parts catalogue manual

1. Fig. 1100 FRAME
MEGA 300-V (S/N 1001~)

2. Fig. 1100 FRAME
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 600-00033 FRAME ASS'Y - D
1 606-00028B FRAME;REAR 1 1001~1015
1 606-00028C FRAME;REAR 1 1016~1067 I 606-00028E 1
1 606-00028E FRAME;REAR 1 1068~1117
1 606-00028G FRAME;REAR 1 1118~1156
1 606-00028H FRAME;REAR 1 1157~1219 I 606-00028J 1
1 606-00028J FRAME;REAR 1 1220~
2 606-00029B FRAME;FRONT 1 1001~1061
2 606-00029C FRAME;FRONT 1 1062~1217
2 606-00029E FRAME;FRONT 1 1218~1219 I 606-00029G 1
2 606-00029G FRAME;FRONT 1 1220~1298 I 606-00029H 1
2 606-00029H FRAME;FRONT 1 1299~
3 111-00016B CAP 1
4 S0515553 BOLT M12X1.75X45 12 1001~1067
4 S0515553 BOLT M12X1.75X45 6 1068~1089
4 S0515566 BOLT M12X1.75X45 6 1090~
6 S0561761 BOLT M12X1.75X100 6 1001~1067
6 S0561761 BOLT M12X1.75X100 12 1068~1089
6 S0561766 BOLT 12 1090~
8 4109-9061 BEARING 4
9 114-00444 SHIM 16
10 114-00445 SHIM 8
11 S0516261 BOLT M12X1.75X80 4 1001~1089
11 S0516266 BOLT M12X1.75X80 4 1090~
12 4114-1792 WASHER;HARD 22 1001~1089 I 4114-1792A 22
12 4114-1792A WASHER 22 1090~
13 403-00011 COVER 1
14 4180-9414 SEAL;DUST 2
15 4180-9415 SEAL;DUST 2
16 111-00013B CAP;END 1
17 123-00127B PIN;LOWER HINGE 1 1001~1298 I 123-00127C 1
17 123-00127C PIN;LOWER HINGE 1 1299~
18 S0514853 BOLT 1
20 114-00196A SPACER 1
21 114-00446 SHIM 8
22 114-00447 SHIM 4
1
MEGA 300-V (S/N 1001~)

3. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
23 114-00448 SHIM 4
24 114-00195A SPACER;UPPER 1
25 123-00128B PIN;UPPER HINGE 1
26 4440-6328B STEERING CYLINDER 2
27 111-00035 CAP;END 1 1068~
28 161-00311 RUBBER 2
29 4191-4261A PLATE 1
30 4123-4096B PIN ASS`Y 1
31 2123-1441D4 PIN 1
32 S0177563 BOLT M27X3.0X105 1
33 S5011413 WASHER;PLAIN 1
34 S4013433 NUT M27X3.0 1
35 S5103403 WASHER;SPRING M27 1 1001~1067
36 S0521551 BOLT M16X2.0X45 2 1001~1089
36 S0521553 BOLT M16X2.0X45 2 1090~1156
36 S0521556 BOLT M16X2.0X45 2 1157~
37 S5010913 WASHER,PLAIN;M16 2
39 2114-1058D68 WASHER 1
40 123-00134B PIN;STEER 2
41 S0511853 BOLT 4
42 4114-4104A WASHER 4 1001~1067 Y 2114-1058D72 4
42 2114-1058D72 WASHER;PLAIN 4 1068~
43 2180-1106D11 SEAL;DUST 8
44 2114-1059D160 SHIM 8
45 2114-1059D161 SHIM 8
46 123-00133B PIN;STEER 2
47 S6710041 NIPPLE;GREASE 2
48 2184-1036D430 HOSE PF1/4-960L 1
49 2181-4112 ADAPTER 4
50 2184-1026D46 HOSE PF1/4-950L 1
51 2184-1026D443 HOSE PF1/4-1140L 1
52 2181-1110D41 ADAPTER PF1/4-PT1/8 2
53 621-00527B COVER;R.H 1 1001~1010
53 621-00527C COVER;R.H 1 1011~
54 S0508453 BOLT M8X1.25X12 8
55 S5102503 WASHER,SPRING;M8 8
56 621-00543B COVER;L.H 1 1001~1298 I 621-00543C 1
56 621-00543C COVER;L.H 1 1299~
2
MEGA 300-V (S/N 1001~)

4. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
57 160-00020 CAP;GREASE NIPPLE 5
58 S3524303 SCREW;SET M10X1.5X10 4
59 111-00033 CAP 1
3
MEGA 300-V (S/N 1001~)

5. Fig. 1110 ENGINE MOUNTING
MEGA 300-V (S/N 1001~)

6. Fig. 1110 ENGINE MOUNTING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 201-00034 ENGINE & TRANSMISSION ASS'Y - D
1 201-00033 ENGINE DE12TIA 1
1 201-00123 ENGINE DE12TIS(TIER-II) 1
2 210-00006 TRANSMISSION ASS'Y 1
2A 4657 298 007 SEAL KIT 1
2B 4657 298 008 GASKET KIT 1
3 181-00201 FLANGE 1
4 115-00038A RING;ADAPTOR 1
5 195-00410A BRACKET;R.H 1
6 195-00411A BRACKET;L.H 1
7 195-01517 BRACKET;MUFFLER 4
8 S0515053 BOLT M12X1.75X25 4
9 2114-2031D6 WASHER;SPRING 8 1001~1100
9 2114-2031D6 WASHER;SPRING 4 1101~
10 2114-1898D9 WASHER 8
11 198-00026 RUBBER 8
12 S4012633 NUT 4
13 4114-4085 WASHER 8
14 2161-9066 RUBBER;FRONT 4
15 161-00056 RUBBER;MOUNT 4
16 2114-1929 WASHER 4
17 S0771561 BOLT M20X1.5X140 2 1001~1156
17 S0771566 BOLT M20X1.5X140 2 1157~
18 S0771261 BOLT M20X1.5X120 2 1001~1156
18 S0771266 BOLT M20X1.5X120 2 1157~
19 4114-4116 WASHER;HARD M20 4
20 S4033133 NUT 4
21 204-00026 PRE CLEANER 1 1001~1020
21 2204-9032A PRE-CLEANER 1 1021~
22 2114-1898D16 WASHER 4
23 S0559053 BOLT M10X1.5X75 4 1001~1020
23 S0558853 BOLT M10X1.5X65 4 1021~
24 2170-9005 INDICATOR 1
25 204-00007 AIR CLEANER 1
26 2124-1552 BAND;AIR CLEANER 2 1001~1100 I 2124-1552A 2
26 2124-1552A BAND;AIR CLEANER 2 1101~
1
MEGA 300-V (S/N 1001~)

7. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
27 2124-1024D16 CLAMP;HOSE 1
28 114-00403 WASHER 4
29 2124-1024D20 CLAMP;HOSE 1
30 185-00191 HOSE;AIR CLEANER 1
31 114-00404 SPACER 4
32 2114-2031D5 WASHER;SPRING 4 1021~
33 203-00054A MUFFLER ASS'Y 1 1001~1020 Y 203-00053C 1
33 203-00053C MUFFLER 1 1021~
34 203-00027B PIPE;TAIL 1
35 182-00010B PIPE;FILLER 1
36 4187-9002 DIPSTICK 1
37 S0527561 BOLT M20X2.5X45 8
38 S5103101 WASHER;SPRING M20 8
39 S0718561 BOLT M14X1.5X45 8
40 S5102803 WASHER;SPRING 9
41 S2209661 BOLT;SOCKET 2
42 S5110503 WASHER;SPRING 2
43 193-00630 PIPE;FLEXIBLE 1 1001~1329 I 193-00630A 1
43 193-00630A PIPE;FLEXIBLE 1 1330~
44 4182-1671B CLAMP;PIPE 2
45 4182-1672 PIPE;EXHAUST 1
47 S4012633 NUT 6
48 S5102603 WASHER,SPRING;M10 30 1001~1020
48 S5102603 WASHER,SPRING;M10 26 1021~
49 S0518253 BOLT M14X2.0X30 1
50 184-00031A HOSE 332L 1
51 185-00100 HOSE 170L 1
52 2120-2166D40 BOLT M10X1.5X70 4 1001~1020
52 2120-2166D34 BOLT M10X1.5X35 4 1021~
53 124-00137 CLAMP;HOSE 2
54 S2212466 BOLT;SOCKET M10X1.5X40 12
55 S5110603 WASHER;SPRING 16
56 S0558153 BOLT 20
57 S2213266 BOLT;SOCKET 4
58 2120-2166D35 BOLT M12X1.75X35 4
59 S8450140 CLAMP;HOSE 2 1001~1020
59 S8450105 CLAMP;HOSE 2 1021~
60 204-00037 EXTENSION;PIPE 1 1001~1020
2
MEGA 300-V (S/N 1001~)

8. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
60 4204-4013C PIPE;EXTENSION 1 1021~
61 180-00407 GASKET 4 1001~1020
62 S5010813 WASHER;PLAIN 2
3
MEGA 300-V (S/N 1001~)

9. Fig. 1115 AIR CLEANER
MEGA 300-V (S/N 1001~)

10. Fig. 1115 AIR CLEANER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 204-00007 AIR CLEANER 1
1 - COVER;REAR 1 D
2 - OULET PIPE 1 D
3 - BODY 1 D
4 474-00007 ELEMENT;INNER 1
5 474-00006 ELEMENT;OUTER 1
6 621-00676 COVER 1
7 - INLET PIPE 1 D
8 121-00041 NUT;WING(OUTER) 3
9 198-00007 VALVE;VACUATOR 1
10 114-00243 WASHER 3
1
MEGA 300-V (S/N 1001~)

11. Fig. 1120 OIL TANK
MEGA 300-V (S/N 1001~)

12. Fig. 1120 OIL TANK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 470-00062 OIL TANK ASS'Y - D
1 470-00041B TANK;OIL 1 1001~1067 I 470-00041C 1
1 470-00041C TANK;OIL 1 1068~1137 I 470-00041E 1
1 470-00041E TANK;OIL 1 1138~1224 Y 470-00041G 1
1 470-00041G TANK;OIL 1 1225~1226 I 470-00041H 1
1 470-00041H TANK;OIL 1 1227~
2 2474-9404A ELEMENT;FILTER 1
3 2426-1175 VALVE;BY-PASS 1
4 2129-1393 SPRING 1
5 S8012000 O-RING 1
6 2473-1080 COVER 1 1001~1226 I 2473-1080A 1
6 2473-1080A COVER 1 1227~
7 S0512053 BOLT 18
8 S5102603 WASHER,SPRING;M10 20
9 182-00073 PIPE;SUCTION 1 1001~1056 I 182-00073A 1
9 182-00073A PIPE;SUCTION 1 1057~1077
9 193-00450A PIPE;SUCTION 1 1078~
10 S8011200 O-RING 1
11 2474-9016A FILTER;SUCTION 1
12 S4012733 NUT 1
13 136-00017 ROD 1
14 2129-1008 SPRING;COMPRESS 1
15 473-00014A COVER 1
16 S8011650 O-RING 1
17 422-00028A BREATHER;AIR 1
17A 180-00200 PACKING 1
18 S3450823 SCREW 6 1001~1156
18 S3450826 SCREW M5X0.8X10 6 1157~
19 2119-1007 GAUGE;LEVEL 1
20 S8000291 O-RING 1
21 2181-1950D9 PLUG 1
22 2186-9005 COCK 1
23 S0514653 BOLT M12X1.75X16 2
24 S0521251 BOLT M16X2.0X30 4
25 2114-1816 WASHER;HARD 4 1001~1226 I 2114-1816A 1
25 2114-1816A WASHER 4 1227~
1
MEGA 300-V (S/N 1001~)

13. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
26 4114-4159A SHIM 4 1001~1226
27 195-01023A BRACKET;COVER 1 1001~1089 I 195-01023B 1
27 195-01023B BRACKET;COVER 1 1090~
28 S0511853 BOLT 2
29 S5010613 WASHER,PLAIN;M10 2
30 S5000213 WASHER;PLAIN M5 6
31 2181-1890D2 PLUG 4 1225~
32 S8000111 O-RING 4 1225~
2
MEGA 300-V (S/N 1001~)

