This document is a service manual that provides information for maintaining and repairing various models of telehandlers. It contains sections covering safety practices, general machine information and specifications, maintenance of the boom assembly, cab and covers, axles/drive shafts/wheels, engine/powertrain systems, hydraulic systems, and electrical systems. The manual provides component terminology, specifications, maintenance schedules, repair and replacement procedures, and troubleshooting information for the different systems.
Yale (j813) glp45 vx6 lift truck service repair manualfjjsjekfkskekme
This document provides specifications for GLP/GDP40-55VX lift truck models including:
- Lifting capacities ranging from 3,629 to 5,443 kg
- Fuel tank capacities of 79-100.3 liters for various engine options
- Transmission oil capacities of 20 liters
- Relief valve pressures for hydraulic and steering systems
- Turning radii ranging from 2,570 to 2,915 mm
- Stall speeds for engines between 1,900-2,100 RPM
Yale (e876) gdp230 dc lift truck service repair manualfjjsjekfkskekme
The document provides instructions for raising and lowering the operator cab on a lift truck, as well as removing and installing the cab door. Key steps include:
1. Using the cab tilt hand pump or electric pump to raise or lower the cab until it locks in position.
2. Pulling the tilt latch release to fully raise or lower the cab.
3. Attaching lift straps inside the sliding window frame to remove or install the cab door, adjusting the hinges if needed.
Toyota 30 7 fbcu55 forklift service repair manualfjjsjekfkskekme
This document provides an overview and instructions for servicing Toyota electric forklifts models 7FBCU15 to 7FBCU55. It begins with a foreword stating the manual contains specifications, maintenance, repair, diagnostic and service procedures. Section 1 provides general information such as exterior views, vehicle models, frame numbers, and operational tips. It outlines proper jacking, hoisting, towing, lubrication, and maintenance procedures. The document continues with indexed sections covering specific systems and components such as the battery, multi-display, troubleshooting, motor, drive unit, and more.
Perkins peregrine edi and 1300 series edi wr diesel engine service repair manualfjjsjekfkskekme
This document is a workshop manual that provides instructions for repair and maintenance of Perkins Peregrine EDi and 1300 Series EDi diesel engines. It consists of 17 chapters that cover the various engine systems and components. The manual includes detailed descriptions, diagrams and step-by-step instructions for repair and overhaul procedures such as disassembly, inspection, repair and reassembly of the cylinder head, piston and connecting rod assemblies, crankshaft, timing case, cylinder block, and other engine parts and systems. Safety precautions and recommended torque specifications are also provided.
Yale (j813) glp45 vx6 lift truck service repair manualfjjsjekfkskekme
This document provides specifications for GLP/GDP40-55VX lift truck models including:
- Lifting capacities ranging from 3,629 to 5,443 kg
- Fuel tank capacities of 79-100.3 liters for various engine options
- Transmission oil capacities of 20 liters
- Relief valve pressures for hydraulic and steering systems
- Turning radii ranging from 2,570 to 2,915 mm
- Stall speeds for engines between 1,900-2,100 RPM
Yale (e876) gdp230 dc lift truck service repair manualfjjsjekfkskekme
The document provides instructions for raising and lowering the operator cab on a lift truck, as well as removing and installing the cab door. Key steps include:
1. Using the cab tilt hand pump or electric pump to raise or lower the cab until it locks in position.
2. Pulling the tilt latch release to fully raise or lower the cab.
3. Attaching lift straps inside the sliding window frame to remove or install the cab door, adjusting the hinges if needed.
Toyota 30 7 fbcu55 forklift service repair manualfjjsjekfkskekme
This document provides an overview and instructions for servicing Toyota electric forklifts models 7FBCU15 to 7FBCU55. It begins with a foreword stating the manual contains specifications, maintenance, repair, diagnostic and service procedures. Section 1 provides general information such as exterior views, vehicle models, frame numbers, and operational tips. It outlines proper jacking, hoisting, towing, lubrication, and maintenance procedures. The document continues with indexed sections covering specific systems and components such as the battery, multi-display, troubleshooting, motor, drive unit, and more.
Perkins peregrine edi and 1300 series edi wr diesel engine service repair manualfjjsjekfkskekme
This document is a workshop manual that provides instructions for repair and maintenance of Perkins Peregrine EDi and 1300 Series EDi diesel engines. It consists of 17 chapters that cover the various engine systems and components. The manual includes detailed descriptions, diagrams and step-by-step instructions for repair and overhaul procedures such as disassembly, inspection, repair and reassembly of the cylinder head, piston and connecting rod assemblies, crankshaft, timing case, cylinder block, and other engine parts and systems. Safety precautions and recommended torque specifications are also provided.
