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FC4000 Series
Order Number: 812673-006
MP-FC4000-GB 04/02 Rev. B • Printed in Germany
Parts Manual
1
Printed in Germany
TABLE OF CONTENT
3M1.0-0000-00033
TABLE OF CONTENT
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany M/P-IDX-2040
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.
General .................................................................................. 7
Model - Number ..................................................................... 8
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.
Covers ................................................................................... 14,16,18,20,22
Seat & Pan ............................................................................ 24
Seat (Static)........................................................................... 26
Seat (Suspension) ................................................................. 28
SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.
Tube/Hose Layout .................................................................. 32,34.36,38,40,42
Control Valve Linkage............................................................. 44,46,48
Control Lever ......................................................................... 50
Hydraulic TL & TT Mast ......................................................... 52
Hydraulic Accessories TL Mast.............................................. 54
Hydraulic Accessories TT Mast ............................................. 56
Valve Bloc ............................................................................. 58,60
Tilt Manifold ........................................................................... 62
Park Brake Release Manifold ................................................. 64
Lowering Flow Control Manifold .............................................. 66
Accessory Manifold ............................................................... 68
Pump ..................................................................................... 72
Pump Motor ........................................................................... 74
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.
Gear Box ............................................................................... 78
Drive Motor ............................................................................ 82
Drive Tire ............................................................................... 84
SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.
Socket - Housing ................................................................... 90
Electrical Components ........................................................... 94
Contactor Panel ..................................................................... 96,100,104
Panel...................................................................................... 108,110
Distribution Panel ................................................................... 112
Fuse Box ............................................................................... 114
Contactor (Forward & Reverse) .............................................. 116 ........................................................... Rev. 4 09/95
Contactor ("EE") .................................................................... 118 ........................................................... Rev. 2 11/01
Contactor ("EE") .................................................................... 120 ........................................................... Rev. 3 11/01
Contactor (Steering) ............................................................... 122 ........................................................... Rev. 2 12/93
Contactor ("EE") .................................................................... 124 ........................................................... Rev. 3 11/01
Contactor (Pump) ................................................................... 126
Tilt Limit Switch ..................................................................... 128
Mast Wiring (TL & TT) ............................................................ 130,132
Directional Control.................................................................. 134 ........................................................... Rev. 1 09/01
Foot Operated Directional Control .......................................... 136
Accelerator ............................................................................ 138
Diagnostic Switch .................................................................. 140
Park Brake Switch ................................................................. 142
Working Light ......................................................................... 144 ........................................................... Rev. 1 03/02
4M1.0-0000-00044
TABLE OF CONTENT
MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyM/P-IDX-2040
Working Light ......................................................................... 146
Working Light - TT Mast ......................................................... 148
Light Rear .............................................................................. 150,152
SECTION 5 – BRAKE PAGE SERIAL NR. CUT REV.
Foorbrake............................................................................... 156
Drive Brake ............................................................................ 158
Park - Brake ........................................................................... 160
Brake Cylinder ....................................................................... 162
SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.
Pump - Steering & Drive Brake .............................................. 166
Pump Motor (Steering) ........................................................... 168 ........................................................... Rev. 2 10/00
Steer Wheel ........................................................................... 170
Steer Axle .............................................................................. 172
Steer Cylinder ........................................................................ 174 ........................................................... Rev. 2 05/96
Steering Column .................................................................... 176,178,180
SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
TL Mast ................................................................................. 184
TL Mast Accessories ............................................................. 186
Lift Chain TL Mast .................................................................. 188
TT Mast ................................................................................. 190
TT Mast Accessories............................................................. 194
Lift Chain TT Mast ................................................................. 196
Fork Carriage ......................................................................... 198,200
Sideshift ................................................................................ 202
Fork ....................................................................................... 204
Load Backrest........................................................................ 208
Yoke....................................................................................... 210
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder............................................................................ 214
Free Lift Cylinder .................................................................... 216
Tilt Cylinder............................................................................ 218
Sideshift Cylinder ................................................................... 220
SECTION 10 – LABELS & DECALS PAGE SERIAL NR. CUT REV.
Labels & Decals..................................................................... 224,226,228
This Manual contains 230 Pages
5
Printed in Germany
INTRODUCTION
7M1.0-0000-00077
INTRODUCTION
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-ITD-2040
General
Maintenance and Repair
Only qualified and Crown authorised personnel may
carry out work on the truck.
Otherwise warranty will be void.
Ordering Spare Parts
Spare parts can be ordered by quoting:
● The truck model number
● The truck serial number
● The truck specification number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for
the utilisable loads, technical data and dimensions for
this series. Brochures can be obtained from your
CROWN dealer or from the following address:
CROWN Gabelstapler GmbH
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
6312
Battery Weight Lbs.
Max. Min.
D.C. V oltage
HR. Rate
Max. Tilt Back
Max. Grade With 12 In.
Max. Fork Height
Load Tire Tread
Width
CL B
180° Traverse
Sideshift
Model Number
Batt. TypeMax. A. H. Cap.
Fork Length
Serial Number
Truck Data Number
This truck as released from the factory conforms to the
mandatory requirements of the ANSI B56.1 Standard.
Crown Equipment Corp. New Bremen, OH 45869
%
°
Truck Wt.
Less Batt.
TRUCK DATA PLATE
8M1.0-0000-00088
INTRODUCTION
MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyMP-ITD-2040
FC4010-40
MODEL NUMBER EXAMPLE
The example of the model number shown above (FC4010-40) is a FC4000 series. It has a 685 mm (27 in.) battery
compartment and 1815 kg. (4000 lb.) capacity.
* Actual rated capacity may vary, depending on special equipment or modifications. Consult capacity plate located on the
overheadguard.
SeriesUpdate
Significant change(s) to the product
that would not merit a new series
number(generation).
ImageGenerator
FC-FourWheelSitdownRiderCounterbalanced
Series
Major technical and design changes
making the product a new and im-
provedgeneration.
*Capacity
40 = 1815 kg. (4000 lb.)
50 = 2270 kg. (5000 lb.)
55 = 2495 kg. (5500 lb.)
60 = 2720 kg. (6000 lb.)
