+/- .2
FINISH: DEBURR AND
BREAK SHARP
EDGES
NAME SIGNATURE DATE
MATERIAL:
TITLE:
Date
SCALE:1:2 SHEET 1 OF 1
A2
Aluminum FR-101
WEIGHT:
DM
Frame Side2
3/31/16
SOLIDWORKS Student Edition.

8X M6X1mm
M6X1mm
M6X1mm
0
25.14
38.61
55.14
68.64
158.64
172.14
188.68
202.14
188.33
288.43
311.15
0
129.44
146.22
(2X)440.86
(2X)445.86
(2X)480.86
(2X)475.86
660.50
282.50
155.58
28.65
(3X) M3.30X0.7mm 17
(7X)3.35
6.35
(5X) M3.30X0.7mm 17 (2X) 1.50
+0.20
0 17
10.46
171.46
252.67
332.46
413.67
493.46
654.46
(5X) M3.30X0.7mm 17 (2X) 1.50
+0.20
0 17
10.46
171.46
252.67
332.46
413.67
493.46
654.46
12 11
A
G
F
E
D
C
B
H
G
F
E
D
C
B
2345678910 1
12 9 8 6 4 211 10 17 5 3
H
A
DRAWN
CHK'D
APPV'D
MFG
Q.A
SURFACE FINISH:
TOLERANCES:+/- .2mm
LINEAR:
ANGULAR:
FINISH: DEBURR AND
BREAK SHARP
EDGES
NAME SIGNATURE DATE
MATERIAL:
TITLE:
DWG NO.
SCALE:1:5 SHEET 1 OF 1
A2
Aluminum
WEIGHT:
DM 4/3/16
FR-103
Base Plate of
FrameSOLIDWORKS Student Edition.

8XM6X1mm
M6X1mm
M6X1mm
0
25.14
38.61
55.14
68.64
158.64
172.14
188.68
202.14
174.93
288.43
311.15
0
129.44
146.22
(2X)418
(2X)423
(2X)458
(2X)453
660.50
282.50
155.58
28.65
(3X)M4X0.7mm17
(7X)3.35
6.35
(5X)M4X0.7mm17(2X)1.50
+0.20
017
10.46
171.46
252.67
332.46
413.67
493.46
654.46
(5X)M4X0.7mm17(2X)1.50
+0.20
017
10.46
171.46
252.67
332.46
413.67
493.46
654.46
1211
A
G
F
E
D
C
B
H
G
F
E
D
C
B
23456789101
129864211101753
H
A
DRAWN
CHK'D
APPV'D
MFG
Q.A
SURFACEFINISH:
TOLERANCES:+/-.2mm
LINEAR:
ANGULAR:
FINISH:DEBURRAND
BREAKSHARP
EDGES
NAMESIGNATUREDATE
MATERIAL:
TITLE:
DWGNO.
SCALE:1:5SHEET1OF1
A2
Aluminum
WEIGHT:
DM4/3/16
FR-103
BasePlateof
FrameSOLIDWORKSStudentEdition.
ForAcademicUseOnly.

40
57.90
75.80
93.70
111.60
(3X)M4X0.7mm9.70
2X1.50
+0.20
09.70
151.60
42
12.70
1211
A
G
F
E
D
C
B
H
G
F
E
D
C
B
23456789101
129864211101753
H
A
DRAWN
CHK'D
APPV'D
MFG
Q.A
SURFACEFINISH:
TOLERANCES:
LINEAR:0.2
ANGULAR:
FINISH:DEBURRAND
BREAKSHARP
EDGES
NAMESIGNATUREDATE
MATERIAL:
TITLE:
Date
SCALE:2:1SHEET1OF1
A2
Aluminum
BearingTrack
WEIGHT:
4/3/16
104-FR
NR
SOLIDWORKSStudentEdition.
ForAcademicUseOnly.