New holland we210 industrial wheel loader service repair manualfjjsjekfkskekme
This document is a service manual for wheeled excavators that contains specifications and repair/maintenance instructions. It includes sections on safety precautions, controls and instruments, technical specifications, and repair/maintenance of the upper structure. The technical specifications section provides details on main components, dimensions, operating weights, digging performance, lifting capacities, and systems like hydraulics, travel, and electrical. It also includes charts summarizing fuel, engine, and supply information.
New holland l223 skid steer loader service repair manualfjjsjekfkskekme
This document is a service manual for 200 Series Skid Steer Loaders and Compact Track Loaders made by New Holland. It contains information on hydraulic, pneumatic, electrical and electronic systems, engines and transmissions, axles, brakes and steering, frames and cabs, positioning, tool functions, hitches, excavating and landscaping attachments. Safety precautions are provided throughout regarding personal safety, machine safety, and preventing property damage during service procedures. Torque specifications are also included for proper assembly.
New holland d150 crawler dozer service repair manualfjjsjekfkskekme
The document provides safety instructions for operating and maintaining a crawler dozer. It warns of dangers such as moving parts, exhaust fumes, and working on slopes. Operators must read all safety rules, wear proper protective equipment, and not endanger themselves or others. Thorough maintenance following the manufacturer's guidelines is also emphasized for safety.
New holland b115 b backhoe loader service repair manualfjjsjekfkskekme
This document contains service manual sections for Backhoe Loaders models B90B, B90BLR, B100B, B100BLR, B100BTC, B110B, B110BTC and B115B. It includes sections on safety, maintenance, technical specifications, transmission, front axles and more. The technical specifications section lists specifications for the diesel engine, transmission, axles, brakes, steering, hydraulic system and other components. It also provides dimensions and performance data for the loader and backhoe attachments.
Liebherr rl 42 b rl42b pipe layer service repair manualfjjsjekfkskekme
This document provides guidelines for performing tests, adjustments, and repairs on LIEBHERR earthmoving equipment. It states that only qualified personnel should perform work, and all applicable safety laws and regulations must be followed. The guidelines are intended to help ensure work can be done safely without endangering operators or third parties.
This document provides specifications and dimensions for three tractor models: STV32, STV36, and STV40. It includes details on the engine, transmission system, hydraulic system, three point hitch, and dimensions. The specifications cover items like engine power, displacement, transmission types, hydraulic pump capacity, lift capacity, and overall tractor dimensions. Tables are provided comparing the key specs across the three models.
Jcb 9 tst dumper service repair manual sn from hrs1645 to hrs3767fjjsjekfkskekme
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 9 tst dumper service repair manual sn from hrp3406 to hrp3917fjjsjekfkskekme
This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Daewoo doosan solar 220 lc v (dieu exp) crawler excavator parts catalogue manualfjjsjekfkskekme
This document provides a list of parts for a cylinder block assembly, including:
1. The cylinder block assembly part number and description.
2. A list of 40 additional parts that make up the cylinder block assembly, including part numbers, descriptions, and quantities.
3. Information on serial numbers, replacement parts, and other identifiers for some items.
The document provides detailed part numbers and inventory information for a cylinder block assembly and its components.
Liebherr r964 c 1278 hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r964 c 1145 hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r964 c 1126 hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r960 demolition 1466 hydraulic excavator service repair manualfjjsjekfkskekme
This document is a service manual that covers maintenance and repair for various systems of an industrial machine. It includes sections on technical data, maintenance procedures, drive systems, cooling systems, hydraulics, electrical systems, gearboxes, and other components. The manual provides information to technicians for servicing the machine.
Liebherr r944 c hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual for Liebherr hydraulic excavators that contains:
1. Technical data, design descriptions, and service/setup instructions for maintenance and repairs.
2. Sections covering the engine, hydraulic and electrical systems, swing gear, track components and other parts.
3. Safety symbols and instructions for working on the machines.
The manual is intended to assist customer support but does not replace technical training. It includes schematics, diagrams and detailed views of machine units.
Liebherr r916 1301 classic hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical data, design descriptions, and service/setup instructions for the machines. The manual is intended to assist customer support but does not replace proper training. It includes symbols to identify dangers, requirements, and expected results. The sections cover general information, tools, technical specifications, the engine/motor, couplings, hydraulic and electrical systems, swing/travel components, and options like the cab.
Liebherr lh80 m hydraulic excavator service repair manualfjjsjekfkskekme
The document discusses safety warnings and signs related to operating machinery. It outlines various hazard symbols and their meanings, and emphasizes the importance of understanding and following all safety instructions. Additional rules and guidelines for designated uses are specified, such as only using approved equipment and not operating in explosive environments. The document also describes safety signs that must be present on the machines, such as warnings for wearing seatbelts and hazardous areas.