Relative Size or Performance
10 = 685 mm (27 in.) Battery Compartment
20 = 840 mm (33 in.) Battery Compartment
40 = 915 mm (36 in.) Battery Compartment
Model-Number
9M1.0-0000-00099
INTRODUCTION
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-ITD-2040
-TT18833FSSSS1362E-A1
LiftHeight
118 = 118 in. (2995 mm) 223 = 223 in. (5665 mm)
126 = 126 in. (3200 mm) 231 = 231 in. (5865 mm)
130 = 130 in. (3300 mm) 238 = 238 in. (6045 mm)
138 = 138 in. (3505 mm) 240 = 240 in. (6095 mm)
142 = 142 in. (3605 mm) 246 = 246 in. (6250 mm)
150 = 150 in. (3810 mm) 250 = 250 in. (6350 mm)
180 = 180 in. (4570 mm) 258 = 258 in. (6555 mm)
188 = 188 in. (4775 mm) 276 = 276 in. (7010 mm)
198 = 198 in. (5030 mm) 291 = 291 in. (7390 mm)
206 = 206 in. (5230 mm) Custom = Pulls Custom Hgt.
208 = 208 in. (5285 mm) SPC = Special Lift Height
216 = 216 in. (5485 mm)
HydraulicAccessory
- = None
S = SingleFunction
D = DoubleFunction
LiftSystem
1 = SCR
2 = Contactor
MastType
TL = Telescopic Limited Free Lift
TT = Telescopic Triple Stage
QD = Quad
-- = No Mast
Standard / Custom / Special
– = Standard
C = Custom
S = Special
ThetruckdatanumberprovidesyouandyourCrowndealerwithawealthofinformationtoinsuretheselectionofproperparts
for your Crown truck. You may simply provide this number to your Crown dealer, or use the following breakdown if selecting
your own part numbers or service information from this manual.
Display
S = StandardDisplay
E = EnhancedDisplay
BatteryCompartmentSize
27 = 685 mm (27 in.)
33 = 840 mm (33 in.)
36 = 915 mm (36 in.)
Alarm/LightOptions
– = No Alarms/Lights
1 = Strobe Light
2 = Travel Alarm
3 = Front Worklights
4 = Travel Alarm & Strobe Light
5 = Front Worklights & Strobe Light
6 = Travel Alarm, Worklights & Strobe Light
7 = Travel Alarm & Worklights
FreezerConditioning
- = NoFreezer/NoCorrosionConditioning
F = FreezerConditioning
C = CorrosionConditioning
Sideshifter
-- = No Attachment
SS = Sideshifter
PP = Push/Pull
CC = CartonClamp
FP = Fork Positioner
PR = Paper Roll Clamp
Tires
S = StandardSmooth
O = Optional
Voltage
36 = 36 Volt
48 = 48 Volt
-- = Mast Only
FootOperatedDirectionalControl
- = NoFootOperatedDirectional
Control
1 = FootOperatedDirectionalControl
ParkingBrake
S = StandardParkingBrake
A = Automatic Parking Brake
Fans
- = NoOperator/Electronic
Comp.Fan
1 = OperatorFan
2 = ElectronicCompartmentFan
3 = Operator Fan & Electronic
Comp.Fan
Printed in Germany
11
PARTS
Printed in Germany
13
SECTION 1
M1.0-0000-00014M1.0-0000-0001414
MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyMP-1.1-2040
MP-2040-001
COVERS
15
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040
COVERS
1..................... 126905-001 ............................ Power Unit Frame (685mm Battery Compartment) ............................... 1
126905-002 ............................ Power Unit Frame (840mm Battery Compartment) ............................... 1
126905-003 ............................ Power Unit Frame (915mm Battery Compartment) ............................... 1
2..................... 129297 .................................... Plug ........................................................................................................ 3
3..................... 127017 .................................... Door........................................................................................................ 1
129691 .................................... Door with Fan ......................................................................................... 1
060115-002 ............................ Screw...................................................................................................... 2
4........................................................................ Counterweight (see Table) .................................................................... 1
111594 .................................... Foam Tape ............................................................................................. AR
060099-003 ............................ Screw...................................................................................................... 4
060030-066 ............................ Flatwasher ............................................................................................. 4
5........................................................................ Auxiliary Counter Weight (see Table) ................................................... 1
Screw (see Table) .................................................................................. 2
060059-017 ............................ Nut .......................................................................................................... 2
6........................................................................ Auxiliary Counter Weight (see Table) ................................................... 1
Screw (see Table) .................................................................................. 2
060059-017 ............................ Nut .......................................................................................................... 2
7..................... 126260 .................................... Front Cover............................................................................................. 1
060102-004 ............................ Nut .......................................................................................................... 2
060063-015 ............................ Screw...................................................................................................... 2
126297 .................................... Plug ........................................................................................................ AR
8..................... 126261 .................................... Rear Cover............................................................................................. 1
060032-063 ............................ Screw...................................................................................................... 2
9..................... 128583 .................................... Hook ....................................................................................................... 1
060032-063 ............................ Screw...................................................................................................... 2
10 ................... 128159 .................................... Front Floor Cover ................................................................................... 1
11 ................... 128160 .................................... Rear Floor Cover ................................................................................... 1
12 ................... 128173 .................................... Floor Bracket .......................................................................................... 1
050025-010 ............................ Screw...................................................................................................... 2
050068-004 ............................ Nut .......................................................................................................... 2
13 ................... 128289 .................................... Floor Mat ................................................................................................ 1
14 ................... 128246 .................................... Mat .......................................................................................................... 1
15 ................... 128604 .................................... Mat .......................................................................................................... 2
16 ................... 128248 .................................... Mat .......................................................................................................... 1
060102-004 ............................ Nut .......................................................................................................... 2
060063-016 ............................ Screw...................................................................................................... 2
17 ................... 128588 .................................... Mat .......................................................................................................... 1
060102-004 ............................ Nut .......................................................................................................... 2
060063-016 ............................ Screw...................................................................................................... 2
18 ................... 128245 .................................... Lift Motor Cover (without Battery Rollers) ............................................. 1
128249 .................................... Lift Motor Cover (with Battery Rollers) .................................................. 1
Not illustrated
127774 .................................... Towpin .................................................................................................... 1
srebmuNledoM 4noitisoP 6noitisoPdna5noitisoP
yrailixuA
thgiewretnuoC
wercS
,0.2-0204,0.2-0104,05-0404,05-0204,04-0204,04-0104
5.2-0404,5.2-0204
688621
,5.2-0104,06-0404,55-0404,06-0204,55-0204,05-0104
0.3-0404,0.3-0204
788621
0.3-0204,5.2-0204,06-0204,05-0204 yrotcaFtcatnoC 400-990060
,5.2-0104,0.2-0104,55-0204,05-0404,05-0104,04-0104
5.2-0404
yrotcaFtcatnoC 500-990060
bg100baT
M1.0-0000-00016M1.0-0000-0001616
MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyMP-1.1-2040
MP-2040-003
COVERS
17
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040
COVERS
1..................... 124029 .................................... Top Cover............................................................................................... 1
2..................... 124030 .................................... Cover ...................................................................................................... 1
3..................... 124269 .................................... Stand-Off ................................................................................................ 2
4..................... 124031 .................................... Cover ...................................................................................................... 1
5..................... 050005-057 ............................ Screw...................................................................................................... 9
6..................... 124034 .................................... Console Cover ....................................................................................... 1
