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1. LP3010/3020 Series
Order Number: 812521-006
MS-LP31010/3020-GB 09/02 • Rev. B • Printed in Germany
Maintenance Manual

2. M1.0-0000-000A
A
REVISION
MS-LP31010/3020-GB 09/02 • Rev. A • Printed in Germany MS-REV-3010
Overview of Revisions:
Page 3 Rev.1 04/00 General corrections and additions to the text.
Reference to authorised service personnel added.
Page 85 Rev.1 09/02 In table E-09 battery supply changed from 48 V to 24 V.
Page 78 Rev.1 09/02 In table E-02: emergency disconnect switch test description changed.
Page 96 Rev.1 09/02 Programmer / menu structure for the steering controller corrected,
missing tables (alarms etc.) inserted on the following pages.
Page 102 Rev.1 09/02 Remote control for platform: diagram and photo added to clarify application and
connection.Text corrected.
Page 114 Rev.1 09/02 Diagram and description of brake corrected, as only a single stage brake is used.
Page 115 Rev.1 09/02 Diagram of brake corrected, as only a single stage brake is used.
Page 169 Rev.1 09/02 Crown abbreviations added to the wiring diagram in brackets.
Page 173 ff. Rev. 2 09/02 Explanations in table Hyd_Dia-1-GB corrected.
Hydraulic diagram references to truck types and variants corrected.

3. I
Printed in Germany
TABLE OF CONTENT

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5. III
TABLE OF CONTENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
Table of Content
ITD – INTRODUCTION PAGE SER-NR. CUT REV.
Safety Symbols used in the Manual ................................... 3 ................................................................ Rev.1 04/00
General Maintenance and Repair Safety Notes................... 3
Maintenance and Repair.................................................... 3 ................................................................ Rev.1 04/00
Before Leaving the Truck ................................................... 4
Before Carrying out Work on the Truck .............................. 4
Before Operating the Truck ................................................ 4
Warnings and Labels on theTruck ...................................... 4
General ................................................................................. 7
Operating Instructions ....................................................... 7
ServiceTraining................................................................. 7
Ordering Spare Parts ........................................................ 7
Using the Manual .............................................................. 7
Model-Number ...................................................................... 8
M1 – LUBRICATION AND ADJUSTMENT PAGE SER-NR. CUT REV.
Jacking up the Truck ......................................................... 11
Lifting the Vehicle with a Crane ......................................... 12
Lifting the Vehicle with a Fork-Lift Truck ....................... 12
Towing the vehicle away .............................................. 12
Access to Components................................................ 13
LP3010 Overview .............................................................. 13
LP3020 Overview .............................................................. 14
LP 3010 Overview – High Version ................................ 15
Access to Components................................................ 17
Access to Drive Unit, Hydraulic
System and Electrical Components .................................. 18
Maintenance ......................................................................... 19
Operator Involvement........................................................ 19
Daily Maintenance Record ................................................ 19
Inspection and Maintenance
Schedule........................................................................... 19
Scheduled Replacement of High Pressure Hoses ............. 22
Monthly or Every 100 Operating Hours.............................. 23
Every 3 Months or 250 Operating Hours ........................... 25
Every 6 Months or 500 Operating Hours ........................... 27
Annually or Every 1,000 Operating Hours.......................... 29
Recommended Lubricants................................................. 31
Lubrication Points, Overview ............................................. 33
Torques ................................................................................. 34
M2 – HYDRAULICS PAGE SER-NR. CUT REV.
Changing Hydraulic Oil ....................................................... 37
Hydraulic Pipes and Accessories ....................................... 37
Removing the Hydraulic Unit ............................................. 38
Replacing the Hydraulic Pump .......................................... 39
Removal ...................................................................... 39
Installation ................................................................... 39
Commissioning ............................................................ 39
Pump Motor ...................................................................... 40
Replacing the Hydraulic Filter ........................................... 40
Oil Change ........................................................................ 41
Valve Block ........................................................................... 42
Pressure Relief Valves ...................................................... 42
Operation .......................................................................... 42

