This document is a service manual that provides instructions and specifications for servicing portable generator sets made by [manufacturer]. It contains 12 sections that cover safety precautions, introduction/assembly, operation, maintenance, and repair/replacement of major components like the engine, generator, fuel system, and electrical systems. The manual provides detailed technical information, diagrams, specifications, and torque values to guide maintenance and repairs of these generator sets.
Cummins onan egmbe p5550e 60 hz portable generator set service repair manualfjsexswkfkmsem
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbe p5450ec 60 hz portable generator set service repair manualjfksekfmsme
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbe p5450e 60 hz portable generator set service repair manualfujjsjefkskekmm
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, maintenance procedures, troubleshooting, and wiring diagrams. The introduction identifies the generator models covered and their assembly instructions, fuel requirements, and optional wheel kit.
Cummins onan egmbe p5450e 60 hz portable generator set service repair manualfjsexswkfkmsem
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The introduction identifies the generator models covered and their identification numbers. It also describes the standard wheel kit, fuel requirements, and assembly instructions.
Cummins onan egmbd p5350 60 hz portable generator set service repair manualfksefkskemm
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbd p5350c 60 hz portable generator set service repair manualjfjskeksemmmd
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The manual aims to enable safe and proper use of the generators through understanding their features and following the guidelines.
Cummins onan egmbd, p5500 (spec a) generator service repair manualjfksekfmsme
This document is a service manual for portable generator sets models EGMBD P5500 (Spec A) and EGMBE P6500 (Spec A). It contains information about safety precautions, specifications, maintenance procedures, and repair instructions for the generator sets' components. The manual is organized into sections covering topics such as starting and running the generator sets, servicing procedures, control panel components, the engine, and fuel, electrical, and intake/exhaust systems. It provides detailed instructions and diagrams to guide maintenance and repairs of the generator sets.
Cummins onan egmbe p6500 (spec a) generator service repair manualfjsexswkfkmsem
This document is a service manual for portable generator sets models EGMBD P5500 (Spec A) and EGMBE P6500 (Spec A). It contains information about safety precautions, specifications, maintenance procedures, and repair instructions for the generator sets' components. The manual is organized into sections covering topics like the control panel, generator, engine, fuel system, and more. It provides detailed descriptions and diagrams to guide maintenance and repairs.
Cummins onan egmbe p5550e 60 hz portable generator set service repair manualfjsexswkfkmsem
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbe p5450ec 60 hz portable generator set service repair manualjfksekfmsme
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbe p5450e 60 hz portable generator set service repair manualfujjsjefkskekmm
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, maintenance procedures, troubleshooting, and wiring diagrams. The introduction identifies the generator models covered and their assembly instructions, fuel requirements, and optional wheel kit.
Cummins onan egmbe p5450e 60 hz portable generator set service repair manualfjsexswkfkmsem
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The introduction identifies the generator models covered and their identification numbers. It also describes the standard wheel kit, fuel requirements, and assembly instructions.
Cummins onan egmbd p5350 60 hz portable generator set service repair manualfksefkskemm
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbd p5350c 60 hz portable generator set service repair manualjfjskeksemmmd
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The manual aims to enable safe and proper use of the generators through understanding their features and following the guidelines.
Cummins onan egmbd, p5500 (spec a) generator service repair manualjfksekfmsme
This document is a service manual for portable generator sets models EGMBD P5500 (Spec A) and EGMBE P6500 (Spec A). It contains information about safety precautions, specifications, maintenance procedures, and repair instructions for the generator sets' components. The manual is organized into sections covering topics such as starting and running the generator sets, servicing procedures, control panel components, the engine, and fuel, electrical, and intake/exhaust systems. It provides detailed instructions and diagrams to guide maintenance and repairs of the generator sets.