124503 .................................... Switch Blank (Trucks without Console Switches)................................. 3
7..................... 124033 .................................... Front Cover............................................................................................. 1
8..................... 124036-001 ............................ Rear Cover............................................................................................. 1
9..................... 050067-012 ............................ Screw...................................................................................................... 11
060102-002 ............................ Nut .......................................................................................................... 2
10 ................... 060075-008 ............................ Screw...................................................................................................... 2
11 ................... 124812 .................................... Cover Plate ............................................................................................ 1
060062-004 ............................ Screw...................................................................................................... 2
12 ................... 124713 .................................... Label ...................................................................................................... 1
13 ................... 124819 .................................... Dash Display Contactor Lift ................................................................... 1
128507 .................................... Enhanced Dash Display........................................................................ 1
129042 .................................... Dash Display SCR Lift (Not Shown) .................................................... 1
061002-002 ............................ Harness Clamp ...................................................................................... 1
050004-012 ............................ Screw...................................................................................................... 1
050008-001 ............................ Nut .......................................................................................................... 1
14 ................... 124340 .................................... Bracket R.H. ........................................................................................... 1
050025-008 ............................ Carriage Bolt .......................................................................................... 2
060059-001 ............................ Nut .......................................................................................................... 2
15 ................... 124339 .................................... Bracket L.H............................................................................................. 1
050025-008 ............................ Carriage Bolt .......................................................................................... 2
060059-001 ............................ Nut .......................................................................................................... 2
16 ................... 124345 .................................... Extension ............................................................................................... 1
17 ................... 050067-044 ............................ Screw...................................................................................................... 4
060059-010 ............................ Nut .......................................................................................................... 4
18 ................... 124993 .................................... Bumper ................................................................................................... 2
19 ................... 124531 .................................... Grommet Æ 25 mm ................................................................................ 1
20 ................... 124532 .................................... Grommet Æ 19 mm ................................................................................ 1
21 ................... 060115-003 ............................ Screw...................................................................................................... 4
22 ...................................................................... Overhead Guard (see Table) ................................................................. 1
23 ................... 124530 .................................... Plug ........................................................................................................ 2
24 ................... 062595-002 ............................ Switch LGS1 .......................................................................................... 1
129925-001 ............................ Label ...................................................................................................... 1
25 ................... 062595-002 ............................ Switch LGS2 .......................................................................................... 1
129925-002 ............................ Label ...................................................................................................... 1
26 ................... 062595-001 ............................ Switch FNS............................................................................................. 1
129925-003 ............................ Label ...................................................................................................... 1
27 ................... 129549 .................................... Guard...................................................................................................... 1
050006-024 ............................ Screw...................................................................................................... 2
28 ................... 128229 .................................... Alarm Brake ALM1 ................................................................................. 1
29 ................... 127103 .................................... Bracket ................................................................................................... 1
050067-012 ............................ Screw...................................................................................................... 2
050008-015 ............................ Nut .......................................................................................................... 2
30 ................... 062783-001 ............................ Thermostat Assembly (THS1 includes Thermostat,Leads&Terminals) 1
062524 .................................... Thermostat THS1.............................................................................. 1
050004-025............................. Screw ................................................................................................ 2
050008-004............................. Nut .................................................................................................... 2
31 ................... 127417 .................................... Bracket ................................................................................................... 1
050004-013 ............................ Screw...................................................................................................... 2
050008-001 ............................ Nut .......................................................................................................... 2
M1.0-0000-00018M1.0-0000-0001818
MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyMP-1.1-2040
MP-2040-003
COVERS
19
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040
COVERS
eziStnemtrapmoCyrettaB thgieH drauGdaehrevO 22noitisoP
mm586 mm0212 dradnatS 100-110721
mm586 mm5812 dradnatS 200-110721
mm586 mm0522 dradnatS 300-110721
mm048 mm0212 dradnatS 100-536621
mm048 mm5812 dradnatS 200-536621
mm048 mm0522 dradnatS 300-536621
mm519 mm0212 dradnatS 100-210721
mm519 mm5812 dradnatS 200-210721
mm519 mm0522 dradnatS 300-210721
mm586 mm5812 urhT-evirD 100-056821
mm048 mm5812 urhT-evirD 200-056821
mm519 mm5812 urhT-evirD 300-056821
bg200baT
M1.0-0000-00020M1.0-0000-0002020
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany
MP-2040-004
MP-1.1-2040
COVERS
21
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040
COVERS
1..................... 127571 .................................... Disconnect Handle (Shown) ................................................................. 1
129353 .................................... Disconnect Handle International .......................................................... 1
050005-059 ............................ Screw...................................................................................................... 3
061004-026 ............................ Thread Locking Adhesive ..................................................................... 1
2........................................................................ Label See Section 10.9 ......................................................................... 1
3..................... 078723-001 ............................ Connector Gray...................................................................................... 1
078723-003 ............................ Connector Red....................................................................................... 1
078723-006 ............................ Connector Blue ...................................................................................... 1
078723-009 ............................ Connector Yellow ................................................................................... 1
108801-001 ............................ Connector Gray International ................................................................ 1
108801-003 ............................ Connector Red International ................................................................. 1
108801-006 ............................ Connector Blue International ................................................................ 1
108801-008 ............................ Connector Yellow International ............................................................. 1
108802-001 ............................ Contact Connector................................................................................. 2
050007-014 ............................ Screw...................................................................................................... 2