14. Fig. 1130 FUEL TANK
MEGA 300-V (S/N 1001~)

15. Fig. 1130 FUEL TANK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 470-00042 FUEL TANK ASS'Y - D
1 470-00043B TANK;FUEL 1 1001~1067 I 470-00043C 1
1 470-00043C TANK;FUEL 1 1068~1156 Y 470-00043E 1
1 470-00043E TANK;FUEL 1 1157~1217
1 470-00043G TANK;FUEL 1 1218~1224 Y 470-00043H 1
1 470-00043H TANK;FUEL 1 1225~
2 S0527561 BOLT M20X2.5X45 4 1001~1156
2 S0527566 BOLT M20X2.5X45 4 1157~
3 2114-9012 WASHER;HARDEN 4 1001~1156 I 2114-9012A 1
3 2114-9012A WASHER 4 1157~
4 2188-9006A CAP;FUEL 1
5 2471-9010A FILTER 1
6 193-00156A PIPE 1
7 4180-4012 PACKING 1
8 S0508653 BOLT 8
9 S5102503 WASHER,SPRING;M8 15 1001~1156
9 S5102503 WASHER,SPRING;M8 14 1157~
10 4473-1059A COVER 1
11 S8011050 O-RING 1
12 S0512053 BOLT 6
13 S5102603 WASHER,SPRING;M10 6
14 2181-1950D3 PLUG 1
15 S8000181 O-RING 2
16 S0514653 BOLT M12X1.75X16 2
17 181-00343 PLUG;DRAIN 1
18 S0508353 BOLT M8X1.25X10 2
19 S0504653 BOLT M6X1.0X16 2 1157~
20 2471-1004B FILTER 1
21 621-01055 COVER 1 1001~1156
21 621-02291 COVER 1 1157~
22 125-00013B CASE 1 1001~1156
22 125-00013C CASE 1 1157~
23 4130-1017 SPRING 1 1001~1156
24 198-00017 RUBBER 1 1001~1156
24 198-00017B RUBBER 1 1157~
25 S5010513 WASHER,PLAIN;M8 7 1001~1156
1
MEGA 300-V (S/N 1001~)

16. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
25 S5010513 WASHER,PLAIN;M8 6 1157~
26 S0508853 BOLT 5 1001~1156
26 S0508853 BOLT 4 1157~
27 621-00610A COVER;FUEL SENSOR 1
28 S0515253 BOLT M12X1.75X30 4
29 S5102703 WASHER;SPRING M12 4
30 S8180481 RING;SEAL 1
31 2181-1917D35 ADAPTER 1
32 2184-1036D418 HOSE 1
33 4181-2692 COCK;DRAIN 1
34 2185-1247D63 HOSE 1230L 1
35 2185-1247D104 HOSE 1300L 1
36 2181-9015 PIPE;FUEL 1
37 2124-1024D1 CLAMP;HOSE 4
38 161-00187 FOAM 1
39 161-00188 FOAM 1
40 161-00204 FOAM 1 1001~1067
41 161-00205 FOAM 1 1001~1067
42 195-01226 BRACKET 2
43 S5010713 WASHER;PLAIN M12 4
44 S5010303 WASHER 2 1157~
45 S5102303 WASHER;SPRING 2 1157~
46 2181-1890D2 PLUG 2 1225~
47 S8000111 O-RING 2 1225~
2
MEGA 300-V (S/N 1001~)

17. Fig. 1140 FUEL FILLER PUMP-OPTION
MEGA 300-V (S/N 1001~)

18. Fig. 1140 FUEL FILLER PUMP-OPTION
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 401-00124 FUEL PUMP ASS'Y - D
1 2401-1277A PUMP;FUEL 1
1A 2181-2755B ADAPTER 2
1B S8180321 RING;SEAL 2
1C 523-00002 MOTOR 1
1D 407-00001 VANE KIT 1
1E 2401-1276KT SEAL KIT 1
1F 2549-9096 SWITCH;TOGGLE 1
2 2181-2104D6 ADAPTER 1
3 S8000181 O-RING 1
4 185-00195D11 HOSE 700L 1
5 185-00167D4 HOSE ASS'Y 2000L 1
5A 2420-1258 VALVE;CHECK 1
5B 2471-1152 STRAINER 1
5C 2160-1336 CAP;STRAINER 1
6 S8450016 CLAMP 3
7 S0504653 BOLT M6X1.0X16 4
8 S5102303 WASHER;SPRING 4
9 S4012333 NUT 4
1
MEGA 300-V (S/N 1001~)