Liebherr lh80 c hydraulic excavator service repair manualfjjsjekfkskekme
The document discusses safety warnings and signs related to operating machinery. It outlines various hazard symbols and their meanings, and emphasizes the importance of understanding and following all safety instructions. Additional rules and guidelines for designated uses are specified, such as only using approved equipment and not operating in explosive environments. The document also describes safety signs that must be present on the machines, such as warnings for wearing seatbelts and hazardous areas.
Liebherr lh60 m hydraulic excavator service repair manualfjjsjekfkskekme
This document provides safety warnings and instructions for operating a hydraulic excavator. It outlines hazards associated with the machine and stresses the importance of following safety precautions to prevent injury. Specific dangers are indicated by warning signs on the machine. The document also defines the designated use of the excavator as loosening, picking up, transporting, and dumping materials while following technical safety guidelines. Any other uses are considered not in accordance with safe operation of the machine.
Liebherr lh40 m 1215 (tier4f) hydraulic excavator service repair manualfjjsjekfkskekme
This document contains figures and tables describing components of differential cylinders, shock absorbers, and hydraulic cylinders. It discusses mounting of standard and fine thread clamping nuts, and adjusting swing brakes. The document also includes a table of corrosion inhibitors recommended by Liebherr and another table listing base coats and paints from Liebherr available in aerosol cans. It encourages the reader to download a complete manual by clicking on a provided link.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
New holland we210 industrial wheel loader service repair manualfjjsjekfkskekme
This document is a service manual for wheeled excavators that contains specifications and repair/maintenance instructions. It includes sections on safety precautions, controls and instruments, technical specifications, and repair/maintenance of the upper structure. The technical specifications section provides details on main components, dimensions, operating weights, digging performance, lifting capacities, and systems like hydraulics, travel, and electrical. It also includes charts summarizing fuel, engine, and supply information.
New holland l223 skid steer loader service repair manualfjjsjekfkskekme
This document is a service manual for 200 Series Skid Steer Loaders and Compact Track Loaders made by New Holland. It contains information on hydraulic, pneumatic, electrical and electronic systems, engines and transmissions, axles, brakes and steering, frames and cabs, positioning, tool functions, hitches, excavating and landscaping attachments. Safety precautions are provided throughout regarding personal safety, machine safety, and preventing property damage during service procedures. Torque specifications are also included for proper assembly.
New holland d150 crawler dozer service repair manualfjjsjekfkskekme
The document provides safety instructions for operating and maintaining a crawler dozer. It warns of dangers such as moving parts, exhaust fumes, and working on slopes. Operators must read all safety rules, wear proper protective equipment, and not endanger themselves or others. Thorough maintenance following the manufacturer's guidelines is also emphasized for safety.
New holland b115 b backhoe loader service repair manualfjjsjekfkskekme
This document contains service manual sections for Backhoe Loaders models B90B, B90BLR, B100B, B100BLR, B100BTC, B110B, B110BTC and B115B. It includes sections on safety, maintenance, technical specifications, transmission, front axles and more. The technical specifications section lists specifications for the diesel engine, transmission, axles, brakes, steering, hydraulic system and other components. It also provides dimensions and performance data for the loader and backhoe attachments.
Liebherr rl 42 b rl42b pipe layer service repair manualfjjsjekfkskekme
This document provides guidelines for performing tests, adjustments, and repairs on LIEBHERR earthmoving equipment. It states that only qualified personnel should perform work, and all applicable safety laws and regulations must be followed. The guidelines are intended to help ensure work can be done safely without endangering operators or third parties.
This document provides specifications and dimensions for three tractor models: STV32, STV36, and STV40. It includes details on the engine, transmission system, hydraulic system, three point hitch, and dimensions. The specifications cover items like engine power, displacement, transmission types, hydraulic pump capacity, lift capacity, and overall tractor dimensions. Tables are provided comparing the key specs across the three models.
Jcb 9 tst dumper service repair manual sn from hrs1645 to hrs3767fjjsjekfkskekme
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 9 tst dumper service repair manual sn from hrp3406 to hrp3917fjjsjekfkskekme
This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Daewoo doosan solar 220 lc v (dieu exp) crawler excavator parts catalogue manualfjjsjekfkskekme
This document provides a list of parts for a cylinder block assembly, including:
1. The cylinder block assembly part number and description.
2. A list of 40 additional parts that make up the cylinder block assembly, including part numbers, descriptions, and quantities.
3. Information on serial numbers, replacement parts, and other identifiers for some items.
The document provides detailed part numbers and inventory information for a cylinder block assembly and its components.
Liebherr r964 c 1278 hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r964 c 1145 hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r964 c 1126 hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r960 demolition 1466 hydraulic excavator service repair manualfjjsjekfkskekme
This document is a service manual that covers maintenance and repair for various systems of an industrial machine. It includes sections on technical data, maintenance procedures, drive systems, cooling systems, hydraulics, electrical systems, gearboxes, and other components. The manual provides information to technicians for servicing the machine.