050008-015 ............................ Nut .......................................................................................................... 2
4..................... 129176-001 ............................ Roller Assembly Includes Shaft, Roller & Bearings 685 mm ............... 2
Battery Compartment
129176-001 ............................ Roller Assembly Includes Shaft, Roller & Bearings 840 & 915 mm .... 4
Battery Compartment
121619-001............................. Shaft Qty. for 1 Battery Roller ........................................................... 1
129177-001............................. Roller Qty. for 1 Battery Roller ......................................................... 1
065081-018............................. Bearing Qty. for 1 Battery Roller ...................................................... 2
129176-003 ............................ Roller Assembly Includes Shaft, Roller & Bearings 685 mm ............... 3
Battery Compartment
129176-003 ............................ Roller Assembly Includes Shaft, Roller & Bearings 840 & 915 mm .... 1
Battery Compartment
121619-007............................. Shaft Qty. for 1 Battery Roller ........................................................... 1
129177-003............................. Roller Qty. for 1 Battery Roller ......................................................... 1
065081-018............................. Bearing Qty. for 1 Battery Roller ...................................................... 2
5..................... 128249 .................................... Motor Cover Plate .................................................................................. 1
6..................... 127052-001 ............................ R.H. Cover 685 mm Battery Compartment............................................ 1
127052-002 ............................ R.H. Cover 840 mm Battery Compartment............................................ 1
127052-003 ............................ R.H. Cover 915 mm Battery Compartment............................................ 1
7..................... 128472-001 ............................ R.H. Retainer 685 mm Battery Compartment ....................................... 1
128472-002 ............................ R.H. Retainer 840 mm Battery Compartment ....................................... 1
128472-003 ............................ R.H. Retainer 915 mm Battery Compartment ....................................... 1
8..................... 060063-022 ............................ Screw...................................................................................................... 4
9..................... 050006-050 ............................ Screw...................................................................................................... 2
050009-026 ............................ Flatwasher ............................................................................................. 2
050068-004 ............................ Nut .......................................................................................................... 2
10 ................... 050025-010 ............................ Carriage Bolt .......................................................................................... 4
128511 .................................... Bushing .................................................................................................. 4
050009-025 ............................ Flatwasher ............................................................................................. 4
050068-004 ............................ Nut .......................................................................................................... 4
11 ................... 128178 .................................... R.H. Hook ............................................................................................... 1
050025-010 ............................ Carriage Bolt .......................................................................................... 2
050068-004 ............................ Nut .......................................................................................................... 2
12 ................... 127044-001 ............................ L.H. Cover 685 mm Battery Compartment ............................................ 1
127044-002 ............................ L.H. Cover 840 mm Battery Compartment ............................................ 1
127044-003 ............................ L.H. Cover 915 mm Battery Compartment ............................................ 1
13 ................... 128475-001 ............................ L.H. Lower Strip 685 mm Battery Compartment ................................... 1
128475-002 ............................ L.H. Lower Strip 840 mm Battery Compartment ................................... 1
128475-003 ............................ L.H. Lower Strip 915 mm Battery Compartment ................................... 1
14 ................... 128180 .................................... L.H. Hook................................................................................................ 1
050025-010 ............................ Carriage Bolt .......................................................................................... 2
050068-004 ............................ Nut .......................................................................................................... 2
15 ................... 060075-005 ............................ Screw...................................................................................................... 2
M1.0-0000-00022M1.0-0000-0002222
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany
MP-2040-004
MP-1.1-2040
COVERS
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23
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040
COVERS
16 ................... 128613 .................................... Battery Adjustment Screw ..................................................................... 1
060063-011 ............................ Screw...................................................................................................... 1
060059-001 ............................ Nut .......................................................................................................... 1
119218 .................................... Block ....................................................................................................... 1
17 ................... 128642 .................................... Battery Adjustment Plate ....................................................................... 1
050003-024 ............................ Nut .......................................................................................................... 4
18 ................... 060099-002 ............................ Screw...................................................................................................... 1
050008-068 ............................ Nut .......................................................................................................... 1
061004-026 ............................ Thread Locking Adhesive ..................................................................... 1
19 ................... 129003 .................................... Bracket ................................................................................................... 1
20 ................... 105523 .................................... Actuator .................................................................................................. 1
21 ................... 050004-012 ............................ Screw...................................................................................................... 2
060030-252 ............................ Flatwasher ............................................................................................. 2
050008-005 ............................ Nut .......................................................................................................... 2
22 ................... 126046 .................................... Spacer .................................................................................................... 1
23 ................... 062752-005 ............................ Sealed Switch BRES ............................................................................. 1
050004-005 ............................ Screw...................................................................................................... 2
060059-014 ............................ Nut .......................................................................................................... 2
24 ................... 124960-002 ............................ Spacer .................................................................................................... 1
050008-005 ............................ Nut .......................................................................................................... 1
25 ................... 050068-002 ............................ Nut .......................................................................................................... 2
26 ...................................................................... Spacer (see Table)................................................................................. 1
27 ................... 128945-001 ............................ Battery Door 685 mm Battery Compartment......................................... 1
128945-002 ............................ Battery Door 840 mm Battery Compartment......................................... 1
128945-003 ............................ Battery Door 915 mm Battery Compartment......................................... 1
104329 .................................... Compression Spring.............................................................................. 1
128967 .................................... Latch ....................................................................................................... 1
128966 .................................... Handle .................................................................................................... 1
060009-136 ............................ Retaining Ring ....................................................................................... 1
060120-001 ............................ Screw...................................................................................................... 1
28 ................... 050068-004 ............................ Nut .......................................................................................................... 2