NUMBER
PART
38.8mm
57mm
34mm
15mm
15mm
28mm
4.7mm
26mm
26mm
M4Thread
5mmThreadDepth
GuideRail
6709K33
SoldSeparately
6709K12
SteelThreaded-Hole
Ball-BearingCarriage
FR-105

NUMBER
PART
15mm
7.5mm
5.3mm
4.5mm
15mm
160mm
20mm60mm
UsesM4
SocketHead
CapScrew
6709K301
Steel
GuideRail
FR-106

NUMBER
PART
7mm
3mm
Hex
4mm22mm
4mm
M4x0.7mmThread
91290A170
MetricAlloySteel
SocketHeadCapScrew
FR-107

NUMBER
PART
9mm
4.3mm
Washermayvaryfrom
0.7mmto0.9mminthickness.
ForM4
ScrewSize
93475A230
MetricGeneralPurpose
Washer
FR-108

NUMBER
PART
7mm3.2mm
M4x0.7mmThread
92497A250
Metric
HexNut
FR-109

NUMBER
PART
7/8"
0.375"
For3/8"
ShaftDiameter
9/32"
TradeNumber:R6-2RS
+0.0000
-0.0003
+0.0000
-0.0004+0.000
-0.005
60355K703
Ball
Bearing
FR-110

NUMBER
PART
10mm
Hex
6mm
8mm4mm
M6x1mmThread
93635A202
MetricStainlessSteel
CapScrew
FR-111

NUMBER
PART
2.5mm
Hex
8mm
5mm
4mm
4mm
5mm
-0.000
+0.050
50mm
-0.025
+0.000
M4x0.7mmThread
90278A508
Tight-Tolerance
ShoulderScrew
FR-115

NUMBER
PART
16mm
5mm
For5mm
ShaftDiameter
5mm
TradeNumber:625
+0.000
-0.005
+0.000
-0.007
+0.00
-0.12
6153K113
StainlessSteel
BallBearing
FR-116

NUMBER
PART
5.3mm
8mm±0.13
+0.3
-0.0
ForM5ScrewSize
10mm±0.13
93295A047
Metric
UnthreadedSpacer
FR-117

NUMBER
PART
10mm
26mm
For10mm
ShaftDiameter
8mm
TradeNumber:6000
+0.000
-0.008
+0.00
-0.12
+0.000
-0.009
5972K94
BallBearing
FR-118

NUMBER
PART
0.252"
5/8"±0.005
+0.01
-0.00
For1/4"ScrewSize
1/4"±0.005
90309A910
Unthreaded
Spacer
FR-119

NUMBER
PART
5mm
Hex
16mm
10mm
16mm7mm13mm
8mm
-0.000
+0.050
-0.025
+0.000
M8x1.25mmThread
98451A143
Friction-Resistant
ShoulderScrew
FR-120

NUMBER
PART
0.625"
0.281"
For1/4"
ScrewSize
Washermayvaryfrom
0.043"to0.057"inthickness.
92141A029
GeneralPurpose
Washer
FR-121

NUMBER
PART
0.373"
#2Drive
0.190"
3/4"0.133"
#10-32Thread
91735A831
PanHeadPhillips
MachineScrew
FR-122

5
11
322.15
328.15
333.15
5
6
5
5
M4X0.7mm
M4X0.7mmAPPLIES
INAREASINDICATED
1
1
1
1
87
A
B
234561
57824613
E
D
C
FF
D
B
A
E
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
SURFACEFINISH:
TOLERANCES:+/-0.2mm
LINEAR:
ANGULAR:
FINISH:DEBURRAND
BREAKSHARP
EDGES
NAMESIGNATUREDATE
MATERIAL:
TITLE:
DWGNO.
SCALE:1:5SHEET1OF1
A3
Steel
WEIGHT:
DM4/5/16
FR-123
6mmSupportRod
ForAcademicUseOnly.