Cummins onan egmbe p6500 (spec a) generator service repair manualfjsexswkfkmsem
This document is a service manual for portable generator sets models EGMBD P5500 (Spec A) and EGMBE P6500 (Spec A). It contains information about safety precautions, specifications, maintenance procedures, and repair instructions for the generator sets' components. The manual is organized into sections covering topics like the control panel, generator, engine, fuel system, and more. It provides detailed descriptions and diagrams to guide maintenance and repairs.
Cummins onan egmbe p5450ec 60 hz portable generator set service repair manualfujsjejfksekmm
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The manual aims to enable safe and proper use of the generators through understanding their features and following maintenance best practices.
Cummins onan egmbe p5550e 60 hz portable generator set service repair manualfujjsejfksekkm
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbe p5450ec 60 hz portable generator set service repair manualfujsjejfskekkm
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The manual aims to enable safe and proper use of the generators through understanding their features and following the guidelines.
Cummins onan egmbe p5550e 60 hz portable generator set service repair manualfujjsjefkskekmm
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbe p5450e 60 hz portable generator set service repair manualfujsjjefskekmm
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The manual aims to enable safe and proper use of the generators through understanding their features and following the guidelines.
Cummins onan egmbe p5550e 60 hz portable generator set service repair manualfujsjjefskekmm
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The manual aims to enable safe and proper use of the generators through understanding their features and following the guidelines.
Cummins onan egmbe p5450ec 60 hz portable generator set service repair manualjjfkksmefm
The document is a service manual that provides safety, operational, and maintenance instructions for several portable generator models. It contains detailed sections on starting and running the generator, generator and engine components, specifications, troubleshooting, and maintenance procedures. The introduction identifies the generator models covered and their identification numbers. It also describes the standard wheel kit, fuel requirements, and assembly instructions.
Cummins onan egmbd p5350 60 hz portable generator set service repair manualfjjskefkksem
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Cummins onan egmbe p5450e 60 hz portable generator set service repair manualfujjsejfksekkm
This document is a service manual that provides instructions for maintenance and repair of portable generator sets. It covers safety precautions, specifications, maintenance schedules, and repair procedures for major generator components like the engine, fuel system, ignition system, and control panel. The manual aims to guide maintenance technicians in properly servicing the generators to ensure safe and reliable operation.
Hyster p005 (h110) forklift service repair manualjfjskeksemmmd
This document provides repair procedures for differentials used in lift trucks. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Disassembly steps are provided to take apart the differential case halves. Specifications and troubleshooting information are also referenced.
Hyster n005 (h100 ft) forklift service repair manualjfjskeksemmmd
This document provides instructions for servicing a truck's cooling system. It describes how to check for exhaust leaks into the cooling system, water flow restrictions in the radiator, and inspect radiator hoses. It also details how to check the water pump and flush the entire cooling system. The procedure for removing the radiator is outlined, which involves draining the coolant, disconnecting hoses and electrical connections, and removing mounting brackets before taking out the radiator. Replacement instructions are also included.
Hyster e008 (h550 fs) forklift service repair manualjfjskeksemmmd
This document provides service specifications for lift trucks, including:
1. Weights and specifications for various lift truck models and attachments.
2. Engine specifications like cylinder configuration, displacement, and governor speed for Tier 1, 2, and 3 engines.
3. Hydraulic system specifications like pump output, relief pressures, and filter specifications.
4. Transmission pressures and electrical system voltages.
5. Tire sizes, pressures, and torque specifications for various components.
Hyster c098 (e4.50 xl europe) forklift service repair manualjfjskeksemmmd
This document provides descriptions and service procedures for parts of the frame on several XL series lift truck models. It describes the basic frame design and components, including the counterweight assembly, overhead guard, hydraulic tank, access panels, and label positions. It also covers adjusting the battery compartment spacers to properly secure different sized batteries. Battery specifications are provided in tables listing the minimum and maximum dimensions and weights that can be accommodated for each lift truck model.
Hyster b470 (n25 xmdr2) forklift service repair manualjfjskeksemmmd
1. The document describes the instrument cluster used on XM model lift trucks, which displays gauges and indicator lights around the steering column to inform the operator about the vehicle's systems.