Liebherr r944 c hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual for Liebherr hydraulic excavators that contains:
1. Technical data, design descriptions, and service/setup instructions for maintenance and repairs.
2. Sections covering the engine, hydraulic and electrical systems, swing gear, track components and other parts.
3. Safety symbols and instructions for working on the machines.
The manual is intended to assist customer support but does not replace technical training. It includes schematics, diagrams and detailed views of machine units.
Liebherr r916 1301 classic hydraulic excavator service repair manualfjjsjekfkskekme
The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical data, design descriptions, and service/setup instructions for the machines. The manual is intended to assist customer support but does not replace proper training. It includes symbols to identify dangers, requirements, and expected results. The sections cover general information, tools, technical specifications, the engine/motor, couplings, hydraulic and electrical systems, swing/travel components, and options like the cab.
Liebherr lh80 m hydraulic excavator service repair manualfjjsjekfkskekme
The document discusses safety warnings and signs related to operating machinery. It outlines various hazard symbols and their meanings, and emphasizes the importance of understanding and following all safety instructions. Additional rules and guidelines for designated uses are specified, such as only using approved equipment and not operating in explosive environments. The document also describes safety signs that must be present on the machines, such as warnings for wearing seatbelts and hazardous areas.
Liebherr lh80 c hydraulic excavator service repair manualfjjsjekfkskekme
The document discusses safety warnings and signs related to operating machinery. It outlines various hazard symbols and their meanings, and emphasizes the importance of understanding and following all safety instructions. Additional rules and guidelines for designated uses are specified, such as only using approved equipment and not operating in explosive environments. The document also describes safety signs that must be present on the machines, such as warnings for wearing seatbelts and hazardous areas.
Liebherr lh60 m hydraulic excavator service repair manualfjjsjekfkskekme
This document provides safety warnings and instructions for operating a hydraulic excavator. It outlines hazards associated with the machine and stresses the importance of following safety precautions to prevent injury. Specific dangers are indicated by warning signs on the machine. The document also defines the designated use of the excavator as loosening, picking up, transporting, and dumping materials while following technical safety guidelines. Any other uses are considered not in accordance with safe operation of the machine.
Liebherr lh40 m 1215 (tier4f) hydraulic excavator service repair manualfjjsjekfkskekme
This document contains figures and tables describing components of differential cylinders, shock absorbers, and hydraulic cylinders. It discusses mounting of standard and fine thread clamping nuts, and adjusting swing brakes. The document also includes a table of corrosion inhibitors recommended by Liebherr and another table listing base coats and paints from Liebherr available in aerosol cans. It encourages the reader to download a complete manual by clicking on a provided link.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
6. Safety Practices
1-2 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
1.1 INTRODUCTION
This service manual provides general directions for
accomplishing service and repair procedures. Following
the procedures in this manual will help assure safety and
equipment reliability.
Read, understand and follow the information in this
manual, and obey all locally approved safety practices,
procedures, rules, codes, regulations and laws.
These instructions cannot cover all details or variations in
the equipment, procedures, or processes described, nor
provide directions for meeting every possible contingency
during operation, maintenance, or testing. When additional
information is desired consult the local Caterpillar dealer.
Many factors contribute to unsafe conditions: carelessness,
fatigue, overload, inattentiveness, unfamiliarity, even
drugs and alcohol, among others. For optimal safety,
encourage everyone to think, and to act, safely.
Appropriate service methods and proper repair
procedures are essential for the safety of the individual
doing the work, for the safety of the operator, and for the
safe, reliable operation of the machine. All references to
the right side, left side, front and rear are given from the
operator seat looking in a forward direction.
Supplementary information is available from the
manufacturer in the form of Service Bulletins, Service
Campaigns, Service Training Schools, the service
website, other literature, and through updates to the
manual itself.
1.2 DISCLAIMER
All information in this manual is based on the latest
product information available at the time of publication.
The manufacturer reserves the right to make changes
and improvements to its products, and to discontinue the
manufacture of any product, at its discretion at any time
without public notice or obligation.
1.3 OPERATION & MAINTENANCE
MANUAL
The mechanic must not operate the machine until the
Operation & Maintenance Manual has been read and
understood, training has been accomplished and
operation of the machine has been completed under the
supervision of an experienced and qualified operator.
An Operation & Maintenance Manual is supplied with
each machine and must be kept in the manual holder
located in the cab. In the event that the Operation &
Maintenance Manual is missing, consult the local
Caterpillar dealer before proceeding.
1.4 DO NOT OPERATE TAGS
Place Do Not Operate Tags on the ignition key switch and
the steering wheel before attempting to perform any
service or maintenance. Remove key and disconnect
battery leads.
1.5 SAFETY INFORMATION
To avoid possible death or injury, carefully read,
understand and comply with all safety messages.
