parts catalogue manual

1. WE/WS2000 Series
Parts Manual
812687_U1.pmd 19.05.2003, 14:05
1

2. 1
Printed in Germany
TABLE OF CONTENT

3. 3
M1.0-0000-0003
3
TABLE OF CONTENT
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany
REV. 5 06/03
M/P-IDX-4220
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.
General.................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.
Frame and Pivoting carriage (WE) ......................................... 12 .............................................................. Rev.2 02/01
Frame and Pivoting carriage (WS) ......................................... 14 .............................................................. Rev.3 06/03
Covers ................................................................................... 16 .............................................................. Rev.2 08/01
Covers (Platform) .................................................................. 18 .............................................................. Rev.2 08/01
Wheels .................................................................................. 20 .............................................................. Rev.3 08/01
Caster Wheel (Platform) ........................................................ 22 .............................................................. Rev.1 06/03
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.
Power Unit Hydraulic ............................................................. 26 .............................................................. Rev.4 06/03
Hydraulic Accessories Power Unit ......................................... 28 .............................................................. Rev.1 08/01
Hydraulic Tank ....................................................................... 30 .............................................................. Rev.3 08/01
Hydraulic Tank Accessories ................................................... 32
Hydraulic TL Mast (1,25t/1,35t).............................................. 34 .............................................................. Rev.2 02/01
Hydraulic TL Mast (1,6t/1,8t and Platform)............................. 36 .............................................................. Rev.2 02/01
Hydraulic Accessories TL Mast ............................................. 38,40 ......................................................... Rev.2 06/03
Hydraulic TF Mast (1,25t/1,35t) ............................................. 42 .............................................................. Rev.3 08/01
Hydraulic TF Mast (1,6t/1,8t and Platform) ............................ 44 .............................................................. Rev.3 08/01
Hydraulic TT Mast (1,6t/1,8t and Platform) ............................ 46 .............................................................. Rev.2 02/01
Hydraulic Accessories TT Mast ............................................. 48,50 ......................................................... Rev.1 08/01
Pump Motor (1,25t/1,35t) ....................................................... 52 .............................................................. Rev.1 02/01
Pump Motor (1,6t/1,8t and Platform)...................................... 54 .............................................................. Rev.1 02/01
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.
Drive Unit............................................................................... 58 .............................................................. Rev.2 02/01
Gearbox................................................................................. 60 .............................................................. Rev.1 02/01
Drive Motor ............................................................................ 62 .............................................................. Rev.1 02/01
Knuckle.................................................................................. 64 .............................................................. Rev.2 08/01
Knuckle (Platform) ................................................................. 66 .............................................................. Rev.1 08/01
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.
Elektrical Parts ...................................................................... 70,72 ......................................................... Rev.4 06/03
Pump Contactor .................................................................... 74 .............................................................. Rev.1 08/01
Forward/Reverse Contactor ................................................... 76
Control Handle ...................................................................... 78 .............................................................. Rev.2 06/03
Control Handle (Hydraulic Accessories) ................................ 80,82 ......................................................... Rev.2 06/03
Emergency Disconnect.......................................................... 84 .............................................................. Rev.2 08/01
Battery Charger ..................................................................... 86 .............................................................. Rev.1 06/03
Mast Wiring TL Mast (Hydraulic Accessories) ...................... 88 .............................................................. Rev.1 08/01
Mast Wiring TT Mast (Hydraulic Accessories) ...................... 90 .............................................................. Rev.1 08/01
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.
Brake (1,25t/1,35t) ................................................................. 94 .............................................................. Rev.3 06/03
Brake (1,6t/1,8t and Platform) ................................................ 96 .............................................................. Rev.3 06/03