2. It lists 17-18 items on the instrument cluster for internal combustion trucks, describing each gauge or indicator light's function.
3. It also describes standard and enhanced display panels for electric lift trucks, which provide information like operating hours, battery charge level, and diagnostic codes.
Hyster b416 (j2.00 xm europe) forklift service repair manualjfjskeksemmmd
The document provides descriptions and repair procedures for the differential, drive axle, traction motor, and wet disc brakes of a lift truck. It describes the main components of the drive unit including the traction motor, differential assembly, gearbox, main housings, and speed sensor. Diagrams show how power is transferred from the traction motor through the differential and gearbox to the wheel hubs. Procedures are provided for removing and installing the wet disc brakes and replacing the gearbox, which involves removing the intermediate flange and disassembling the input shaft assembly.
Hyster b160 (j30 b) forklift service repair manualjfjskeksemmmd
This document provides instructions for servicing various parts of the frame on a lift truck, including the counterweight assembly, overhead guard, hydraulic tank, access panels, and decal positions. It describes the components and their functions. The procedures covered include removing and installing the overhead guard, counterweight, hydraulic tank repairs, hood and seat assembly, and replacing decals. Safety warnings are provided throughout.
Hyster b108 (e40 b [americas]) forklift service repair manualjfjskeksemmmd
This document provides information on servicing and repairing gear pumps. It describes the components and operation of single-stage and tandem gear pumps. The main steps for repair are removal, disassembly, cleaning, inspection, and reassembly. Key points include inspecting gears, housings, thrust plates and seals for wear or damage and replacing any worn parts. Proper cleaning and ensuring no dirt enters during reassembly are important to prevent failures.
Hitachi zaxis 70 excavator service repair manualjfjskeksemmmd
This document provides safety information and instructions for operating machinery. It describes safety symbols used in manuals to indicate hazards, explains how to recognize and follow safety information, and outlines precautions regarding protective equipment, machine inspection, driving safely, avoiding injuries from rollovers or being backed over, and more. The document emphasizes the importance of following all safety procedures to avoid personal injury when working with machinery.
Hitachi eh1700 rigid dump truck (haul truck) service repair manualjfjskeksemmmd
The document provides instructions for safely servicing equipment by placing it in a "service position" with several safety steps taken, such as stopping the engine, applying parking brakes, and releasing system pressures. It then describes the components and operation of an automatic centralized lubrication system, including electric pumps, timers, injectors, and troubleshooting malfunctions like blocked injectors or lines. The summary concludes with describing Lincoln's SL1 injector assemblies and their adjustment screws to control lubricant output.
This document is a service manual for a hybrid quiet diesel power system that includes a power unit, primary inverter charger, secondary inverter charger, and transfer switch. The manual provides information on operating and maintaining the system, including pre-start checks, modes of operation, periodic maintenance schedules, and procedures for servicing components like the engine, inverter/charger, and transfer switch. Safety precautions are listed and sections cover topics such as recommended fuels, storage procedures, and coach battery maintenance.
Cummins onan dskab generator set with power command 1.1 controller service re...jfjskeksemmmd
This document is a service manual that provides information for troubleshooting and servicing generator sets with PowerCommand 1.1 controllers. It includes sections on control operation, circuit boards, troubleshooting, control adjustment and service, servicing the generator, and wiring diagrams. The manual provides detailed instructions, component diagrams, parameter settings, and fault codes to guide technicians in maintenance, testing, and repairs.
Cummins onan dqdaa generator set power command 2100 controller service repair...jfjskeksemmmd
This service manual provides information on generator sets with model numbers DQDAA-DQDAC that use a PowerCommand 2100 controller. The manual contains sections that cover control operation, circuit boards, troubleshooting, control adjustment and service, servicing the generator, an optional enclosure fuel tank system, and wiring diagrams. It includes tables, diagrams, and instructions for maintenance, repair, and proper operation of the generator sets.