In the event of an accident, know where to obtain medical
assistance and how to use a first aid kit and fire
extinguisher/fire suppression system. Keep emergency
telephone numbers (fire department, ambulance, rescue
squad/paramedics, police department, etc.) nearby. If
working alone, check with another person routinely to
help assure personal safety.
1.6 SAFETY ALERT SYSTEM AND
SIGNAL WORDS
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
DANGER
WARNING
CAUTION
7. 1-3TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
Safety Practices
1.7 SAFETY INSTRUCTIONS
Following are general safety statements to consider before
performing maintenance procedures on the telehandler.
Additional statements related to specific tasks and
procedures are located throughout this manual and are
listed prior to any work instructions to provide safety
information before the potential of a hazard occurs.
For all safety messages, carefully read, understand and
follow the instructions before proceeding.
1.7.1 Personal Hazards
PERSONAL SAFETY GEAR: Wear all the protective
clothing and personal safety gear necessary to perform
the job safely. This might include heavy gloves, safety
glasses or goggles, filter mask or respirator, safety shoes
or a hard hat.
LIFTING: NEVER lift a heavy object without the help of at
least one assistant or a suitable sling and hoist.
1.7.2 Equipment Hazards
LIFTING OF EQUIPMENT: Before using any lifting
equipment (chains, slings, brackets, hooks, etc.), verify
that it is of the proper capacity, in good working order, and
is properly attached.
NEVER stand or otherwise become positioned under a
suspended load or under raised equipment. The load or
equipment could fall or tip.
DO NOT use a hoist, jack or jack stands only to support
equipment. Always support equipment with the proper
capacity blocks or stands properly rated for the load.
HAND TOOLS: Always use the proper tool for the job;
keep tools clean and in good working order, and use
special service tools only as recommended.
1.7.3 General Hazards
SOLVENTS: Only use approved solvents that are known
to be safe for use.
HOUSEKEEPING: Keep the work area and operator cab
clean, and remove all hazards (debris, oil, tools, etc.).
FIRST AID: Immediately clean, dress and report all injuries
(cuts, abrasions, burns, etc.), no matter how minor the
injury may seem. Know the location of a First Aid Kit, and
know how to use it.
CLEANLINESS: Wear eye protection, and clean all
components with a high pressure or steam cleaner before
attempting service.
When removing hydraulic components, plug hose ends
and connections to prevent excess leakage and
contamination. Place a suitable catch basin beneath the
machine to capture fluid run off.
It is good practice to avoid pressure-washing electrical/
electronic components. In the event pressure-washing
the machine is needed, ensure the machine is shut down
before pressure-washing. Should pressure-washing be
utilized to wash areas containing electrical/electronic
components, JLG recommends a maximum pressure of
52 bar (750 psi) at a minimum distance of 30,5 cm (12 in)
away from these components. If electrical/electronic
components are sprayed, spraying must not be direct and
for brief time periods to avoid heavy saturation,
Check and obey all Federal, State and/or Local
regulations regarding waste storage, disposal and
recycling.
8. Safety Practices
1-4 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
1.7.4 Operational Hazards
ENGINE: Stop the engine before performing any service
unless specifically instructed otherwise.
VENTILATION: Avoid prolonged engine operation in
enclosed areas without adequate ventilation.
SOFT SURFACES AND SLOPES: NEVER work on a
machine that is parked on a soft surface or slope. The
machine must be on a hard level surface, with the wheels
blocked before performing any service.
FLUID TEMPERATURE: NEVER work on a machine
when the engine, cooling or hydraulic systems are hot.
Hot components and fluids can cause severe burns.
Allow systems to cool before proceeding.
FLUID PRESSURE: Before loosening any hydraulic or
diesel fuel component, hose or tube, turn the engine
OFF. Wear heavy, protective gloves and eye protection.
NEVER check for leaks using any part of your body; use
a piece of cardboard or wood instead. If injured, seek
medical attention immediately. Diesel fluid leaking under
pressure can explode. Hydraulic fluid and diesel fuel
leaking under pressure can penetrate the skin, cause
infection, gangrene and other serious personal injury.
Refer to the engine manufacturer’s manual for specific
details concerning the fuel system.
Engine fuel lines are pressurized. DO NOT attempt
repairs unless specific training has been completed.
Refer to the engine manufacturers’ manual for specific
details concerning the fuel system.
Relieve all pressure before disconnecting any
component, part, line or hose. Slowly loosen parts and
allow release of residual pressure before removing any
part or component. Before starting the engine or applying
pressure, use components, parts, hoses and pipes that
are in good condition, connected properly and are
tightened to the proper torque. Capture fluid in an
appropriate container and dispose of in accordance with
prevailing environmental regulations.