12.70
297.70
307.70
9.53
+0.02
0
12.70
6-
0
0.02
12.70
1
12.70
9.53
1/2"-10ACMESIZEAPPLIES
INAREAINDICATED
1
1
87
A
B
234561
57824613
E
D
C
FF
D
B
A
E
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
SURFACEFINISH:
TOLERANCES:+/-0.2mm
LINEAR:
ANGULAR:
FINISH:DEBURRAND
BREAKSHARP
EDGES
NAMESIGNATUREDATE
MATERIAL:
TITLE:
DWGNO.
SCALE:1:2SHEET1OF1
A3
CarbonSteel
WEIGHT:
DM4/5/16
FR-124
LeadScrew
ForAcademicUseOnly.

NUMBER
PART
15mm
6mm
M4x0.7x4mmLength
SetScrew
20mm
5395T111
SetScrewRigid
ShaftCoupling
FR-125

NUMBER
PART
10 mm
19 mm
For 10 mm
Shaft Diameter
5 mm
Trade Number: 6800
+0.00
-0.01
+0.000
-0.009
+0.00
-0.12
5972K211
Ball Bearing
FR-127

NUMBER
PART
1.7mm
0.3mm
Wall Thickness
1.5 mm
Nominal Pin
Diameter
Actual Pin
Diameter
+0.1
-0.0 10 mm ±0.25
1.1 mm
Chamfer length varies
from 0.25 mm to 0.45 mm
in length.
91611A084
Steel
Slotted Spring Pin
Recommended 1.5 mm to 1.56 mm Diameter Hole Size
FR-128

NUMBER
PART
7 mm
3 mm
Hex
4 mm 14 mm
4 mm
M4 x 0.7 mm Thread
91290A150
Metric Alloy Steel
Socket Head Cap Screw
FR-129

NUMBER
PART
5 mm
Hex
16 mm
10 mm
-0.00
+0.25
13 mm
8 mm
7 mm
10 mm
-0.072
-0.010
M8 x 1.25 mm Thread
92981A299
Shoulder
Screw
FR-130

PARTSLIST
DESCRIPTIONPARTNUMBERQTYITEM
BasePlatePT_30211
SidePlate1PT_30012
MotorMountPT_30113
CenterDriveShaftPT_30714
TraySpringPinPT_91611A15565
SidePlate2PT_30316
IdleShaftPT_31437
LinearSlidePT_6709K12018
SidePlatestoBasePlateScrewPT_90116A16049
LinearSlideScrewPT_90116A207410
DriveShaft1PT_312111
DriveShaft3PT_313112
DoubleTorsionalSpringsPT_AROM001T913
IdlerRollersPT_305914
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
AA
BB
CC
DD
EE
FF
GG
HH
SHEET1OF1
DRAWN
CHECKED
QA
MFG
APPROVED
ColinRoberson4-11-2016
DWGNO
PT-001
TITLE
PaperTrayAssembly
SIZE
E
SCALE
LexmarkSeniorDesign
REV
1:1
11
StandardTolerance+-.02mm
12
6
9
82
1
7
4
13
14
102.20
38.50
6.35
45.0045.00
6.50
59.8356.7022.42
240.03
18.40
56.60
33.02
2.47
101.60
256.46
101.60127.00
.73
35.00
49.02
75.05
18.96
11.91

1
1
2
2
3
3
4
4
AA
BB
CC
DD
SHEET1OF26
DRAWN
CHECKED
QA
MFG
APPROVED
ColinRoberson4/1/2016
DWGNO
PT_300
TITLE
SidePlate1
SIZE
C
SCALE
LexmarkME460
REV
1:1
63.50
3.00-.00
.14+
(3x)
10.00-.03
.13-
(3x)
127.00
4.00-.14
.02-
(3x)
34.70
3.40-.00
.18+
(2x)
26.05
15.88
101.60
9.53
4.68
4.50(4x)
6.35
254.00
MaterialAluminum
26.97
204.5226.00
6.03
32.03
38.06
StandardTolerance.02mm
26.00
12.70
3.00-.00
.10+
(2x)