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Cummins onan egmbg p2927 60 hz portable generator set service repair manual
1. Service Manual
60 Hz Portable Generator Set
EGMBB, P2220c (Spec A)
EGMBG, P2927 (Spec A)
EGMBG, P2927c (Spec A)
EGMBG, P3027 (Spec A)
English
Original Instrucitons 10−2010 A029N701 (Issue 2)
2. Table of Contents
1. SAFETY PRECAUTIONS .............................................................................................................. 1
1.1 Exhaust Gas Is Deadly ........................................................................................................... 1
1.2 Gasoline is Flammable / Explosive......................................................................................... 1
1.3 Generator Voltage is Deadly................................................................................................... 2
1.4 Moving Parts Can Cause Severe Personal Injury or Death ................................................... 2
1.5 Battery Gases Are Explosive.................................................................................................. 2
1.6 General Precautions ............................................................................................................... 2
2. INTRODUCTION............................................................................................................................ 5
2.1 About This Manual.................................................................................................................. 5
2.2 Model Identification................................................................................................................. 5
2.3 Wheel Kit................................................................................................................................. 5
2.4 Fuel Requirements.................................................................................................................. 6
2.5 Generator Set Assembly Instructions ..................................................................................... 7
2.6 Wheel Kit Assembly Instructions ............................................................................................ 7
3. STARTING AND RUNNING THE GENERATOR SET .................................................................. 9
3.1 Control Panel .......................................................................................................................... 9
3.2 Pre-Start Checks................................................................................................................... 12
3.3 Starting the Generator Set.................................................................................................... 14
3.4 Stopping the Generator Set.................................................................................................. 16
3.5 Powering Tools and Appliances ........................................................................................... 16
3.6 Charging Batteries ................................................................................................................ 18
3.7 Circuit Breakers .................................................................................................................... 18
3.8 Grounding ............................................................................................................................. 18
3.9 Low Oil Shutdown................................................................................................................. 19
3.10 Electrical Interference with Communications or Appliances............................................... 19
3.11 Exercising the Generator Set.............................................................................................. 19
3.12 Engine Break-In .................................................................................................................. 19
3.13 Out-of-Service Protection.................................................................................................... 19
4. GENERATOR COMPONENTS.................................................................................................... 21
5. SPECIFICATIONS ....................................................................................................................... 23
6. DIMENSIONS AND TORQUES ................................................................................................... 25
A029N701 (Issue 2) i
4. 10-2010 Table of Contents
12.6 Starting System................................................................................................................... 85
12.7 Ignition System ................................................................................................................... 89
12.8 Cooling Fan and Fan Cover ............................................................................................... 95
12.9 Flywheel.............................................................................................................................. 96
13. INTAKE / EXHAUST SYSTEM................................................................................................... 99
13.1 Muffler............................................................................................................................... 100
13.2 Air Cleaner........................................................................................................................ 101
13.3 Carbon Canister................................................................................................................ 103
14. TROUBLESHOOTING.............................................................................................................. 105
14.1 Engine Won't Crank (Manual Start).................................................................................. 105
14.2 Engine Cranks But Won't Start......................................................................................... 105
14.3 Engine Starts But Stops Suddenly ................................................................................... 106
14.4 Unstable Speed ................................................................................................................ 106
14.5 Abnormal Exhaust Color................................................................................................... 107
14.6 Low Engine Speed............................................................................................................ 108
14.7 Low Power ........................................................................................................................ 108
14.8 No DC Output Voltage...................................................................................................... 109
14.9 No AC Output Voltage ...................................................................................................... 110
15. SERVICE CHECKLIST............................................................................................................. 111
15.1 Mounting ........................................................................................................................... 112
15.2 Lubrication ........................................................................................................................ 112
15.3 Wiring................................................................................................................................ 112
15.4 Initial Start Adjustments .................................................................................................... 112
15.5 Exhaust System................................................................................................................ 113
15.6 Fuel System...................................................................................................................... 113
15.7 Output Check.................................................................................................................... 113
15.8 Control .............................................................................................................................. 113
15.9 Mechanical........................................................................................................................ 113
16. WIRING DIAGRAMS ................................................................................................................ 115
16.1 Wiring Diagram of EGMBB / P2220c................................................................................ 115
16.2 Wiring Diagram of EGMBG / P2927 ................................................................................. 116
16.3 Wiring Diagram of EGMBG / P2927c ............................................................................... 117
16.4 Wiring Diagram of EGMBG / P3027 ................................................................................. 118
17. MAINTENANCE RECORD....................................................................................................... 119
A029N701 (Issue 2) iii
5. 1 Safety Precautions
Thoroughly read the Operator Manual before operating the generator set. Safe operation
and top performance can only be obtained when equipment is operated and maintained
properly.
