The document provides disassembly instructions for a transmission used in wheeled excavators. It lists 50 steps to fully disassemble the transmission along with diagrams showing each component. The steps include removing housing components, springs, seals, pins, gears, shafts, bearings and other internal parts. Special tools are required to remove some components, and precautions are listed regarding containing fluids and releasing spring forces during disassembly.
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Product: WHEELED EXCAVATOR
Model: M316F WHEELED EXCAVATOR F6N
Configuration: M316F Wheeled Excavator F6N00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M314F, M316F, M318F, M320F and M322F Wheeled Excavator Power Train
Media Number -UENR6143-07 Publication Date -01/03/2018 Date Updated -13/03/2018
i06217779
Transmission - Disassemble
SMCS - 3150-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0074 Slide Hammer Puller Gp 1
4C-5651 Threaded Adapter 1
B 136-1452 Retaining Ring Pliers As 1
C 5P-5197 Retaining Ring Pliers As 1
D 1P-1863 Retaining Ring Pliers 1
E 5F-7465 Puller Gp 1
F
6V-3010 Puller Gp 1
8B-7557 Threaded Adapter 2
126-7177 Puller Leg 2
126-7181 Sliding Plate 4
G 8H-0663 Bearing Puller Gp 1
H 9U-7289 Scale 1
Start By:
a. Remove the transmission.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01136987
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plug (1) in order to drain the oil from the transmission into a suitable container.
Evenly remove bolts (2) and remove housing (3).
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4. Illustration 2 g01136993
2. Remove seal (4) from housing (3).
Illustration 3 g01136995
3. Remove springs (5) and (6).
Illustration 4 g01137000
4. Remove spring (7), O-ring seal (8), and spool (9).
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6. Illustration 8 g01150456
8. Remove race (14).
Illustration 9 g01150462
9. Use Tooling (A) in order to remove piston (15).
Illustration 10 g01137074
10. Remove seals (16) and (17) from piston (15). Remove pins (18) from piston (15).
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7. Illustration 11 g01137081
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
11. Remove ring (19).
Illustration 12 g01137084
12. Remove spring (20) and ring (21).
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8. Illustration 13 g01137088
13. Remove seals (22), (23), and (24) from ring (21).
Illustration 14 g01137089
14. Remove ring (25).
Illustration 15 g01137095
15. Remove seal (26) from ring (25).
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10. Illustration 19 g01150464
19. Use Tooling (B) in order to remove retaining ring (30).
20. Remove shaft (31) and gear (32) as an assembly.
Illustration 20 g01137130
21. Remove retaining ring (33) and shim (34) from gear (32).
Illustration 21 g01137133
22. Remove discs (35) from gear (32).
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11. Illustration 22 g01137136
23. Remove clutch discs (36) from gear (32).
Note: The thickness of clutch discs (36) may vary.
Illustration 23 g01137145
24. Use Tooling (B) in order to remove retaining ring (37). Remove shaft assembly (31).
Illustration 24 g01137149
25. Use Tooling (C) in order to remove retaining ring (38) from shaft assembly (31).
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12. Illustration 25 g01137155
26. Use Tooling (D) in order to remove retaining ring (39) from shaft assembly (31). Remove
race (40) from shaft assembly (31).
Illustration 26 g01137164
27. Use a suitable press in order to remove washer (42) and ball bearing (41) from shaft
assembly (31).
Illustration 27 g01137169
28. Use a suitable press in order to remove ball bearing (41) from washer (42).
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14. Illustration 31 g01150471
32. Use Tooling (E) in order to press gear assembly (50) from bearing cone (51).
Illustration 32 g01150474
33. Remove bearing cone (51).
Illustration 33 g01137187
34. Remove gear assembly (50).
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15. Illustration 34 g01137217
35. Remove bearing cone (52) from gear assembly (50).
Note: Bearing cone (52) will be damaged when bearing cone (52) is removed.
Illustration 35 g01137229
36. Remove spring pins (53) from gear assembly (50).
Illustration 36 g01137242
37. Use Tooling (C) to remove retaining ring (54) and planetary pinion (55) from gear assembly
(50).
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16. Note: Shim (56) and rollers (57) will fall when planetary pinion (55) is removed.
Illustration 37 g01137244
38. Use Tooling (F) in order to remove inner race (58) from gear assembly (50).
39. Repeat Step 37 and Step 38 for the remaining planetary pinions.
Illustration 38 g01137246
40. Remove bearing cup (59).
Illustration 39 g01150588
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18. 41. Remove bearing cup (60).
Illustration 40 g01150597
42. Remove seals (61) and (62).
Illustration 41 g01150600
43. Remove bolts (63) and (64). Remove plate (65).
Illustration 42 g01137273
44. Remove O-ring seal (66). Remove gear (67).
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19. Illustration 43 g01137280
45. Use Tooling (G) and a suitable press in order to remove plate (68) from gear (67).
Illustration 44 g01137286
46. If it is necessary, remove studs (69) from gear (67).
Illustration 45 g01150605
47. Remove seal (70).
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20. Illustration 46 g01150612
48. Use Tooling (G) in order to remove pinion (71).
Illustration 47 g01150614
49. Remove O-ring seal (72) and bushing (73) from pinion (71).
Illustration 48 g01150616
50. Use Tooling (G) in order to remove bearing cone (74) from pinion (71).
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