1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
AA
BB
CC
DD
SHEET1OF1
DRAWN
CHECKED
QA
MFG
APPROVED
DWGNO
TITLE
BasePlate
SIZE
D
SCALE
LexmarkSeniorDesign
REV
1:1
(4x)M3x.5mm
Depth8.35mm
3.00-.00
.10+
(2x)
Depth8.35mm3.00-.00
.10+
(4x)
228.60
6.35
30.00Typical
16.00Typical5.0030.00
4.70
106.30
233.30
13.00
1.92Typical
.75Typical
25.50Typical
11.50Typical
6.75 Typical
4.00Typical
12.70
63.50
43.18
3.18 (6x)
127.00
15.24
StandardTolerancePT_302
+/-.02mm
MaterialAluminum
ALLDIMENSIONSAREmm
M6x.7
87.15
12.19

1
1
2
2
3
3
4
4
AA
BB
CC
DD
SHEET1OF1
DRAWN
CHECKED
QA
MFG
APPROVED
DWGNO
PT_303
TITLE
SidePlate2
SIZE
C
SCALE
LexmarkSeniorDesign
REV
1:1
10.00-.03
.13-
(3x)
3.00-.00
.10+
(2x)
3.40-.00
.18+
(2x)
M8x1.25mm
4.00-.014
.020-
(3x)
254.00
6.35
38.06
6.50
9.53
15.88
26.05
StandardTolerance
12.70
34.70
63.50
117.70
139.70
159.59
190.50
219.30
241.30
+-.02mm
MaterialAluminum

1
1
2
2
3
3
4
4
AA
BB
CC
DD
SHEET1OF1
DRAWN
CHECKED
QA
MFG
APPROVED
ColinRoberson4/5/2016
DWGNO
PT_307
TITLE
CenterDriveShaft
SIZE
C
SCALE
LexmarkSeniorDesign
REV
1:1
6.00-.013
.013+
5.00-.013
.013+
4.75-.013
.013+
310.55
3.20
.64
.64
MaterialAluminum
38.10
42.60
37.50
42.61

1
1
2
2
3
3
4
4
AA
BB
SHEET1OF1
DRAWN
CHECKED
QA
MFG
APPROVED
DWGNO
PT_311
TITLE
ShaftCoupling
SIZE
B
SCALE
LexmarkSeniorDesign
REV
5:1
12.00
5.00
16.00
(2x)M3x.5mm
Depth4mm
Ø3/16in.
MaterialAluminum
3.00
8.00
6.00

1
1
2
2
3
3
4
4
AA
BB
SHEET1OF1
DRAWN
CHECKED
QA
MFG
APPROVED
DWGNO
PT_312
TITLE
DriveShaft1
SIZE
B
SCALE
LexmarkSeniorDesign
REV
1/2
MaterialAluminum
259.08
38.10
3.20-.013
.013+
Ø
4.75-.013
.013+
Ø
.64
4.50
5.00-.013
.013+
Ø

1
1
2
2
3
3
4
4
AA
BB
SHEET1OF1
DRAWN
CHECKED
QA
MFG
APPROVED
DWGNO
PT_313
TITLE
DriveShaft3
SIZE
B
SCALE
LexmarkSeniorDesign
REV
1/2
4.75-.013
.013+
Ø
5.00-.013
.013+
Ø
3.20-.013
.013+
Ø
.645.50
273.05
38.10
223.67
Standardtolerance+-.02mm
MaterialAluminum

1
1
2
2
3
3
4
4
AA
BB
SHEET1OF1
DRAWN
CHECKED
QA
MFG
APPROVED
DWGNO
PT_314
TITLE
IdleShaft
SIZE
B
SCALE
LexmarkSeniorDesign
REV
1:1
MaterialAluminum
4.00
3.20
6.60
.64
3.20
241.94