6. IV
TABLE OF CONTENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
M2 – HYDRAULICS PAGE SER-NR. CUT REV.
Platform Lift Pressure Relief Valve Setting................... 42
Aux. Lift Pressure Relief Valve Setting ......................... 43
Non-ReturnValve .............................................................. 43
Functional Test:............................................................ 43
CompensationValve ......................................................... 43
Functional Test:............................................................ 43
Line Break Safety Device ................................................. 44
Tools Required: ............................................................ 44
Line Break Safety Device Functional Test .................... 44
Emergency LoweringValve ............................................... 45
Tools Required: ............................................................ 45
Emergency Lowering Valve Functional Test .................. 45
M3 – DRIVE UNIT PAGE SER-NR. CUT REV.
Drive Unit .............................................................................. 49
Preparation ....................................................................... 49
Drive Unit Removal ........................................................... 49
Gear Unit Repair ............................................................... 51
General ........................................................................ 51
Drive Unit Removal ...................................................... 51
Gear Unit Assembly.......................................................... 53
Installing the Drive Unit ..................................................... 54
M4 – ELECTRICS PAGE SER-NR. CUT REV.
Electrical Components ........................................................ 57
AV
Alarm ................................................................................ 57
CX
Horn .................................................................................. 57
F1, F2, FA,FA4
Fuses ............................................................................... 57
F3, FA3
Fuses ............................................................................... 57
OPTION
F01
Aisle Recognition Sensor .................................................. 57
OPTION
F02
Aisle Recognition Sensor .................................................. 57
FE
Brake ................................................................................ 57
HN3
Alarm ................................................................................ 57
K1, K2
Travel Direction Contactors ............................................... 57
K4
Main Contactor ................................................................. 57
K6
Steering Contactor ............................................................ 58
M1
Traction Motor ................................................................... 58
M2
Pump Motor ...................................................................... 58
M3
Steering Motor .................................................................. 58
MAC
Chain Slack Switch ........................................................... 58
MBC ................................................................................. 58
MF
Steering Limit Switch ........................................................ 58

7. V
TABLE OF CONTENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
M4 – ELECTRICS PAGE SER-NR. CUT REV.
MFC
Lift Limit Switch (Cabin) .................................................... 58
MFF
Lift Limit Switch (Forks) .................................................... 58
OPTION
MFT
Overhead Guard Monitor ................................................... 58
OPTION
MLS
Lift Interruption Switch ...................................................... 58
MMI,MMA,PT
Transmitter ........................................................................ 58
OPTION
MPR
Door Switch ...................................................................... 59
MP1,MP3
Pallet Recognition Switch.................................................. 59
MR
Lower Brake Switch .......................................................... 59
MS1, MS2
Steering:Tachogenerator ................................................... 59
MSC,MDC,PTP
Cabin Lift / Lower .............................................................. 59
MV2, MV3
Lift Height Dependent Speed Reduction ............................ 59
PE
Emergency Disconnect Switch ......................................... 59
PCE, PCEglf
Brake Switch .................................................................... 60
PCS, PCD
Fork Lift/Lower .................................................................. 60
PCS, PCSD, MCS
Dead Man Switch .............................................................. 60
OPTION
PCT,MCT
Aisle GuidanceTwo-Hand Switch ...................................... 60
PCX, PCXglf
Horn Switch ...................................................................... 60
PEA
Chain Slack Bypass Switch .............................................. 60
OPTION
PFA
Work Lights Switch ........................................................... 60
OPTION
PLS
Bypass Switch .................................................................. 60
PS
Pressure Switch................................................................ 60
PTR
Steering Angle Potentiometer ............................................ 61
QC
Key Switch........................................................................ 61
RL1
Trip Relay .......................................................................... 61
MK3NTraction Controller..................................................... 62
General ............................................................................. 62
Precautionary Measures .............................................. 62
Maintenance ..................................................................... 62
Replacing theTraction Controller ....................................... 62
Settings after Replacing theTraction
Controller ..................................................................... 63