4. 4
M1.0-0000-0004
4
TABLE OF CONTENT
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany
M/P-IDX-4220
REV. 5 06/03
SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.
Steering Column .................................................................... 100 ............................................................Rev.4 06/03
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
TL Mast (1,25t/1,35t) ............................................................. 104,106 ..................................................... Rev.2 06/03
TL Mast (1,6t/1,8t) ................................................................. 108,110 ..................................................... Rev.3 06/03
TF Mast (1,25t/1,35t) ............................................................. 112,114 ..................................................... Rev.3 06/03
TF Mast (1,6t/1,8t) ................................................................. 116,118 ..................................................... Rev.2 08/01
TT Mast ................................................................................. 120,122,124,126 ....................................... Rev.4 06/03
Fork Carriage (WE 1,25t) ...................................................... 128 ............................................................Rev.2 08/01
Fork Carriage (WE 1,6t) ........................................................ 130 ............................................................Rev.2 08/01
Fork Carriage (WS 1,35t) ...................................................... 132 ............................................................Rev.3 06/03
Fork Carriage (WS 1,8t) ........................................................ 134
Load Backrest ....................................................................... 136
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder (TL Mast 1,25t/1,35t).......................................... 140 ............................................................Rev.1 02/01
Lift Cylinder (TL/TT Mast 1,6t/1,8t) ........................................ 142 ............................................................Rev.1 02/01
Lift Cylinder (TF Mast 1,25t/1,35t) ......................................... 144 ............................................................Rev.1 02/01
Lift Cylinder (TF Mast 1,6t/1,8t) ............................................. 146 ............................................................Rev.1 02/01
Free Lift Cylinder (TF Mast 1,25t/1,35t) ................................. 148 ............................................................Rev.1 02/01
Free Lift Cylinder (TF/TT Mast 1,6t/1,8t) ................................ 150 ............................................................Rev.1 02/01
SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.
Platform ................................................................................. 154, 156 .................................................... Rev.3 06/03
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.
Labels and Decals ................................................................. 160 ............................................................Rev.3 06/03

5. 5
Printed in Germany
INTRODUCTION

6. 7
M1.0-0000-0007
7
INTRODUCTION
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany M/P-ITD-4220
Important customer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as
stipulated in the operator manual.
Any additional work must be performed by Crown
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained, please
contact Crown for relevant training courses.
Subsequent Attachments and Modifications
made to the Truck
DANGER!
Any proposed modification which would
alter the original condition of the truck
when delivered, must first be assessed and
approved in writing by Crown Gabelstapler
GmbH.
● The net weight and position of
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
Ordering Spare Parts
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the
utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133

7. Printed in Germany
9
PARTS

8. Printed in Germany
11
SECTION 1

9. M1.0-0000-00012
M1.0-0000-00012
12
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany
1
2
3
4
5 6
7
8
9
1 0
1 1
6
1 0
7
8
MP-1.0-4220
REV. 2 02/01
M0602
FRAME AND PIVOTING CARRIAGE
WE

10. 13
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220
REV. 2 02/01
FRAME AND PIVOTING CARRIAGE
0........................................................................ Frame WE............................................................................................... 1
1........................... 802884-002 ............................. Frame Assembly (1.25t TL/TF)......................................................... 1
803501-002 ............................. Frame Assembly (1.6t TL/TF)........................................................... 1
803501-003 ............................. Frame Assembly (1.6t TT) ................................................................ 1
806061-001 ............................. Frame Assembly (1.4t TL/TF - Platform).......................................... 1
806061-002 ............................. Frame Assembly (1.4t TT - Platform) ............................................... 1
806061-003 ............................. Frame Assembly (1.25t TL/TF - Platform)........................................ 1
2........................... 803027 ..................................... Bracket .............................................................................................. 1
3........................... 050005-037 ............................. Screw ................................................................................................ 3
4........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2
5........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1
6........................... 803057 ..................................... Bushing ............................................................................................. 2
7........................... 050006-071 ............................. Screw ................................................................................................ 2
8........................... 050008-050 ............................. Nut .................................................................................................... 2
9........................... 803198-001 ............................. Battery Rollers .................................................................................. 4
803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4
10.......................... 050051-004 ............................. Screw ................................................................................................ 4
11.......................... 803043 ..................................... Shaft (welded on) ............................................................................. 2
053002-001 ............................. Grease .............................................................................................. AR
053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