NUMBER
PART
3.3mm
0.6mm
WallThickness
3mm
NominalPin
Diameter
ActualPin
Diameter
+0.2
-0.012mm±0.50
2.1mm
Chamferlengthvaries
from0.5mmto0.7mm
inlength.
91611A155
Steel
SlottedSpringPin
Recommended3.0mmto3.1mmDiameterHoleSize
PT-315

NUMBER
PART
5mm
Hex
16mm
10mm
16mm7mm13mm
8mm
-0.000
+0.050
-0.025
+0.000
M8x1.25mmThread
98451A143
Friction-Resistant
ShoulderScrew
PT-316

NUMBER
PART
6mm
#1Drive
14mm
3mm
2.5mm
M3x0.5mmThread
90116A160
PanHeadPhillips
MachineScrew
PT-317

NUMBER
PART
8mm
#2Drive
10mm
4mm
3.2mm
M4x0.7mmThread
90116A207
PanHeadPhillips
MachineScrew
PT-318

I
R
1
2
3
4
5
6
7
8
9
10
11
12
13
T
14
15
A
Metric
0 10
33
ZERO-BACKLASH ARMATURE
FOR PARALLEL LOADS
24V DC
Other voltages and dissimilar bore combinations
are available as special order.
8 10 16
5
18.3
6
2
7
3
11.4
3
9.4
R
22
0.565
0.565
1.13
1.695
1.695
4.519
4.519
9.039
14.123
14.123
5
5
5
6
6
8.5
8.5
9.5
12
15
0.40 x 10-6
0.40 x 10-6
0.68 x 10-6
0.84 x 10-6
0.84 x 10-6
0.38 x 10-5
0.38 x 10-5
0.92 x 10-5
2.07 x 10-5
2.07 x 10-5
0.30 x 10-6
0.30 x 10-6
0.60 x 10-6
0.13 x 10-5
0.13 x 10-5
0.37 x 10-5
0.37 x 10-5
0.71 x 10-5
2.34 x 10-5
2.34 x 10-5
237.3
237.3
400
569.5
569.5
1898.4
1898.4
3525.6
3932.4
3932.4
18
18
22
27
27
32
32
35
45
45
5
5
8
10
10
12
12
15
18
18
6
8
8
6
8
8
10
10
16
20
∆
∆
§
§
◊§ ∆∆
Typical torque after burnishing; units shipped burnished.
Length equals K including initial working air gap at installation.
∆Keyway not available in rotor.
∆∆For 20 mm Bore, tolerance = E9 : + 0.092/+0.040.
§No knurl available; S90CS9M26A supplied with (3) M5 holes on a 34.925 B.C.
S90CS9M30A supplied with (3) M5 holes on a 44.45 B.C.
◊To be discontinued when present stock is depleted.
kg
T
HEA
∆
∆
§
§
◊§
S90CS9M11A0606
S90CS9M11A0808
S90CS9M15A0808
S90CS9M17A0606
S90CS9M17A0808
S90CS9M22A0808
S90CS9M22A1010
S90CS9M26A1010
S90CS9M30A1616
S90CS9M30A2020
M3
M3
M3
M4
M4
M4
M4
M5
M5
M5
9.6
9.6
12.7
12.7
12.7
11.2
11.2
12.7
12.7
12.7
22.1
22.1
27.9
33.5
33.5
38.5
38.5
44.5
52
51
35
35
46.5
46.9
46.9
55.9
55.9
62.6
71.4
71.4
5.5
5.5
9.7
7.5
7.5
9.1
9.1
8.7
9.1
10
3.2
3.2
4.8
4.8
4.8
4.8
4.8
4.8
4.8
4.8
14.2
14.2
19.1
23.1
23.1
29.5
29.5
34
42.9
40.6
0.8
0.8
1.5
1.5
1.5
1.5
1.5
1.5
2.3
2.3
31.8
31.8
38.9
45.3
45.3
57.4
57.4
66.7
83
83
0.1
0.1
0.2
0.3
0.3
0.5
0.5
0.6
1.5
1.5
12.88
12.88
16.03
16.03
16.03
19.2
19.2
25.37
–
–
0.1/0.22
0.1/0.22
0.1/0.22
0.1/0.22
0.1/0.22
0.15/0.33
0.15/0.33
0.15/0.33
0.2/0.45
0.2/0.45
8.4
8.4
8.4
8.4
8.4
9.4
9.4
11.9
–
–
T, 2 PLACES 90° APART
C
B
E
DF
ROTOR
H
K ARMATURE
L
ØR ØM ØA
300 mm
MIN.
The projections shown are per ISO convention.