8. VI
TABLE OF CONTENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
M4 – ELECTRICS PAGE SER-NR. CUT REV.
MK3N Lift Controller ............................................................ 64
General ............................................................................. 64
Precautionary Measures .............................................. 64
Maintenance ..................................................................... 64
Replacing the Lift Controller .............................................. 64
Settings after Replacing the Lift Controller ................... 65
EPS-DC Steering Controller ................................................ 66
General ............................................................................. 66
Precautionary Measures .............................................. 66
Maintenance ..................................................................... 66
Replacing theTraction Controller ....................................... 66
Settings after Replacing the Steering Controller ........... 67
Replacing Fuses .......................................................... 67
Graphic Display.................................................................... 68
General ............................................................................. 68
Precautionary Measures .............................................. 68
Maintenance ..................................................................... 68
Replacing the Graphic Display .......................................... 69
Settings after Replacing the Graphic Display ............... 69
Programmer ......................................................................... 71
General ............................................................................. 71
Connecting the programmer and the adapter ..................... 72
Data Connection to the Pump Controller: ..................... 72
Data connection to the Traction Controller: ................... 72
Data Connection to the Graphical Display .................... 73
Operating Menu ................................................................ 74
General ........................................................................ 74
Menu Functions ........................................................... 74
Graphic Display, Menu Structure.................................. 75
Graphic Display; Parameter Change Menu ......................... 76
Maximum Speed Setting ................................................... 77
Graphic Display
TESTER Menu ................................................................. 78 ............................................................. Rev. 1 09/02
Graphic Display
SAVE PARAMETER Menu ............................................... 79
Graphic Display
ALARMS Menu ................................................................. 80
Graphic Display
Language Reference List for the ALARM Menu................ 84
Graphic Display
SET OPTIONS Menu........................................................ 85
Graphic Display
ADJUSTMENTS Menu ..................................................... 86
Traction Control System, Menu Structure ..................... 87
Traction Control System, PARAMETER CHANGE Menu .... 88
Traction Control System,
TESTER Menu ...................................................................... 89
Traction Control System,
ALARMS Menu ..................................................................... 90
Traction Control System,
SET MODEL Menu ............................................................... 91
Lift Control System, Menu Structure................................... 92
Lift Control System,
PARAMETER CHANGE Menu .............................................. 93
Lift Control System,
TESTER Menu ...................................................................... 94
Lift Control System,
ALARMS Menu ..................................................................... 95

9. VII
TABLE OF CONTENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
M4 – ELECTRICS PAGE SER-NR. CUT REV.
Steering Control System, Menu Structure .......................... 96 ............................................................. Rev. 1 09/02
Steering Control System,
PARAMETER CHANGE Menu .............................................. 97
Steering Control System,
TESTER menu ...................................................................... 98
Steering Control System,
SET OPTIONS menu ............................................................ 99
Steering Control System,
ADJUSTMENTS menu.......................................................... 100
Steering Control System, ALARM ....................................... 101
Audible Alarm ................................................................... 101
Programmer, ALARMS menu ............................................ 101
Remote Control for Platform ............................................... 102
Traction Control System SafetyTest ................................... 103
Electric Motors ..................................................................... 105
General Maintenance Instructions ..................................... 105
Preparation .................................................................. 105
Important Maintenance Instructions ................................... 105
Drive Motor Maintenance ..................................................... 106
Access to Brushes ........................................................... 106
Maintenance ..................................................................... 106
Armature ...................................................................... 106
Bearings ...................................................................... 106
Pump Motor Maintenance ................................................. 107
Access to Brushes ...................................................... 107
Maintenance ................................................................ 107
Armature ...................................................................... 107
Bearings ...................................................................... 107
Steering Motor Maintenance ............................................... 108
Access to Brushes ........................................................... 108
Maintenance ..................................................................... 108
Battery .............................................................................. 109
General ............................................................................. 109
Operation .......................................................................... 109
Replacing the Battery........................................................ 109
M-5 – BRAKE PAGE SER-NR. CUT REV.
General Functional Description ......................................... 113
Removal ........................................................................... 113 ........................................................... Rev. 1 09/02
Assembly ......................................................................... 114 ........................................................... Rev. 1 09/02
Air Gap Setting ................................................................. 114 ........................................................... Rev. 1 09/02
Brake Moment Setting ...................................................... 114 ........................................................... Rev. 1 09/02
Brake Test......................................................................... 114 ........................................................... Rev. 1 09/02
M6 – STEERING PAGE SER-NR. CUT REV.
Steering ................................................................................ 119
Operation .......................................................................... 119
Steering Chain Adjustment ............................................... 119
Steering Pod Removal / Installation .................................. 120
Steering Motor Removal / Assembly ................................. 120
SteeringTransmission
Removal / Assembly......................................................... 121
Potentiometer (PTR) Installation ....................................... 122
FunctionalTest............................................................. 122
Steering Limit Switch (MF) ................................................ 122
Replacing the Steering Limit Switches ......................... 122
Limit Switch Test .......................................................... 123
Limit Switch Adjustment .............................................. 123