129504 .................................... Battery Roller Kit 685 mm Battery Compartment .................................. 1
129505 .................................... Battery Roller Kit 840 & 915 mm Battery Compartment ....................... 1
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MP-FC4000-Rev.A-GB 04/02 • Printed in Germany
MP-2040-002
MP-1.7-2040
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Crown fc4000 series forklift parts catalogue manual

  • 1. FC4000 Series Order Number: 812673-006 MP-FC4000-GB 04/02 Rev. B • Printed in Germany Parts Manual
  • 3. 3M1.0-0000-00033 TABLE OF CONTENT MP-FC4000-Rev.A-GB 04/02 • Printed in Germany M/P-IDX-2040 Table of Content ITD – INTRODUCTION PAGE SERIAL NR. CUT REV. General .................................................................................. 7 Model - Number ..................................................................... 8 SECTION 1 – COVERS PAGE SERIAL NR. CUT REV. Covers ................................................................................... 14,16,18,20,22 Seat & Pan ............................................................................ 24 Seat (Static)........................................................................... 26 Seat (Suspension) ................................................................. 28 SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV. Tube/Hose Layout .................................................................. 32,34.36,38,40,42 Control Valve Linkage............................................................. 44,46,48 Control Lever ......................................................................... 50 Hydraulic TL & TT Mast ......................................................... 52 Hydraulic Accessories TL Mast.............................................. 54 Hydraulic Accessories TT Mast ............................................. 56 Valve Bloc ............................................................................. 58,60 Tilt Manifold ........................................................................... 62 Park Brake Release Manifold ................................................. 64 Lowering Flow Control Manifold .............................................. 66 Accessory Manifold ............................................................... 68 Pump ..................................................................................... 72 Pump Motor ........................................................................... 74 SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV. Gear Box ............................................................................... 78 Drive Motor ............................................................................ 82 Drive Tire ............................................................................... 84 SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV. Socket - Housing ................................................................... 90 Electrical Components ........................................................... 94 Contactor Panel ..................................................................... 96,100,104 Panel...................................................................................... 108,110 Distribution Panel ................................................................... 112 Fuse Box ............................................................................... 114 Contactor (Forward & Reverse) .............................................. 116 ........................................................... Rev. 4 09/95 Contactor ("EE") .................................................................... 118 ........................................................... Rev. 2 11/01 Contactor ("EE") .................................................................... 120 ........................................................... Rev. 3 11/01 Contactor (Steering) ............................................................... 122 ........................................................... Rev. 2 12/93 Contactor ("EE") .................................................................... 124 ........................................................... Rev. 3 11/01 Contactor (Pump) ................................................................... 126 Tilt Limit Switch ..................................................................... 128 Mast Wiring (TL & TT) ............................................................ 130,132 Directional Control.................................................................. 134 ........................................................... Rev. 1 09/01 Foot Operated Directional Control .......................................... 136 Accelerator ............................................................................ 138 Diagnostic Switch .................................................................. 140 Park Brake Switch ................................................................. 142 Working Light ......................................................................... 144 ........................................................... Rev. 1 03/02
  • 4. 4M1.0-0000-00044 TABLE OF CONTENT MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyM/P-IDX-2040 Working Light ......................................................................... 146 Working Light - TT Mast ......................................................... 148 Light Rear .............................................................................. 150,152 SECTION 5 – BRAKE PAGE SERIAL NR. CUT REV. Foorbrake............................................................................... 156 Drive Brake ............................................................................ 158 Park - Brake ........................................................................... 160 Brake Cylinder ....................................................................... 162 SECTION 6 – STEERING PAGE SERIAL NR. CUT REV. Pump - Steering & Drive Brake .............................................. 166 Pump Motor (Steering) ........................................................... 168 ........................................................... Rev. 2 10/00 Steer Wheel ........................................................................... 170 Steer Axle .............................................................................. 172 Steer Cylinder ........................................................................ 174 ........................................................... Rev. 2 05/96 Steering Column .................................................................... 176,178,180 SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV. TL Mast ................................................................................. 184 TL Mast Accessories ............................................................. 186 Lift Chain TL Mast .................................................................. 188 TT Mast ................................................................................. 190 TT Mast Accessories............................................................. 194 Lift Chain TT Mast ................................................................. 196 Fork Carriage ......................................................................... 198,200 Sideshift ................................................................................ 202 Fork ....................................................................................... 204 Load Backrest........................................................................ 208 Yoke....................................................................................... 210 SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV. Lift Cylinder............................................................................ 214 Free Lift Cylinder .................................................................... 216 Tilt Cylinder............................................................................ 218 Sideshift Cylinder ................................................................... 220 SECTION 10 – LABELS & DECALS PAGE SERIAL NR. CUT REV. Labels & Decals..................................................................... 224,226,228 This Manual contains 230 Pages
  • 6. 7M1.0-0000-00077 INTRODUCTION MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-ITD-2040 General Maintenance and Repair Only qualified and Crown authorised personnel may carry out work on the truck. Otherwise warranty will be void. Ordering Spare Parts Spare parts can be ordered by quoting: ● The truck model number ● The truck serial number ● The truck specification number This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address: CROWN Gabelstapler GmbH Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133 6312 Battery Weight Lbs. Max. Min. D.C. V oltage HR. Rate Max. Tilt Back Max. Grade With 12 In. Max. Fork Height Load Tire Tread Width CL B 180° Traverse Sideshift Model Number Batt. TypeMax. A. H. Cap. Fork Length Serial Number Truck Data Number This truck as released from the factory conforms to the mandatory requirements of the ANSI B56.1 Standard. Crown Equipment Corp. New Bremen, OH 45869 % ° Truck Wt. Less Batt. TRUCK DATA PLATE
  • 7. 8M1.0-0000-00088 INTRODUCTION MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyMP-ITD-2040 FC4010-40 MODEL NUMBER EXAMPLE The example of the model number shown above (FC4010-40) is a FC4000 series. It has a 685 mm (27 in.) battery compartment and 1815 kg. (4000 lb.) capacity. * Actual rated capacity may vary, depending on special equipment or modifications. Consult capacity plate located on the overheadguard. SeriesUpdate Significant change(s) to the product that would not merit a new series number(generation). ImageGenerator FC-FourWheelSitdownRiderCounterbalanced Series Major technical and design changes making the product a new and im- provedgeneration. *Capacity 40 = 1815 kg. (4000 lb.) 50 = 2270 kg. (5000 lb.) 55 = 2495 kg. (5500 lb.) 60 = 2720 kg. (6000 lb.) Relative Size or Performance 10 = 685 mm (27 in.) Battery Compartment 20 = 840 mm (33 in.) Battery Compartment 40 = 915 mm (36 in.) Battery Compartment Model-Number