The following symbols, found throughout this manual, alert you to potentially dangerous
conditions to operators, service personnel, and the equipment.
DANGER: This symbol alerts you to an immediate hazard that will result in
severe personal injury or death.
WARNING: This symbol alerts you to a hazard or unsafe practice that can result in
severe personal injury or death.
CAUTION: This symbol alerts you to a hazard or unsafe practice that can result in personal
injury or damage to equipment or property.
1.1 Exhaust Gas Is Deadly
· Operate the generator set outdoors only. Stay away from the exhaust outlet.
· Make sure generator set exhaust will not enter windows, doors, vents, or air intakes of
adjacent buildings, vehicles, or boats.
· NEVER USE THE GENERATOR SET INSIDE a home, garage, crawl space, barn, shed,
cabin, boat, boat house, RV, or tent; or in a confined outdoor space such as an alley, ditch,
parking garage, or courtyard; or in any other space where exhaust can accumulate. Note
that HAZARDOUS CARBON MONOXIDE LEVELS FROM ENGINE EXHAUST CAN
ACCUMULATE INDOORS, EVEN WHEN ALL WINDOWS AND DOORS ARE OPEN AND
FANS ARE RUNNING.
· Even when you use a generator set correctly, CO may leak into the home. ALWAYS use a
battery-powered or battery-backup CO alarm in the home.
· If you feel sick, dizzy, or weak after the generator set has been running, move to fresh air
RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
1.2 Gasoline is Flammable / Explosive
· Refuel the generator set outdoors only.
A029N701 (Issue 2) 1
6. 1. Safety Precautions 10-2010
· Static electric sparks caused by fuel flowing through a service station pump nozzle can
ignite gasoline. Never fill the generator set with a service station pump nozzle. Instead, fill
a safety tank sitting on the ground and then slowly transfer fuel to the generator set from
the safety tank.
· DO NOT fill fuel tanks while the engine is running. A hot engine can ignite the fuel.
· To prevent fire due to fuel leakage, always close the fuel valve and let the generator set
cool before transporting it or storing it in a confined space.
· DO NOT SMOKE OR ALLOW AN OPEN FLAME near the generator set. Keep flames,
sparks, electrical switches, pilot lights, electrical arcs, arc-producing equipment, and all
other sources of ignition well away.
1.3 Generator Voltage is Deadly
· DO NOT CONNECT THE GENERATOR SET DIRECTLY TO ANY BUILDING
ELECTRICAL SYSTEM. Back-feed could cause electrocution of utility line workers and
could damage equipment. An approved switching device must be used to prevent
interconnections. A trained and experienced electrician must make electrical connections
when the generator set is used for emergency power.
· Make sure clothing, shoes, and skin are dry when handling electrical equipment.
· Never operate the generator set in rain or snow or when it is sitting on wet ground.
1.4 Moving Parts Can Cause Severe Personal Injury or
Death
· Before performing any maintenance on the generator set, disconnect the spark plug wire.
· Always keep hands away from moving parts.