10. VIII
TABLE OF CONTENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
M7 – LIFTING MECHANISM PAGE SER-NR. CUT REV.
Torques ............................................................................. 127
Fork Settings .................................................................... 127
Mast Control
(Fitted) .............................................................................. 127
Flaking .............................................................................. 127
Mast Stop Buffer .............................................................. 127
Fork Carriage Stop Screws ............................................... 127
Removing the Platform without Aux. Lift
(1200 mm lift height) ......................................................... 128
Removing the Platform with Aux. Lift
(1200 mm lift height) ......................................................... 130
Removing Platform without Aux. Lift
(1800 mm lift height) ......................................................... 133
Removing Platform with Aux. Lift
(1800 mm lift height) ......................................................... 136
Mast Rollers ......................................................................... 139
Removing the Mast Rollers ............................................... 139
Fitting the Mast Rollers ..................................................... 139
Guide Rollers ....................................................................... 139
Guide Roller Removal ....................................................... 139
Guide Roller Installation .................................................... 140
Platform Installation (all variants) ...................................... 141
Fork Carriage (Aux. Lift Only) ............................................ 142
Fork Carriage Removal ................................................ 142
Removing the Fork Carriage Rollers ............................. 143
Fork Carriage Roller Installation ................................... 143
Fork Carriage Installation ............................................. 144
Tensioning the Lift Chain .............................................. 144
Lift Chains ............................................................................ 146
General ............................................................................. 146
INSPECTION.................................................................... 146
Cleaning....................................................................... 146
Wear ............................................................................ 146
Chain Dimensions: ....................................................... 146
Freedom of Movement ................................................. 147
Chain Anchor and Pulleys ............................................ 147
Worn or Missing Plates ................................................ 147
Protruding or Turned Chain Pins ................................... 147
Corrosion ..................................................................... 148
Chain LateralWear ....................................................... 148
Misalignment of Lift Components ................................. 148
LIFT CHAIN LUBRICATION .............................................. 149
Fork Tine Test ................................................................... 150
General ........................................................................ 150
Fork Identification ........................................................ 150
Repairs ........................................................................ 150
Crack Inspection .......................................................... 150
Fork BladeWarping ...................................................... 151
Verticality Test ............................................................. 151
Measuring the Fork Tip Width ....................................... 152
ForkTine Height Difference.......................................... 152
Fork Stop ..................................................................... 152
Wear ............................................................................ 153

11. IX
TABLE OF CONTENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
M8 – CYLINDERS PAGE SER-NR. CUT REV.
Cylinders .............................................................................. 157
General ............................................................................. 157
Plunger Cylinders (single-acting) .................................. 157
Piston Cylinder (Double-Acting Cylinder) ...................... 158
Maintenance ..................................................................... 160
Inspection ......................................................................... 160
Seal Installation ................................................................ 161
General ........................................................................ 161
Aux. Lift Cylinder ................................................................. 161
Removal - Preparation ...................................................... 161
Aux. Lift Cylinder Removal ................................................ 161
Repairing the Aux. Lift Cylinder ......................................... 162
Disassembly ................................................................ 162
Inspection ................................................................... 162
Assembly .................................................................... 163
Aux. Lift Cylinder Assembly .............................................. 163
Lift Cylinder .......................................................................... 163
Removal - Preparation ...................................................... 163
Lift Cylinder Removal ........................................................ 164
Repairing the Lift Cylinder ................................................. 164
Disassembly ................................................................ 164
Inspection .................................................................. 165
Lift Cylinder Assembly ...................................................... 165
DIA – ELECTRICAL DIAGRAMS PAGE SER-NR. CUT REV.
Electrical Circuit .................................................................. 169
HYD – HYDRAULIC SCHEMATIC PAGE SER-NR. CUT REV.
Hydraulic System ................................................................. 173
Operation .......................................................................... 173 ........................................................... Rev. 2 09/02
HLP3010,
1025 mm lift height, without aux. lift .................................. 174 ........................................................... Rev. 2 09/02
LP3020, 1845 mm lift height,
with aux. lift....................................................................... 175 ........................................................... Rev. 2 09/02
LP3010, 1620 mm lift height,
without aux. lift .................................................................. 176 ........................................................... Rev. 2 09/02
LP3020, 2440 mm lift height,
with aux. lift....................................................................... 177 ........................................................... Rev. 2 09/02