  • 8. 9M1.0-0000-00099 INTRODUCTION MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-ITD-2040 -TT18833FSSSS1362E-A1 LiftHeight 118 = 118 in. (2995 mm) 223 = 223 in. (5665 mm) 126 = 126 in. (3200 mm) 231 = 231 in. (5865 mm) 130 = 130 in. (3300 mm) 238 = 238 in. (6045 mm) 138 = 138 in. (3505 mm) 240 = 240 in. (6095 mm) 142 = 142 in. (3605 mm) 246 = 246 in. (6250 mm) 150 = 150 in. (3810 mm) 250 = 250 in. (6350 mm) 180 = 180 in. (4570 mm) 258 = 258 in. (6555 mm) 188 = 188 in. (4775 mm) 276 = 276 in. (7010 mm) 198 = 198 in. (5030 mm) 291 = 291 in. (7390 mm) 206 = 206 in. (5230 mm) Custom = Pulls Custom Hgt. 208 = 208 in. (5285 mm) SPC = Special Lift Height 216 = 216 in. (5485 mm) HydraulicAccessory - = None S = SingleFunction D = DoubleFunction LiftSystem 1 = SCR 2 = Contactor MastType TL = Telescopic Limited Free Lift TT = Telescopic Triple Stage QD = Quad -- = No Mast Standard / Custom / Special – = Standard C = Custom S = Special ThetruckdatanumberprovidesyouandyourCrowndealerwithawealthofinformationtoinsuretheselectionofproperparts for your Crown truck. You may simply provide this number to your Crown dealer, or use the following breakdown if selecting your own part numbers or service information from this manual. Display S = StandardDisplay E = EnhancedDisplay BatteryCompartmentSize 27 = 685 mm (27 in.) 33 = 840 mm (33 in.) 36 = 915 mm (36 in.) Alarm/LightOptions – = No Alarms/Lights 1 = Strobe Light 2 = Travel Alarm 3 = Front Worklights 4 = Travel Alarm & Strobe Light 5 = Front Worklights & Strobe Light 6 = Travel Alarm, Worklights & Strobe Light 7 = Travel Alarm & Worklights FreezerConditioning - = NoFreezer/NoCorrosionConditioning F = FreezerConditioning C = CorrosionConditioning Sideshifter -- = No Attachment SS = Sideshifter PP = Push/Pull CC = CartonClamp FP = Fork Positioner PR = Paper Roll Clamp Tires S = StandardSmooth O = Optional Voltage 36 = 36 Volt 48 = 48 Volt -- = Mast Only FootOperatedDirectionalControl - = NoFootOperatedDirectional Control 1 = FootOperatedDirectionalControl ParkingBrake S = StandardParkingBrake A = Automatic Parking Brake Fans - = NoOperator/Electronic Comp.Fan 1 = OperatorFan 2 = ElectronicCompartmentFan 3 = Operator Fan & Electronic Comp.Fan
  • 11. M1.0-0000-00014M1.0-0000-0001414 MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyMP-1.1-2040 MP-2040-001 COVERS
  • 12. 15 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040 COVERS 1..................... 126905-001 ............................ Power Unit Frame (685mm Battery Compartment) ............................... 1 126905-002 ............................ Power Unit Frame (840mm Battery Compartment) ............................... 1 126905-003 ............................ Power Unit Frame (915mm Battery Compartment) ............................... 1 2..................... 129297 .................................... Plug ........................................................................................................ 3 3..................... 127017 .................................... Door........................................................................................................ 1 129691 .................................... Door with Fan ......................................................................................... 1 060115-002 ............................ Screw...................................................................................................... 2 4........................................................................ Counterweight (see Table) .................................................................... 1 111594 .................................... Foam Tape ............................................................................................. AR 060099-003 ............................ Screw...................................................................................................... 4 060030-066 ............................ Flatwasher ............................................................................................. 4 5........................................................................ Auxiliary Counter Weight (see Table) ................................................... 1 Screw (see Table) .................................................................................. 2 060059-017 ............................ Nut .......................................................................................................... 2 6........................................................................ Auxiliary Counter Weight (see Table) ................................................... 1 Screw (see Table) .................................................................................. 2 060059-017 ............................ Nut .......................................................................................................... 2 7..................... 126260 .................................... Front Cover............................................................................................. 1 060102-004 ............................ Nut .......................................................................................................... 2 060063-015 ............................ Screw...................................................................................................... 2 126297 .................................... Plug ........................................................................................................ AR 8..................... 126261 .................................... Rear Cover............................................................................................. 1 060032-063 ............................ Screw...................................................................................................... 2 9..................... 128583 .................................... Hook ....................................................................................................... 1 060032-063 ............................ Screw...................................................................................................... 2 10 ................... 128159 .................................... Front Floor Cover ................................................................................... 1 11 ................... 128160 .................................... Rear Floor Cover ................................................................................... 1 12 ................... 128173 .................................... Floor Bracket .......................................................................................... 1 050025-010 ............................ Screw...................................................................................................... 2 050068-004 ............................ Nut .......................................................................................................... 2 13 ................... 128289 .................................... Floor Mat ................................................................................................ 1 14 ................... 128246 .................................... Mat .......................................................................................................... 1 15 ................... 128604 .................................... Mat .......................................................................................................... 2 16 ................... 128248 .................................... Mat .......................................................................................................... 1 060102-004 ............................ Nut .......................................................................................................... 2 060063-016 ............................ Screw...................................................................................................... 2 17 ................... 128588 .................................... Mat .......................................................................................................... 1 060102-004 ............................ Nut .......................................................................................................... 2 060063-016 ............................ Screw...................................................................................................... 2 18 ................... 128245 .................................... Lift Motor Cover (without Battery Rollers) ............................................. 1 128249 .................................... Lift Motor Cover (with Battery Rollers) .................................................. 1 Not illustrated 127774 .................................... Towpin .................................................................................................... 1 srebmuNledoM 4noitisoP 6noitisoPdna5noitisoP yrailixuA thgiewretnuoC wercS ,0.2-0204,0.2-0104,05-0404,05-0204,04-0204,04-0104 5.2-0404,5.2-0204 688621 ,5.2-0104,06-0404,55-0404,06-0204,55-0204,05-0104 0.3-0404,0.3-0204 788621 0.3-0204,5.2-0204,06-0204,05-0204 yrotcaFtcatnoC 400-990060 ,5.2-0104,0.2-0104,55-0204,05-0404,05-0104,04-0104 5.2-0404 yrotcaFtcatnoC 500-990060 bg100baT
  • 13. M1.0-0000-00016M1.0-0000-0001616 MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyMP-1.1-2040 MP-2040-003 COVERS
  • 14. 17 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040 COVERS 1..................... 124029 .................................... Top Cover............................................................................................... 1 2..................... 124030 .................................... Cover ...................................................................................................... 1 3..................... 124269 .................................... Stand-Off ................................................................................................ 2 4..................... 124031 .................................... Cover ...................................................................................................... 1 5..................... 050005-057 ............................ Screw...................................................................................................... 9 6..................... 124034 .................................... Console Cover ....................................................................................... 1 124503 .................................... Switch Blank (Trucks without Console Switches)................................. 3 7..................... 124033 .................................... Front Cover............................................................................................. 1 8..................... 124036-001 ............................ Rear Cover............................................................................................. 1 9..................... 050067-012 ............................ Screw...................................................................................................... 