19. Fig. 1150 AXLE & DRIVE SHAFT-MAX.
MEGA 300-V (S/N 1001~)

20. Fig. 1150 AXLE & DRIVE SHAFT-MAX.
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 211-00034 AXLES & DRIVE SHAFT - D
1 4211-9023A AXLE;FRONT 1 1001~1188 Y 4211-9023C 1
1 4211-9023C AXLE;FRONT 1 1189~1300 I 4211-9023E 1
1 4211-9023E AXLE;FRONT 1 1301~
2 4211-9024B AXLE;REAR 1
3 112-00018 DRIVE SHAFT;FRONT 1
3A 1100-7C JOINT;UNIVERSAL 2
3B 700-UCF213 BEARING;FLANGE 1
4 112-00020 DRIVE SHAFT;CENTER 1
4A 1100-7C JOINT;UNIVERSAL 2
5 112-00022 DRIVE SHAFT;REAR 1
5A 1100-7C JOINT;UNIVERSAL 2
6 195-01548 PIVOT BEARING;FRONT 1
6A - SUPPORT;FRONT 1 D
6B 4110-4024A BUSH 1
6C 4114-4053 RING;RETAINING 1
6D 2181-1918D6 ELBOW 1
6E 2181-1116D2 PLUG 1
7 195-01547 PIVOT BEARING;REAR 1
7A - SUPPORT;PIVOT(REAR) 1 D
7B 4110-4031 BUSH 1
7C 4112-4013B SHAFT;PIVOT 1
7D 4114-4081A WASHER;THRUST 1
7E S0565261 BOLT M16X2.0X50 8
7F S5102901 WASHER;SPRING 8
7G 4114-4080B DISC 1
7H 2181-1918D6 ELBOW 1
9 4114-4081A WASHER;THRUST 1
12 4621-4226A COVER 1
13 S8200672 SEAL;OIL 3
16 4120-1460 BOLT M24X2.0X210 8
17 4114-4079 WASHER;HARD 32
18 S4033333 NUT M24X2.0 16
19 S0776461 BOLT M24X2.0X180 8
20 4120-4029 BOLT 20
21 193-00154A PIPE 1 1001~1010
1
MEGA 300-V (S/N 1001~)

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22. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
21 193-00154B PIPE 1 1011~
22 193-00155A PIPE 1 1001~1010
22 193-00155B PIPE 1 1011~
23 2181-1918D7 ELBOW 1 1011~
25 S6710041 NIPPLE;GREASE 2
26 2181-1919D9 ADAPTER 2 1001~1010
26 2181-1919D9 ADAPTER 1 1011~
27 S5102901 WASHER;SPRING 20
28 S0565261 BOLT M16X2.0X50 8
29 S0766661 BOLT M16X1.5X120 8
30 S0521561 BOLT M16X2.0X45 4
31 4124-4047 CLIP;PIPE 1 1001~1010
31 2124-1353D1 CLIP 2 1011~
32 2124-1248 CLIP;PIPE 1
33 S0508753 BOLT M8X1.25X18 2
34 S5102503 WASHER,SPRING;M8 4
35 4114-1686 WASHER;SPRING 20
36 4140-1587 PIPE 1
37 4140-1588 PIPE 1
38 4140-1589A PIPE 1
39 4140-1590A PIPE 1
40 2181-1126D55 ADAPTER 1 1001~1188
40 2181-1126D138 ADAPTER 1 1189~
41 S8000111 O-RING 1 1001~1188
41 S8040041 O-RING 1 1189~
42 2181-1913D3 REDUCER 4 1001~1210
42 2181-1913D2 REDUCER 4 1211~
43 2181-1918D1 ELBOW 4 1001~1210
43 2181-1918D3 ELBOW 4 1211~
44 S8180251 PACKING 4
45 4124-4044A CLAMP;PIPE 4 1001~1067
45 4124-4044A CLAMP;PIPE 6 1068~
46 4124-4045B CLAMP;PIPE 4 1001~1067
46 4124-4045B CLAMP;PIPE 2 1068~
47 4124-4046B CLAMP;PIPE 4 1001~1067
47 4124-4046B CLAMP;PIPE 2 1068~
48 S0511853 BOLT 20 1001~1067
48 S0511853 BOLT 14 1068~
2
MEGA 300-V (S/N 1001~)

23. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
49 S5102603 WASHER,SPRING;M10 20 1001~1067
49 S5102603 WASHER,SPRING;M10 14 1068~
50 S0508453 BOLT M8X1.25X12 2
51 2124-1027D18 CLAMP;PIPE 2 1001~1067
51 2124-1027D20 CLAMP;PIPE 2 1068~
52 4181-2188 TEE 1
53 4181-2785 TEE 1
54 120-00002 SCREW;COUPLING 2
55 2184-1061D165 HOSE PF3/8-1700L 1 1001~1067
55 2184-1096D74 HOSE-1500L 1 1068~1188
55 2184-1036D261 HOSE-1550L 1 1189~
56 160-00020 CAP;GREASE NIPPLE 2
3
MEGA 300-V (S/N 1001~)