12. 1
Printed in Germany
SAFETY

13. 3
3
MP/MS-0000-MA
SAFETY
MS/MP-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
REV. 1 4/00
OPTION
Safety Symbols used in the
Manual
To help guide you through the manual and to highlight
particular danger areas, we have used graphic illustra-
tions:
DANGER
This symbol indicates life-threatening risks
● Failure to comply with this notice may
result in severe or fatal injuries to yourself
or other people.
WARNING
This symbol indicates the risk of serious
injury and/or serious material damage.
● Failure to comply with this notice may
result in severe injuries to yourself or other
people and/or serious material damage.
CAUTION
This symbol indicates the risk of minor
injury and/or minor material damage.
● Failure to comply with this notice may
result in minor injuries to yourself or other
people and/or minor material damage.
INFORMATION
Contains additional information with
supplementary notes and hints.
OPTION
These items relate to optional features not
supplied with the standard version.
General Maintenance and Repair
Safety Notes
DANGER
Read the safety notices in the truck Mainte-
nance and Operator's Manuals.
● Failure to do so could result in severe or
fatal injuries to maintenance personnel
and/or other persons.
Motorised vehicles can be dangerous if maintenance
and service are neglected. For this reason maintenance
and inspections must be carried out at regular short
intervals by trained personnel working to approved
company guidelines.
DANGER
Follow all national/local safety regulations
applicable for maintenance work, e.g. for
work on higher levels.
● Failure to do so could result in severe or
fatal injuries to maintenance personnel
and/or other persons.
Maintenance and Repair
1. Maintenance work must only be carried out in
accordance with the test and maintenance pro-
gram contained in the present Maintenance
Manual and any applicable service notices.
2. Only qualified and authorised personnel may
carry out work on the truck.
3. Always keep fire extinguishers in good working
condition. Do not approach fluid levels or leaks
with a naked flame.
4. To clean, use a non flammable, non combustible
cleaning solution which is groundwater-neutral.
Only carry out cleaning with an oil separator.
Protect the electrical system from dampness.
5. Keep the service area clean, dry and well-venti-
lated.
6. Do not allow oil to penetrate the ground or enter
the draining system. Used oil must be recycled.
Oil filters and desiccants must be treated as
special waste products. Relevant applicable
regulations must be followed.
7. Neutralise and thoroughly rinse any spilled
battery fluid immediately.

14. 4
4
MP/MS-0000-MA
SAFETY
MS/MP-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
REV. 1 4/00
8. Keep the truck clean. This will facilitate the loca-
tion of loose or faulty components.
9. Make sure that capacity and data plates, warn-
ings and labels are legible at all times.
10. Alterations or modifications by the owner or
operator are not permitted without the express
written authorisation from Crown.
11. Only use original Crown spare parts to ensure the
reliability, safety and suitability of the Crown truck.
Before Leaving the Truck
● Stop the truck.
● Lower the fork carriage fully.
● Apply the parking brake.
● Turn off the truck and remove the key.
● Block all wheels when parking on an uneven
surface.
Before Carrying out Work on the Truck
● Raise the truck to free the drive wheel. Press the
emergency Stop button and disconnect the
battery.
● Prevent the truck from rolling away.
● Before carrying out work on the hoist frame, the
lift mast or on the fork carriage: Block these parts
according to maintenance instructions in order to
prevent them from dropping.
● Only carry out operational testing when there is
sufficient room to manoeuvre, to avoid the risk of
injury to yourself and others.
Before Operating the Truck
● Check the safety devices.
● Get into the driver's seat.
● Check the operation of the lifting device, travel
direction switch, speed control, steering, warning
devices and brakes.
Warnings and Labels on the Truck
During regular maintenance check that the warnings
and labels on the truck are complete and legible.
● Clean any illegible labels.
● Replace any faulty or missing labels.
The order and meaning of the warnings and labels on
the truck are described in section 10.9 of the parts
manual.

15. 5
Printed in Germany
INTRODUCTION

16. 7
M1.0-0000-0007
7
INTRODUCTION
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany MS-ITD-3010
General
The present manual is designed for Customer Service
engineers who wish to familiarise themselves with the
maintenance work required for the various truck compo-
nents.
It also contains troubleshooting sections which can be
used to identify and remedy truck faults.
INFORMATION
This book is not an operating manual. It is
designed solely for specialist personnel
who have been trained and authorised to
carry out the work described in the manual.
This manual therefore contains fewer and less detailed
warnings than the Operator's Manual, as the latter is aimed
at persons who have very little or no prior experience at
all.
Operating Instructions
This manual contains no operating instructions. An
operating instructions manual is supplied with the vehicle.
Additional copies can be ordered as required.
With the help of this manual you and your personnel will
be able to ensure the long service life, operational safety
and error free functioning of your CROWN vehicle.
Service Training
CROWN offers the appropriate vehicle related training for
service personnel. Details on this training can be obtained
from CROWN on request.
Ordering Spare Parts
The maintenance manual does not cover spare parts.The-
se are listed in a separate manual.
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the
utilisable loads, technical data and dimensions for
thisseries. Brochures can be obtained from your CROWN
dealer or from the following address:
CROWN Gabelstapler GmbH
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
Using the Manual
The manual is divided into sections. The following table
shows how the manual is structured.
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17. 8
M1.0-0000-0008
8
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
INTRODUCTION
MS-ITD-3010
Model-Number
This manual describes the maintenance and repairs for the following truck versions:
Model-Number
Modeldescription
Mid Level Order Picker with 1.000 kg capacity
LP3010
Modeldescription
Mid Level Order Picker with 1.000 kg capacity
(incl. auxiliary lift)
LP3020