11 060102-002 ............................ Nut .......................................................................................................... 2 10 ................... 060075-008 ............................ Screw...................................................................................................... 2 11 ................... 124812 .................................... Cover Plate ............................................................................................ 1 060062-004 ............................ Screw...................................................................................................... 2 12 ................... 124713 .................................... Label ...................................................................................................... 1 13 ................... 124819 .................................... Dash Display Contactor Lift ................................................................... 1 128507 .................................... Enhanced Dash Display........................................................................ 1 129042 .................................... Dash Display SCR Lift (Not Shown) .................................................... 1 061002-002 ............................ Harness Clamp ...................................................................................... 1 050004-012 ............................ Screw...................................................................................................... 1 050008-001 ............................ Nut .......................................................................................................... 1 14 ................... 124340 .................................... Bracket R.H. ........................................................................................... 1 050025-008 ............................ Carriage Bolt .......................................................................................... 2 060059-001 ............................ Nut .......................................................................................................... 2 15 ................... 124339 .................................... Bracket L.H............................................................................................. 1 050025-008 ............................ Carriage Bolt .......................................................................................... 2 060059-001 ............................ Nut .......................................................................................................... 2 16 ................... 124345 .................................... Extension ............................................................................................... 1 17 ................... 050067-044 ............................ Screw...................................................................................................... 4 060059-010 ............................ Nut .......................................................................................................... 4 18 ................... 124993 .................................... Bumper ................................................................................................... 2 19 ................... 124531 .................................... Grommet Æ 25 mm ................................................................................ 1 20 ................... 124532 .................................... Grommet Æ 19 mm ................................................................................ 1 21 ................... 060115-003 ............................ Screw...................................................................................................... 4 22 ...................................................................... Overhead Guard (see Table) ................................................................. 1 23 ................... 124530 .................................... Plug ........................................................................................................ 2 24 ................... 062595-002 ............................ Switch LGS1 .......................................................................................... 1 129925-001 ............................ Label ...................................................................................................... 1 25 ................... 062595-002 ............................ Switch LGS2 .......................................................................................... 1 129925-002 ............................ Label ...................................................................................................... 1 26 ................... 062595-001 ............................ Switch FNS............................................................................................. 1 129925-003 ............................ Label ...................................................................................................... 1 27 ................... 129549 .................................... Guard...................................................................................................... 1 050006-024 ............................ Screw...................................................................................................... 2 28 ................... 128229 .................................... Alarm Brake ALM1 ................................................................................. 1 29 ................... 127103 .................................... Bracket ................................................................................................... 1 050067-012 ............................ Screw...................................................................................................... 2 050008-015 ............................ Nut .......................................................................................................... 2 30 ................... 062783-001 ............................ Thermostat Assembly (THS1 includes Thermostat,Leads&Terminals) 1 062524 .................................... Thermostat THS1.............................................................................. 1 050004-025............................. Screw ................................................................................................ 2 050008-004............................. Nut .................................................................................................... 2 31 ................... 127417 .................................... Bracket ................................................................................................... 1 050004-013 ............................ Screw...................................................................................................... 2 050008-001 ............................ Nut .......................................................................................................... 2
  • 15. M1.0-0000-00018M1.0-0000-0001818 MP-FC4000-Rev.A-GB 04/02 • Printed in GermanyMP-1.1-2040 MP-2040-003 COVERS
  • 16. 19 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040 COVERS eziStnemtrapmoCyrettaB thgieH drauGdaehrevO 22noitisoP mm586 mm0212 dradnatS 100-110721 mm586 mm5812 dradnatS 200-110721 mm586 mm0522 dradnatS 300-110721 mm048 mm0212 dradnatS 100-536621 mm048 mm5812 dradnatS 200-536621 mm048 mm0522 dradnatS 300-536621 mm519 mm0212 dradnatS 100-210721 mm519 mm5812 dradnatS 200-210721 mm519 mm0522 dradnatS 300-210721 mm586 mm5812 urhT-evirD 100-056821 mm048 mm5812 urhT-evirD 200-056821 mm519 mm5812 urhT-evirD 300-056821 bg200baT
  • 17. M1.0-0000-00020M1.0-0000-0002020 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-2040-004 MP-1.1-2040 COVERS
  • 18. 21 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040 COVERS 1..................... 127571 .................................... Disconnect Handle (Shown) ................................................................. 1 129353 .................................... Disconnect Handle International .......................................................... 1 050005-059 ............................ Screw...................................................................................................... 3 061004-026 ............................ Thread Locking Adhesive ..................................................................... 1 2........................................................................ Label See Section 10.9 ......................................................................... 1 3..................... 078723-001 ............................ Connector Gray...................................................................................... 1 078723-003 ............................ Connector Red....................................................................................... 1 078723-006 ............................ Connector Blue ...................................................................................... 1 078723-009 ............................ Connector Yellow ................................................................................... 1 108801-001 ............................ Connector Gray International ................................................................ 1 108801-003 ............................ Connector Red International ................................................................. 1 108801-006 ............................ Connector Blue International ................................................................ 1 108801-008 ............................ Connector Yellow International ............................................................. 1 108802-001 ............................ Contact Connector................................................................................. 2 050007-014 ............................ Screw...................................................................................................... 2 050008-015 ............................ Nut .......................................................................................................... 2 4..................... 129176-001 ............................ Roller Assembly Includes Shaft, Roller & Bearings 685 mm ............... 2 Battery Compartment 129176-001 ............................ Roller Assembly Includes Shaft, Roller & Bearings 840 & 915 mm .... 4 Battery Compartment 121619-001............................. Shaft Qty. for 1 Battery Roller ........................................................... 