NUMBER
PART
6.9mm
2.7mm
0.6mm
Ring
Thickness
7.3mm
Clearance
Diameter
3.2mm
ReleasedinGroove
0.64mm
Groove
Width
3.2mm
Groove
Diameter
4mm-5mm
ShaftDiameter
For
Shaft
±0.04
±0.02
+0.000
-0.075
+0.05
-0.00
+0.000
-0.075
98317A211
StainlessSteelSide-Mount
ExternalRetainingRing
Note:Clearancediameteristhediameterof
ahousingthatcanpassfreelyoverthering.
PT-325

NUMBER
PART
5mm
11.6mm
10mm
For5mm
ShaftDiameter
0.8mm
4mm
TradeNumber:105-2Z
+0.000
-0.005
+0.000
-0.005
+0.000
-0.025
7804K136
Flanged
BallBearing
PT-326

NUMBER
PART
1.5 mm
Hex
3 mm 4 mm
M3 x 0.5 mm Thread
92605A098
Nonmarring Flat Point
Set Screw
PT-327

19.8611
3
2
57.15
57.15
44.45
44.45
44.45
44.45
1
ITEMNO.PARTNO.DESCRIPTIONQTY.
1RD602MountingPlate1
2RD603BottomRedirectionFin5
3RD601TopRedrectionFin5
DONOTSCALEDRAWING
RDAssem.
SHEET1OF1
04/10HR
SCALE:1:4WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
Redirectionassembly
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
FINISH
MATERIAL
Aluminum
INTERPRETGEOMETRIC
TOLERANCINGPER:
DIMENSIONSAREININCHES
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROHIBITED.
54321
ForAcademicUseOnly.

R20
R35
R45
38.09
20.10
15
R18.70
32.5242.17
108.07
2X M3 x0.5mm Thread
5 53.18
67.52
6.35
RD 601
SHEET 1 OF 1
03/30/16HR
SCALE: 1:1 WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
Redirection bottom rib
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL:
Aluminum
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
Sand inner edges until
smooth edge is obtained

38.59
49.36
20XM3
x0.5mmThread
6X4.50
+
-
0.10
0.10
2X1.50-
0
0.01
49.09
59.86
47.23
47.23
228.60
5
3.175
3.175
5
323.85
5X
6.35
125
6.35
2.12
2.12
DONOTSCALEDRAWING
RD602
SHEET1OF1
03/30/16HR
SCALE:1:2WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
Redirectionpiece-mountingplate
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
Alumininum
FINISH
MATERIAL
INTERPRETGEOMETRIC
TOLERANCINGPER:
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROHIBITED.
54321
ForAcademicUseOnly.