11. M1.0-0000-00014
M1.0-0000-00014
14
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany
1
2
3
4
5
6
7
8
9
1 0
1 1
6
1 0
MP-1.0-4220
REV. 2 02/01
M0603
FRAME AND PIVOTING CARRIAGE
WS

12. 15
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220
REV. 3 06/03
FRAME AND PIVOTING CARRIAGE
0........................................................................ Frame WS............................................................................................... 1
1........................... 802884-001-01 ........................ Frame Assembly (1.35t/width 864 mm) ........................................... 1
802884-001-02 ........................ Frame Assembly (1.35t/width 1067 mm) ......................................... 1
802884-001-03 ........................ Frame Assembly (1.35t/width 1270 mm) ......................................... 1
803501-001-01 ........................ Frame Assembly (1.8t/width 864 mm) ............................................. 1
803501-001-02 ........................ Frame Assembly (1.8t/width 1067 mm) ........................................... 1
803501-001-03 ........................ Frame Assembly (1.8t/width 1270 mm) ........................................... 1
806061-004-01 ........................ Frame Assembly (Platform - width 864 mm).................................... 1
806061-004-02 ........................ Frame Assembly (Platform - width 1067 mm).................................. 1
806061-004-03 ........................ Frame Assembly(Platform - width 1270 mm)................................... 1
2........................... 803027 ..................................... Bracket .............................................................................................. 1
3........................... 050005-037 ............................. Screw ................................................................................................ 3
4........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2
5........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1
6........................... 803057 ..................................... Bushing ............................................................................................. 2
7........................... 050006-071 ............................. Screw ................................................................................................ 2
8........................... 050008-050 ............................. Nut .................................................................................................... 2
9........................... 803198-001 ............................. Battery Rollers .................................................................................. 4
803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4
10.......................... 050051-004 ............................. Screw ................................................................................................ 4
11.......................... 803043 ..................................... Bolt (welded on) ............................................................................... 2
053002-001 ............................. Grease .............................................................................................. AR
053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

13. M1.0-0000-00016
M1.0-0000-00016
16
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany
26
23
11
24
26
25
23
21
19
15
22
20
13
12
10
2
3
4
5
9
8
16
17
4
5
6
1
7
22
2
18
14
18
14
7
27
27
27
MP-1.0-4220
M0647
REV. 1 02/01
COVERS

14. 17
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220
REV. 2 08/01
COVERS
1..................... 803092 .................................... Cover ...................................................................................................... 1
2..................... 803259-001 ............................. Cover ...................................................................................................... 1
3..................... 050008-014 ............................. Nut .......................................................................................................... 9
804987-001 ............................. Washer ................................................................................................... 9
4..................... 803139 .................................... Nut .......................................................................................................... 2
5..................... 050004-041 ............................. Screw ...................................................................................................... 2
6..................... 050005-027 ............................. Screw ...................................................................................................... 2
7..................... 050005-028 ............................. Screw ...................................................................................................... 1
8..................... 803314-001 ............................. Cover ...................................................................................................... 1
9..................... 050006-022 ............................. Screw ...................................................................................................... 2
050009-013 ............................. Washer ................................................................................................... 2
10.................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1
11.................... 803529 .................................... Support (LH)........................................................................................... 1
12.................... 115478 .................................... Lens ........................................................................................................ 1
13.................... 803544 .................................... Screw ...................................................................................................... 4
14.................... 050051-001 ............................. Screw ...................................................................................................... 4
15.................... 802902-001 ............................. Dash Board (RH).................................................................................... 1
16.................... 803527 .................................... Support (RH) .......................................................................................... 1
17.................... 803544 .................................... Screw ...................................................................................................... 4
18.................... 050009-018 ............................. Washer ................................................................................................... 2
19.................... 803051-001 ............................. Cover ...................................................................................................... 1
803920 .................................... Noise Cushion ........................................................................................ 1
20.................... 803051-002 ............................. Cover ...................................................................................................... 1
803920 .................................... Noise Cushion ........................................................................................ 1
21.................... 803080 .................................... Cover (Anderson) ................................................................................... 1
803876 .................................... Cover (Schaltbau) .................................................................................. 1
22.................... 050008-014 ............................. Nut .......................................................................................................... 1
050009-014 ............................. Washer ................................................................................................... 3
23.................... 803139 .................................... Nut .......................................................................................................... 2
24.................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2
25.................... 803312-001 ............................. Battery Lid .............................................................................................. 1
26.................... 050004-041 ............................. Screw ...................................................................................................... 2
27.................... 050009-004 ............................. Washer ................................................................................................... 4
053002-001 ............................. Grease .................................................................................................... AR
053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

15. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.

16. M1.0-0000-00018
M1.0-0000-00018
18
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany
MP-1.0-4220
MP1164
REV. 1 02/01
COVERS
Platform

17. 19
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220
REV. 2 08/01
COVERS
1..................... 803312-001 ............................. Battery Lid .............................................................................................. 1
2..................... 050004-041 ............................. Screw ...................................................................................................... 2
3..................... 050009-004 ............................. Washer ................................................................................................... 4
4..................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2
5..................... 803080 .................................... Cover (Anderson) ................................................................................... 1
803876 .................................... Cover (Schaltbau) .................................................................................. 1
6..................... 803139 .................................... Nut .......................................................................................................... 2
7..................... 050004-041 ............................. Screw ...................................................................................................... 4
8..................... 050008-014 ............................. Nut .......................................................................................................... 1
050009-014 ............................. Washer ................................................................................................... 3
9..................... 802902-001 ............................. Dash Board (RH).................................................................................... 1
10.................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1
11.................... 803527 .................................... Support (RH) .......................................................................................... 1
12.................... 050009-018 ............................. Washer ................................................................................................... 1
13.................... 050051-001 ............................. Screw ...................................................................................................... 2
14.................... 803544 .................................... Screw ...................................................................................................... 4
15.................... 803529 .................................... Support (LH)........................................................................................... 1
16.................... 050051-001 ............................. Screw ...................................................................................................... 2
050009-018 ............................. Washer ................................................................................................... 1
17.................... 803544 .................................... Screw ...................................................................................................... 4
18.................... 115478 .................................... Lens ........................................................................................................ 1
19.................... 806048 .................................... Cover ...................................................................................................... 1
20.................... 050071-006 ............................. Screw ...................................................................................................... 4
21.................... 803051-002 ............................. Cover ...................................................................................................... 1
803920 .................................... Noise Cushion ........................................................................................ 1
22.................... 803051-001 ............................. Cover ...................................................................................................... 1
803920 .................................... Noise Cushion ........................................................................................ 1
23.................... 803259-001 ............................. Cover ...................................................................................................... 1
24.................... 803139 .................................... Nut .......................................................................................................... 2
25.................... 050008-014 ............................. Nut .......................................................................................................... 9
804987-001 ............................. Washer ................................................................................................... 9
26.................... 806038 .................................... Cover ...................................................................................................... 1
27.................... 050071-034 ............................. Screw ...................................................................................................... 5
28.................... 807576 .................................... Skirt ........................................................................................................ 1
29.................... 050006-056 ............................. Screw ...................................................................................................... 4
050009-029 ............................. Washer ................................................................................................... 4
804863-007 ............................. Cage Nut ................................................................................................ 1
30.................... 050067-047 ............................. Screw ...................................................................................................... 3
31.................... 050008-038 ............................. Nut .......................................................................................................... 3
053002-001 ............................. Grease .................................................................................................... AR
053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

18. M1.0-0000-00020
M1.0-0000-00020
20
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany
2
4
3
5
1
8
1 4
1 3
1 2
1 1
1 9
1 8
1 7
1 1
1 4
8
1 6
1 5
2 0
2 1
2 2
9
7
6
6
6
6
1 0
1 0
MP-1.5-4220
REV. 2 02/01
M1142
WHEELS