1 129177-001............................. Roller Qty. for 1 Battery Roller ......................................................... 1 065081-018............................. Bearing Qty. for 1 Battery Roller ...................................................... 2 129176-003 ............................ Roller Assembly Includes Shaft, Roller & Bearings 685 mm ............... 3 Battery Compartment 129176-003 ............................ Roller Assembly Includes Shaft, Roller & Bearings 840 & 915 mm .... 1 Battery Compartment 121619-007............................. Shaft Qty. for 1 Battery Roller ........................................................... 1 129177-003............................. Roller Qty. for 1 Battery Roller ......................................................... 1 065081-018............................. Bearing Qty. for 1 Battery Roller ...................................................... 2 5..................... 128249 .................................... Motor Cover Plate .................................................................................. 1 6..................... 127052-001 ............................ R.H. Cover 685 mm Battery Compartment............................................ 1 127052-002 ............................ R.H. Cover 840 mm Battery Compartment............................................ 1 127052-003 ............................ R.H. Cover 915 mm Battery Compartment............................................ 1 7..................... 128472-001 ............................ R.H. Retainer 685 mm Battery Compartment ....................................... 1 128472-002 ............................ R.H. Retainer 840 mm Battery Compartment ....................................... 1 128472-003 ............................ R.H. Retainer 915 mm Battery Compartment ....................................... 1 8..................... 060063-022 ............................ Screw...................................................................................................... 4 9..................... 050006-050 ............................ Screw...................................................................................................... 2 050009-026 ............................ Flatwasher ............................................................................................. 2 050068-004 ............................ Nut .......................................................................................................... 2 10 ................... 050025-010 ............................ Carriage Bolt .......................................................................................... 4 128511 .................................... Bushing .................................................................................................. 4 050009-025 ............................ Flatwasher ............................................................................................. 4 050068-004 ............................ Nut .......................................................................................................... 4 11 ................... 128178 .................................... R.H. Hook ............................................................................................... 1 050025-010 ............................ Carriage Bolt .......................................................................................... 2 050068-004 ............................ Nut .......................................................................................................... 2 12 ................... 127044-001 ............................ L.H. Cover 685 mm Battery Compartment ............................................ 1 127044-002 ............................ L.H. Cover 840 mm Battery Compartment ............................................ 1 127044-003 ............................ L.H. Cover 915 mm Battery Compartment ............................................ 1 13 ................... 128475-001 ............................ L.H. Lower Strip 685 mm Battery Compartment ................................... 1 128475-002 ............................ L.H. Lower Strip 840 mm Battery Compartment ................................... 1 128475-003 ............................ L.H. Lower Strip 915 mm Battery Compartment ................................... 1 14 ................... 128180 .................................... L.H. Hook................................................................................................ 1 050025-010 ............................ Carriage Bolt .......................................................................................... 2 050068-004 ............................ Nut .......................................................................................................... 2 15 ................... 060075-005 ............................ Screw...................................................................................................... 2
  • 19. M1.0-0000-00022M1.0-0000-0002222 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-2040-004 MP-1.1-2040 COVERS
  • 20. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 21. 23 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-1.1-2040 COVERS 16 ................... 128613 .................................... Battery Adjustment Screw ..................................................................... 1 060063-011 ............................ Screw...................................................................................................... 1 060059-001 ............................ Nut .......................................................................................................... 1 119218 .................................... Block ....................................................................................................... 1 17 ................... 128642 .................................... Battery Adjustment Plate ....................................................................... 1 050003-024 ............................ Nut .......................................................................................................... 4 18 ................... 060099-002 ............................ Screw...................................................................................................... 1 050008-068 ............................ Nut .......................................................................................................... 1 061004-026 ............................ Thread Locking Adhesive ..................................................................... 1 19 ................... 129003 .................................... Bracket ................................................................................................... 1 20 ................... 105523 .................................... Actuator .................................................................................................. 1 21 ................... 050004-012 ............................ Screw...................................................................................................... 2 060030-252 ............................ Flatwasher ............................................................................................. 2 050008-005 ............................ Nut .......................................................................................................... 2 22 ................... 126046 .................................... Spacer .................................................................................................... 1 23 ................... 062752-005 ............................ Sealed Switch BRES ............................................................................. 1 050004-005 ............................ Screw...................................................................................................... 2 060059-014 ............................ Nut .......................................................................................................... 2 24 ................... 124960-002 ............................ Spacer .................................................................................................... 1 050008-005 ............................ Nut .......................................................................................................... 1 25 ................... 050068-002 ............................ Nut .......................................................................................................... 2 26 ...................................................................... Spacer (see Table)................................................................................. 1 27 ................... 128945-001 ............................ Battery Door 685 mm Battery Compartment......................................... 1 128945-002 ............................ Battery Door 840 mm Battery Compartment......................................... 1 128945-003 ............................ Battery Door 915 mm Battery Compartment......................................... 1 104329 .................................... Compression Spring.............................................................................. 1 128967 .................................... Latch ....................................................................................................... 1 128966 .................................... Handle .................................................................................................... 1 060009-136 ............................ Retaining Ring ....................................................................................... 1 060120-001 ............................ Screw...................................................................................................... 1 28 ................... 050068-004 ............................ Nut .......................................................................................................... 2 129504 .................................... Battery Roller Kit 685 mm Battery Compartment .................................. 1 129505 .................................... Battery Roller Kit 840 & 915 mm Battery Compartment ....................... 1 eziStnemtrapmoCyrettaB htdiWyrettaB tiKrecapS 62noitisoP mm586 mm096ot576 deriuqeRtoN deriuqeRtoN mm048 mm067ot047 305921 966821 mm048 mm018ot597 105921 766821 mm048 mm538ot528 deriuqeRtoN deriuqeRtoN mm519 mm078ot558 205921 866821 mm519 mm529ot009 deriuqeRtoN deriuqeRtoN bg300baT
  • 22. M1.0-0000-00024M1.0-0000-0002424 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany MP-2040-002 MP-1.7-2040 SEAT & PAN