18. 9
Printed in Germany
LUBRICATION AND ADJUSTMENT

19. 11
11
LUBRICATION AND ADJUSTMENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany MS-1.0-3010
Jacking up the Truck
To jack up the truck, proceed as follows:
The platform must be lowered (see illustration).
DANGER
Always support the raised truck on square
blocks or other appropriate material to
relieve the trolley. Never put your hands or
other parts of the body underneath a non-
supported truck.
● Improper handling of the truck or the
auxiliary equipment can result in fatal
accidents.
● Secure both loadwheels with a wedge (1).
● Apply a jack with sufficient capacity
(for LP without battery: > 1100 kg, with max.
battery: > 1400 kg) at the middle of the chassis
frame (2) and raise the truck (max. 20 mm).
● Place sufficiently sized wooden blocks (hard
wood) on both sides underneath the chassis and
lower the truck onto the blocks (3).
● Apply the jack to one of the outriggers.
Raise the outrigger until the loadwheel clears the
floor.
Maximum loadwheel distance off the floor 20 mm.
● Place a wooden block underneath the outrigger
and lower the outrigger onto the block (4).
● Jack up the outrigger on the other side and lower
it onto a block (5).
1
2
3
4
5 3
M1907
Jacking Points

20. 12
12
LUBRICATION AND ADJUSTMENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
MS-1.0-3010
Lifting the Vehicle with a Crane
Attach the chains or lifting straps as shown in Figs.
M1908 and 1909.
DANGER!
Check that both the crane/lift truck and lifting
equipment have sufficient lifting capacity.
● A toppling crane or fork-lift truck or a falling
load can cause fatal injuries.
Lifting the Vehicle with a Fork-Lift
Truck
The LP 3010 / 3020 can be raised using a fork-lift truck.
Required capacity:
for the LP without battery, 1500 kg.
● The drive wheel must be pointing straight ahead;
the platform must be fully lowered.
● Position the fork of the lifting vehicle as shown in
the diagram.
● Secure the LP firmly to the forks of the lifting
vehicle (e.g. with transport straps).
M1911
500
700
1200
Towing the vehicle away
If the vehicle is de-energised the drive-wheel brake is
active. The vehicle can be lifted and towed with a mini-
mum 1400 kg capacity fork-lift truck. The load wheels
remain on the floor.
● Position the forks under the chassis as shown in
the diagram.
● Raise the vehicle (at the front end) approximately
20 mm off the ground.
WARNING!
The drive wheel must no longer touch the
ground.
● Otherwise you will damage the vehicle.
● Tow the vehicle slowly forwards and only in a
straight line (black arrow).
M1908 M1909

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22. 13
13
LUBRICATION AND ADJUSTMENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany MS-1.0-3010
M1963
Access to Components
Components are accessed either by unscrewing covers
or by unlocking and lifting the motor hood.
WARNING!
The battery connector must always be
pulled out before any maintenance work.
This is particularly important if plugs and
sockets have to be disconnected.
LP3010 Overview
Battery
Compartment
Load Wheels
Control Panel
Outrigger
Drive Wheel
(central)
Horn
Operator
Platform with
Fork
Strobe Light
Dead Man
Switch
Motor
Panel
OPTION
Side Casters (2x2)
Mast

23. 14
14
LUBRICATION AND ADJUSTMENT
MS-LP3010/3020-GB 09/02 • Rev. A • Printed in Germany
M1958
OPTION
MS-1.0-3010
OPTION
Access to Components
LP3020 Overview
Aux. Lift Cylinder
Lift Chain
Battery
Compartment
Load
Wheels
Basic Control Panel
Outrigger
Horn
Operator Platform
Strobe Light
Dead Man
Switch
Control Panel –
Fork side
Fork
Side Casters (2x2)
Motor Panel
Drive Wheel
(central)
Mast

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