COOLANT SYSTEM CAP: The cooling system is under
pressure, and escaping coolant can cause severe burns
and eye injury. To prevent personal injury, NEVER
remove the coolant system cap while the cooling system
is hot. Wear safety glasses. Turn the coolant system cap
to the first stop and allow pressure to escape before
removing the cap completely. Failure to follow the safety
practices could result in death or serious injury.
FLUID FLAMABILTITY: DO NOT service the fuel or
hydraulic systems near an open flame, sparks or smoking
materials.
Properly disconnect battery(s) prior to servicing the fuel
or hydraulic systems.
NEVER drain or store fluids in an open container. Engine
fuel and hydraulic fluid are flammable and can cause a
fire and/or explosion.
DO NOT mix gasoline or alcohol with diesel fuel. The
mixture can cause an explosion.
PRESSURE TESTING: When conducting any test, only
use test equipment that is correctly calibrated and in good
condition. Use the correct equipment in the proper
manner, and make changes or repairs as indicated by the
test procedure to achieve the desired result.
LEAVING MACHINE: Lower the forks or attachment to
the ground before leaving the machine.
TIRES: Always keep tires inflated to the proper pressure
to help prevent tipover. DO NOT over inflate tires.
NEVER use mismatched tire types, sizes or ply ratings.
Always use matched sets according to machine
specifications.
MAJOR COMPONENTS: Never alter, remove, or
substitute any items such as counterweights, tires,
batteries or other items that may reduce or affect the
overall weight or stability of the machine.
BATTERY: DO NOT charge a frozen battery.Charging a
frozen battery may cause it to explode. Allow the battery
to thaw before jump starting or connecting a battery
charger.
1.8 SAFETY DECALS
Check that all safety decals are present and readable on
the machine. Refer to the Operation & Maintenance
Manual supplied with machine for information.
10. General Information and Specifications
2-2 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
2.1 REPLACEMENT PARTS AND
WARRANTY INFORMATION
Before ordering parts or initiating service inquiries, make
note of the machine serial number. The machine serial
number plate (1) is located on the frame behind the right
front tire.
Note: The replacement of any part on this machine with
any other than factory authorized replacement parts can
adversely affect the performance, durability, or safety of
the machine, and will void the warranty. JLG disclaims
liability for any claims or damages, whether regarding
property damage, personal injury or death arising out of
the use of unauthorized replacement parts.
A warranty registration form must be filled out by the local
Caterpillar dealer.
Registration activates the warranty period and helps to
assure that warranty claims are promptly processed to
guarantee full warranty service.
2.2 THREAD LOCKING COMPOUND
Loctite®
243TM
can be substituted in place of Loctite®
242TM
.
Vibra-TITETM
122 can be substituted in place of Vibra-
TITETM
121.
MZ6510
1
Loctite® ND Industries Description
242TM Vibra-TITETM121 Medium Strength (Blue)
243TM Vibra-TITETM122 Medium Strength (Blue)
271TM Vibra-TITETM140 High Strength (Red)
262TM Vibra-TITETM131 Medium - High Strength (Red)
17. 2-9TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
General Information and Specifications
2.3.2 Metric Fastener Torque Chart
Values for Zinc Yellow Chromate Fasteners (Ref 4150707)*
CLASS 8.8 METRIC (HEX/SOCKET HEAD) BOLTS CLASS 8 METRIC NUTS
Size Pitch
Tensile Stress
Area
Clamp Load
See Note 4
Torque
(Dry or Loctite® 263TM)
Torque (Lube)
Torque
(Loctite® 262TM or
271TM
or Vibra-TITETM
131)
Torque
(Loctite® 242TM
or
271TM or Vibra-TITETM
111
or 141)
Sq mm KN [N.m] [N.m] [N.m]
3 0.5 5.03 2.19 1.3 1.0 1.2 1.4
3.5 0.6 6.78 2.95 2.1 1.6 1.9 2.3
4 0.7 8.78 3.82 3.1 2.3 2.8 3.4
5 0.8 14.20 6.18 6.2 4.6 5.6 6.8
6 1 20.10 8.74 11 7.9 9.4 12
7 1 28.90 12.6 18 13 16 19
8 1.25 36.60 15.9 26 19 23 28
10 1.5 58.00 25.2 50 38 45 55
12 1.75 84.30 36.7 88 66 79 97
14 2 115 50.0 140 105 126 154
16 2 157 68.3 219 164 197 241
18 2.5 192 83.5 301 226 271 331
20 2.5 245 106.5 426 320 383 469
22 2.5 303 132.0 581 436 523 639
24 3 353 153.5 737 553 663 811
27 3 459 199.5 1080 810 970 1130
30 3.5 561 244.0 1460 1100 1320 1530
33 3.5 694 302.0 1990 1490 1790 2090
36 4 817 355.5 2560 1920 2300 2690
42 4.5 1120 487.0 4090 3070 3680 4290
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS 5000059K
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
3. * ASSEMBLY USES HARDENED WASHER
4. CLAMP LOAD LISTED FOR SHCS IS SAME AS GRADE 8 OR CLASS 10.9 AND DOES NOT REPRESENT FULL STRENGTH CAPABILITY OF SHCS.
IF HIGHER LOAD IS REQUIRED, ADDITIONAL TESTING IS REQUIRED.