· Do not wear loose clothing or jewelry while servicing the generator set. Loose clothing and
jewelry can become caught in moving parts. Jewelry can short out electrical contacts
causing sparks, flame, and electrical shock.
· Make sure that fasteners and clamps on the generator set are tight. Keep guards in
position over fans, rotors, etc.
1.5 Battery Gases Are Explosive
· Wear safety glasses when servicing batteries.
· Do not smoke.
· To reduce arcing when disconnecting or reconnecting battery cables, always disconnect
the negative (–) cable of the battery first and reconnect it last.
1.6 General Precautions
· Keep children away from the generator set.
· Wear hearing protection when near an operating generator set.
2 A029N701 (Issue 2)
7. 10-2010 1. Safety Precautions
· Keep a multi-class ABC fire extinguisher readily at hand. Class A fires involve ordinary
combustible materials, such as wood and cloth. Class B fires involve combustible and
flammable liquids and gaseous fuels. Class C fires involve live electrical equipment. (ref.
NFPA No. 10).
· Benzene and lead may be found in gasoline and have been identified by some state and
federal agencies as causing cancer or reproductive toxicity. Do not ingest, inhale, or
contact gasoline.
· Used engine oils have been identified by some state and federal agencies as causing
cancer or reproductive toxicity. Do not ingest, inhale, or contact used engine oil or its
vapors.
· Keep the generator set clean and dry at all times. Excess grease and oil can catch fire
and/or accumulate dirt, which can cause overheating.
· Do not store anything on the generator set, such as oil cans, oily rags, chains or wooden
blocks. A fire could result or operation could be adversely affected.
· Do not work on the generator set when you are mentally or physically fatigued or have
consumed alcohol or drugs.
A029N701 (Issue 2) 3
8. 2 Introduction
2.1 About This Manual
This manual covers the generator sets listed on the front cover. Study this manual and observe
all of its warnings and precautions. Using and maintaining the generator set properly will result
in longer generator set life, better performance, and safer operation.
2.2 Model Identification
Be ready to provide the generator set model and serial numbers on the generator set nameplate
when contacting Cummins Onan for parts, service, or product information. The nameplate and
its location on the generator set is illustrated in the Figure below.
WARNING: Many troubleshooting procedures or replacement of parts present hazards
that can result in equipment damage and severe personal injury or death.
Only trained and experienced service personnnel with knowledge of fuels,
electricity, and machinery hazards should perform service procedures.
Review the Safety Precautions section of this manual.
FIGURE 1. NAMEPLATE LOCATION FOR P2220C, P2927, P2927C, AND P3027 GENERATOR SETS
2.3 Wheel Kit
The assembled wheel kit shown below is optional equipment on P2220c, P2927, P2927c, and
P3027 models. A wheel kit (0541-1340) can be purchased as an accessory.
A029N701 (Issue 2) 5
9. 2. Introduction 10-2010
FIGURE 2. WHEEL KIT INSTALLED
2.4 Fuel Requirements
Use clean, fresh unleaded gasoline with an octane rating (anti-knock index) of 87 or higher.
During part of the year, only mandated "oxygenated" gasoline may be available. While
"oxygenated" gasoline is acceptable for use, it is not preferable. Using leaded gasoline will
result in extra maintenance to remove combustion chamber and spark plug deposits. Do not use
starting fluids and do not use gasoline or gasoline additives (de-icers) containing methanol.
Methanol is corrosive to fuel system components.
WARNING: Evaporative starting fluids, such as ether, are highly explosive which can
result in severe personal injury or death. Do not use starting fluids.
CAUTION: Methanol is corrosive to fuel system components. Do not use gasoline or gasoline
additives containing methanol.
CAUTION: Avoid using leaded gasoline because of the extra engine maintenance that will be
required.
WARNING: Gasoline is highly flammable and explosive which can result in severe
personal injury or death. Do not smoke if you smell gasoline or are near fuel
tanks or gasoline-burning equipment, or are in the area sharing ventilations
with such equipment. Keep flames, sparks, electrical switches, pilot lights,
arc-producting equipment, and all other sources of ignition well away from
the area.