R40
48.86
40
6.35
(2X) M3X0.5 10
5
3.18
38.86
RD 603
SHEET 1 OF 1
03/30/16HR
SCALE: 1.5:1WEIGHT:
REVDWG. NO.
A
SIZE
TITLE:
Redirection, bottom rib
NAME DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL:
Aluminum
INTERPRET GEOMETRIC
TOLERANCING PER:
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
THREE PLACE DECIMAL
APPLICATION
USED ONNEXT ASSY
PROHIBITED.
5 4 3 2 1
Sand outer edges until
smooth surface is
obtained

NUMBER
PART
3mm
1.5mm
Hex
20mm
90°
M3x0.5mmThread
91217A086
HighHoldConePoint
SetScrew
RD-604

9
6
2
5
1
5
3
55
32
77
4
8
ITEMNO.PARTNO.DESCRIPTIONQTY.
1SC502SliderCrankConnection1
290323A246ShoulderBolt2
394645A205Nut2
4SC501SliderCrankCrank-Arm1
595211A180Washer4
6GM9236S021PittmanMotor1
76660K11BallBearing2
892605A528SetScrew1
9SC503MotorMount1
DONOTSCALEDRAWING
SCAssem.
SHEET1OF1
04/10HR
SCALE:1:2.5WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRETGEOMETRIC
TOLERANCINGPER:
DIMENSIONSAREININCHES
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROHIBITED.
54321
ForAcademicUseOnly.

6.76
+
-
0.10
0.10
8.25
+
-
0.10
0.10
23.50
6.35
43.50
M4x0.7mm
20
DONOTSCALEDRAWING
SC501
SHEET1OF1
03/31/16HR
SCALE:2:1WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
SliderCrankCrankArm
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
Aluminum
FINISH
MATERIAL
INTERPRETGEOMETRIC
TOLERANCINGPER:
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL0.2
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROHIBITED.
54321
ForAcademicUseOnly.

(2X)22-
0
0.009
70.50
6.35
106.50
36
DONOTSCALEDRAWING
SC502
SHEET1OF1
03/30/16HR
SCALE:1:1WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
SliderCrankConnection
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
Aluminum
FINISH
MATERIAL
INTERPRETGEOMETRIC
TOLERANCINGPER:
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL0.2
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROHIBITED.
54321
ForAcademicUseOnly.

4XR10
65.0965.09
1.588
66.83106.50
8X6.6
+0.22
0
29.58
+0.01
0
35(2X)48.54
(2X)35.07
(2X)23.54
(2X)10.07
70
15
20
15
20
2X5.61
+
-
0.01
0.01
38.10
128.09
DONOTSCALEDRAWING
SC503
SHEET1OF1
03/30/16HR
SCALE:1:2WEIGHT:
REVDWG.NO.
A
SIZE
TITLE:
SliderCrankMotorMount
NAMEDATE
COMMENTS:
Q.A.
MFGAPPR.
ENGAPPR.
CHECKED
DRAWN
Steel
FINISH
MATERIAL
INTERPRETGEOMETRIC
TOLERANCINGPER:
TOLERANCES:
FRACTIONAL
ANGULAR:MACHBEND
TWOPLACEDECIMAL0.2
THREEPLACEDECIMAL
APPLICATION
USEDONNEXTASSY
PROHIBITED.
54321
ForAcademicUseOnly.

NUMBER
PART
22mm
8mm
For8mm
ShaftDiameter
+0.000
-0.008
+0.000
-0.009
7mm
+0.00
-0.12
TradeNumber:108
6660K11
Double-RowBallBearing
forMisalignment
SC-505

NUMBER
PART
4mm
Hex
13mm
8mm
20mm3.5mm11mm
6mm
-0.000
+0.050
-0.025
+0.000
M6x1mmThread
90323A246
Low-Profile
ShoulderScrew
SC-506

NUMBER
PART
2mm
Hex
4mm10mm
M4x0.7mmThread
92605A528
NonmarringFlatPoint
SetScrew
SC-507

NUMBER
PART
16mm
8.4mm
Washermayvaryfrom
1.4mmto1.8mminthickness.
ForM8
ScrewSize
93413A160
MetricGeneralPurpose
Washer
SC-508

NUMBER
PART
10mm6mm
M6x1mmThread
94645A205
MetricNylon-Insert
Locknut
SC-509

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