18. General Information and Specifications
2-10 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
2.3.2 Metric Fastener Torque Chart (Continued)
Values for Zinc Yellow Chromate Fasteners (Ref 4150707)*
CLASS 10.9 METRIC (HEX HEAD) BOLTS,
CLASS 10 METRIC NUTS CLASS 12.9 SOCKET HEAD CAP SCREWS M3 - M5*
Size Pitch
Tensile Stress
Area
Clamp Load
See Note 4
Torque
(Dry or Loctite® 263TM)
K=0.20
Torque
(Lube or Loctite®
242TM
or 271TM
or
Vibra-TITETM 111 or 140)
K=0.18
Torque
(Loctite® 262TM
or
Vibra-TITETM
131)
K=0.15
Sq mm KN [N.m] [N.m] [N.m]
3 0.5 5.03 3.13
3.5 0.6 6.78 4.22
4 0.7 8.78 5.47
5 0.8 14.20 8.85
6 1 20.10 12.5
7 1 28.90 18.0 25 23 19
8 1.25 36.60 22.8 37 33 27
10 1.5 58.00 36.1 70 65 55
12 1.75 84.30 52.5 125 115 95
14 2 115 71.6 200 180 150
16 2 157 97.8 315 280 235
18 2.5 192 119.5 430 385 325
20 2.5 245 152.5 610 550 460
22 2.5 303 189.0 830 750 625
24 3 353 222.0 1065 960 800
27 3 459 286.0 1545 1390 1160
30 3.5 561 349.5 2095 1885 1575
33 3.5 694 432.5 2855 2570 2140
36 4 817 509.0 3665 3300 2750
42 4.5 1120 698.0 5865 5275 4395
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS 5000059K
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
3. * ASSEMBLY USES HARDENED WASHER
4. CLAMP LOAD LISTED FOR SHCS IS SAME AS GRADE 8 OR CLASS 10.9 AND DOES NOT REPRESENT FULL STRENGTH CAPABILITY OF SHCS.
IF HIGHER LOAD IS REQUIRED, ADDITIONAL TESTING IS REQUIRED.
19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. 2-11TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
General Information and Specifications
2.3.2 Metric Fastener Torque Chart (Continued)
Values for Magni Coated Fasteners (Ref 4150701)*
CLASS 8.8 METRIC (HEX/SOCKET HEAD) BOLTS CLASS 8 METRIC NUTS
Size Pitch
Tensile Stress
Area
Clamp Load
See Note 4
Torque
(Dry or Loctite® 263TM
)
K=0.17
Torque
(Lube or Loctite® 242TM
or
271TM
or
Vibra-TITETM 111 or 140)
K=0.16
Torque
(Loctite® 262TM
or
Vibra-TITETM
131)
K=0.15
Sq mm KN [N.m] [N.m] [N.m]
3 0.5 5.03 2.19 1.1 1.1 1.0
3.5 0.6 6.78 2.95 1.8 1.7 1.5
4 0.7 8.78 3.82 2.6 2.4 2.3
5 0.8 14.20 6.18 5.3 4.9 4.6
6 1 20.10 8.74 9 8.4 7.9
7 1 28.90 12.6 15 14 13
8 1.25 36.60 15.9 22 20 19
10 1.5 58.00 25.2 43 40 38
12 1.75 84.30 36.7 75 70 66
14 2 115 50.0 119 110 105
16 2 157 68.3 186 175 165
18 2.5 192 83.5 256 240 225
20 2.5 245 106.5 362 340 320
22 2.5 303 132.0 494 465 435
24 3 353 153.5 627 590 555
27 3 459 199.5 916 860 810
30 3.5 561 244.0 1245 1170 1100
33 3.5 694 302.0 1694 1595 1495
36 4 817 355.5 2176 2050 1920
42 4.5 1120 487.0 3477 3275 3070
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS 5000059K
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
3. * ASSEMBLY USES HARDENED WASHER
4. CLAMP LOAD LISTED FOR SHCS IS SAME AS GRADE 8 OR CLASS 10.9 AND DOES NOT REPRESENT FULL STRENGTH CAPABILITY OF SHCS.
IF HIGHER LOAD IS REQUIRED, ADDITIONAL TESTING IS REQUIRED.