6 A029N701 (Issue 2)
10. 10-2010 2. Introduction
2.5 Generator Set Assembly Instructions
1. Remove the generator set from the box.
WARNING: The generator set is heavy. Dropping the generator set can cause severe
personal injury or death. Keep feet and hands clear when lifting the generator
set.
2. If necessary, install the wheel kit (see the Wheel Kit Assembly Instructions).
3. Add oil to the generator set (see Engine Oil Recommendations).
CAUTION: Too little oil can cause severe engine damage. Make sure that the oil level is above
the Add mark on the dipstick.
4. Add gasoline to the fuel tank (see Fuel Requirements on the previous page).
CAUTION: Methanol is corrosive to fuel system components. Do not use gasoline or gasoline
additives containing methanol.
CAUTION: The use of leaded gasoline will require extra maintenance. Avoid using leaded
gasoline.
2.6 Wheel Kit Assembly Instructions
CAUTION: Improper handling of the generator set can result in equipment damage. Do not
turn the generator set on the side, top, or end. Doing so may damage the
generator set or cause dangerous fuel or oil leakage. Do not place items on top of
the generator set. The wheel kit is designed to support the generator only.
Required Tools
· 10 and 12 mm wrenches, sockets, and ratchet
· Three 6-inch high blocks of wood
· Pliers
Installation Procedure
1. Install the handle assembly (handle, bracket, hinge pin, grips, end plugs, two cotter pins,
and fasteners).
a. Use two long bolts to attach the handle assembly to the frame.
b. Tighten securely; do not crush the frame tube.
2. Block up the generator set under both frame tubes as shown below. Place a block under
the center of the cross-member on the exhaust end.
3. Install the leg assembly.
a. Install a leg assembly (support leg, rubber pad, and fastener) onto each side of the
exhaust end cross-member.
b. Use two bolts and nuts for each leg and tighten securely.
4. Install the wheel and axle assembly (axle assembly and wheel assemblies).
a. Remove the rubber pads secured to the frame where the axle is attached.
b. Remove the cotter pins and loose washers from the axle assembly (axle, two loose
washers, two cotter pins, and fasteners).
A029N701 (Issue 2) 7
11. 2. Introduction 10-2010
c. Install the wheels (flat free tire and wheel); make sure the long hub is to the inside.
d. Reinstall the washers and cotter pins on the axle assembly. Bend one leg of each
cotter pin.
e. Place the axle assembly under the cross member as shown and install four bolts and
nuts. Tighten securely.
No. Description No. Description
1 Frame 4 Support Leg Assembly
2 Wheel Assembly 5 Wooden Blocks
3 Axle Assembly 6 Handle Assembly
FIGURE 3. INSTALLED WHEEL KIT
8 A029N701 (Issue 2)
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13. 3 Starting and Running the Generator
Set
3.1 Control Panel
The control panels for the models covered in this manual are illustrated below. The control
switches, meters, output receptacles, and circuit breaker reset buttons are grouped for
convenient operation.
No. Description No. Description
1 Start/On/Off Switch 4 Earth Ground Lug
2 DC Circuit Breaker Reset 5 Two 120 VAC, 20A Receptacles (GFCI)
3 AC Circuit Breaker Reset 6 12 Volt DC Terminals
FIGURE 4. P2220C CONTROL PANEL
A029N701 (Issue 2) 9
14. 3. Starting and Running the Generator Set 10-2010
No. Description No. Description
1 Start/On/Off Switch 4 One 240 VAC, 30A Receptacle (L14-30R)
2 Earth Ground Lug 5 AC Circuit Breaker Reset
3 Two 120 VAC, 15A Receptacles (GFCI) 6 Two 120 VAC, 15A Receptacles
FIGURE 5. P2927 CONTROL PANEL
10 A029N701 (Issue 2)