21. General Information and Specifications
2-12 TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
2.3.2 Metric Fastener Torque Chart (Continued)
Values for Magni Coated Fasteners (Ref 4150701)*
CLASS 10.9 METRIC (HEX HEAD) BOLTS CLASS 10 METRIC NUTS,
CLASS 12.9 SOCKET HEAD CAP SCREWS M6 AND ABOVE*
Size Pitch
Tensile Stress
Area
Clamp Load See
Note 4
Torque
(Dry or Loctite® 263TM
)
K=0.17
Torque
(Lube or Loctite®
242TM
or 271TM
or
Vibra-TITETM
111 or 140)
K=0.18
Torque
(Loctite® 262TM or
Vibra-TITETM
131)
K=0.15
Sq mm KN [N.m] [N.m] [N.m]
3 0.5 5.03 3.13
3.5 0.6 6.78 4.22
4 0.7 8.78 5.47
5 0.8 14.20 8.85
6 1 20.10 12.5 13 12 11
7 1 28.90 18.0 21 20 19
8 1.25 36.60 22.8 31 29 27
10 1.5 58.00 36.1 61 58 55
12 1.75 84.30 52.5 105 100 95
14 2 115 71.6 170 160 150
16 2 157 97.8 265 250 235
18 2.5 192 119.5 365 345 325
20 2.5 245 152.5 520 490 460
22 2.5 303 189.0 705 665 625
24 3 353 222.0 905 850 800
27 3 459 286.0 1315 1235 1160
30 3.5 561 349.5 1780 1680 1575
33 3.5 694 432.5 2425 2285 2140
36 4 817 509.0 3115 2930 2750
42 4.5 1120 698.0 4985 4690 4395
NOTES: 1. THESE TORQUE VALUES DO NOT APPLY TO CADMIUM PLATED FASTENERS 5000059K
2. ALL TORQUE VALUES ARE STATIC TORQUE MEASURED PER STANDARD AUDIT METHODS TOLERANCE = ±10%
3. * ASSEMBLY USES HARDENED WASHER
4. CLAMP LOAD LISTED FOR SHCS IS SAME AS GRADE 8 OR CLASS 10.9 AND DOES NOT REPRESENT FULL STRENGTH CAPABILITY OF SHCS.
IF HIGHER LOAD IS REQUIRED, ADDITIONAL TESTING IS REQUIRED.
22. 2-13TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
General Information and Specifications
2.3.3 Hydraulic Hose Torque Chart
Note: By definition the “Flats Method“ will contain some
variance. Use the “Flats Method” only when accessibility
with a torque wrench is not possible.
Torque Wrench:
1. Identify the appropriate application and refer to the
above chart for the correct torque value.
2. If equipped, lubricate o-ring with hydraulic oil. Hand
tighten the swivel nut until no lateral movement of
the swivel nut can be detected. Average hand torque
is 4 Nm (3 lb-ft).
3. Use the double wrench method while tightening to
avoid hose twist.
4. Torque wrench must be held at the center of the grip.
Apply constant force until it clicks.
5. After the connection has been properly tightened,
mark a straight line across the connecting parts
indicating that the connection has been properly
tightened.
Flats Method:
1. If equipped, lubricate o-ring with hydraulic oil. Hand
tighten the swivel nut until no lateral movement of
the swivel nut can be detected. Average hand torque
is 4 Nm (3 lb-ft).
2. Mark a dot on one of the swivel nut flats and another
dot in line on the hex of the adapter it’s connecting
to.
3. Use the double wrench method while tightening to
avoid hose twist.
4. After the connection has been properly tightened,
mark a straight line across the connecting parts, not
covering the dots indicating that the connection has
been properly tightened.
O-Ring Face Seal & JIC Torque Chart
Size ORFS JIC Flats Method
4
18 Nm
(13 lb-ft)
18 Nm
(13 lb-ft)
38,1 to 44,5 mm
1.5 to 1.75 in.
6
31 Nm
(23 lb-ft)
31 Nm
(23 lb-ft)
25,4 to 38,1 mm
1 to 1.5 in.
8
54 Nm
(40 lb-ft)
54 Nm
(40 lb-ft)
38,1 to 44,5 mm
1.5 to 1.75 in.
10
81 Nm
(60 lb-ft)
81 Nm
(60 lb-ft)
38,1 to 44,5 mm
1.5 to 1.75 in.
12
100 Nm
(136 lb-ft)
115 Nm
(85 lb-ft)
25,4 to 38,1 mm
1 to 1.5 in.
16
156 Nm
(115 lb-ft)
156 Nm
(115 lb-ft)
19,0 to 25,4 mm
0.75 to 1.0 in.
20
230 Nm
(170 lb-ft)
230 Nm
(170 lb-ft)
19,0 to 25,4 mm
0.75 to 1.0 in.
24
271 Nm
(200 lb-ft)
271 Nm
(200 lb-ft)
19,0 to 25,4 mm
0.75 to 1.0 in.
32 N/A
366 Nm
(270 lb-ft)
19,0 to 25,4 mm
0.75 to 1.0 in.