The document provides instructions for disassembling and assembling a unit injector hydraulic pump. It describes removing 17 individual parts in 16 steps. It then describes assembling the pump in 24 steps, reinstalling the parts in reverse order. Tools required are listed. Cautions are provided to keep parts clean and prevent dirt entry into the fuel system.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 7YB
Configuration: D8L TRACTOR / POWER SHIFT / 7YB00001-01572 (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i02396384
Unit Injector Hydraulic Pump - Disassemble
SMCS - 1714-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2610 Driver Tube 1
B 4D-3120 Bolt 1
C FT-2612 Bearing Removal Tool 1
D 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the unit injector hydraulic pump. Refer to Disassembly and Assembly, "Unit
Injector Hydraulic Pump - Remove".
b. Remove the injection actuation pressure control valve. Refer to Disassembly and Assembly,
"Injection Actuation Pressure Control Valve - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. NOTICE
Do not allow dirt to enter the fuel system. Thoroughly clean the area
around a fuel system component that will be disconnected. Fit a
suitable cover over disconnected fuel system component.
Illustration 1 g01094410
1. Remove pressure compensator valve (1).
2. Remove manifold (2).
3. Remove bolts (4) from valve block (3).
Illustration 2 g01094416
4. Remove valve block (3), control piston (6), and gasket (5).
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4. Illustration 3 g01094422
5. Remove rotating group (7). Minor twisting of the rotating group may be necessary in order
to remove the rotating group.
Illustration 4 g01094430
6. Install Tooling (A) in the pump group. Use a suitable press in order to remove shaft (8) from
the front bearing.
Illustration 5 g01094431
7. Remove bolts (9). Remove covers (10).
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5. Illustration 6 g01094441
8. Remove O-ring seal (12) from pintle bearing (14) that is opposite of spring seat (11). Install
Tooling (B) into the pintle bearing finger tight.
9. Remove plug (13), if necessary.
10. Tighten Tooling (B) into the pintle bearing until the pintle bearing is removed.
Illustration 7 g01094444
11. In order to remove the pintle bearing from the other side of the pump group, you need to
hold yoke (15) firmly. Use Tooling (B) to remove the pintle bearing.
12. Remove yoke (15).
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6. Illustration 8 g01094447
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
13. Remove spring seat (11) and the spring.
Illustration 9 g01094449
14. Use Tooling (D) to remove retaining ring (17). Remove bearing (16).
Illustration 10 g01094450
15. Use Tooling (D) to remove retaining ring (19). Remove shaft seal (18).
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7. Illustration 11 g01094452
16. Use Tooling (C) and a suitable press in order to remove bearing (20).
Illustration 12 g01094458
17. Remove plugs (21) and plug (22) from valve block (3).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 4 22:22:59 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 7YB
Configuration: D8L TRACTOR / POWER SHIFT / 7YB00001-01572 (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i02396403
Unit Injector Hydraulic Pump - Assemble
SMCS - 1714-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
D 1P-1861 Retaining Ring Pliers 1
E FT-2608 Bearing Installation Tool 1
F FT-2609 Valve Block Positioner 1
G FT-2607 Bearing Installation Tool 2
H FT-2606 Yoke Fixture 1
J FT-2611 Bearing Support 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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9. Do not allow dirt to enter the fuel system. Thoroughly clean the area
around a fuel system component that will be disconnected. Fit a
suitable cover over disconnected fuel system component.
Illustration 1 g01094458
1. Install plugs (21) and plug (22) in valve block (3). Tighten plugs (21) to a torque of
10.0 ± 0.2 N·m (88.51 ± 1.77 lb in). Tighten plug (22) to a torque of 12.25 ± 0.15 N·m
(108 ± 1 lb in).
2. Use Tooling (E), Tooling (F), and a suitable press in order to install the bearing in valve
block (3).
Illustration 2 g01094449
3. Install bearing (16). Use Tooling (D) to install retaining ring (17).
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10. Illustration 3 g01094447
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
4. Install spring seat (11) and the spring.
Illustration 4 g01094444
5. Install yoke (15) inside the housing of the pump group.
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11. Illustration 5 g01096191
6. Install plug (13). Tighten the plug to a torque of 7.45 ± 0.65 N·m (65.938 ± 5.753 lb in).
7. Use Tooling (G), Tooling (H), and a suitable press in order to install pintle bearing (14).
The bearing that is located on the same side of the housing as spring seat (11) should be
installed first.
8. Ensure that the outer race of pintle bearing (14) is started in the housing on the side opposite
of the spring.
9. Lightly lubricate the yoke with clean engine oil. Ensure that the yoke is in the correct
position. The bearings will hold the yoke in place when the bearings are installed.
10. Use Tooling (G) and a suitable press in order to install the second bearing in the housing.
11. Ensure that the yoke moves freely before you proceed with the assembly procedure.
12. Install O-ring seal (12).
Illustration 6 g01094431
13. Install covers (10).
14. Install bolts (9). Tighten bolts (9) to a torque of 20 ± 1 N·m (15 ± 1 lb ft).
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12. Illustration 7 g01196942
15. Use the coupling from the fuel transfer pump and Tooling (J) in order to install shaft (8)
back into the proper position.
Illustration 8 g01094422
16. Install rotating group (7) by using the following procedure.
a. Position the housing so that the internal end of the shaft is angled downward.
b. Slide rotating group (7) over the shaft and into the housing. Ensure that the shoes of
rotating group (7) are against the yoke.
Illustration 9 g01094836
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13. c. Once the rotating group is installed, turn the rotating group in order to ensure that pins
(23) are still in the special notches. If the rotating group jams, pins (23) need to be
reinserted into the proper position. The pins in the rotating group are held in position
with a “C” clip. See Illustration 9.
Illustration 10 g01094416
17. Lightly lubricate the face of valve block (3) with clean engine oil. Position control piston (6)
on the control shaft.
18. Install gasket (5).
Illustration 11 g01094839
19. Install valve block (3) by using the following procedure.
a. Place a finger over large middle hole (24) on the mounting surface of valve block (3)
in order to create a vacuum. This will hold the control piston in place while you
install valve block (3).
b. Ensure that the housing gasket is not damaged. Align valve block (3) with the pins
that are in the housing of the pump group.
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14. Illustration 12 g01094410
20. Start bolts (4) in valve block (3) by hand.
21. Tighten bolts (4) by alternating from all four sides. Tighten the bolts in the corners first.
Tighten the bolts to a torque of 28 ± 3 N·m (20 ± 2 lb ft).
22. Install manifold (2).
23. Install pressure compensator valve (1).
Illustration 13 g01094450
24. Install shaft seal (18) by using the following procedure.
a. Lightly lubricate the shaft seal with clean engine oil.
b. Use Tooling (E) to lower shaft seal (18) below the edge of the bore.
c. Position retaining ring (19) against the shaft seal below the edge of the bore.
d. Use Tooling (E) in order to lower shaft seal (18) and retaining ring (19). Lower the
retaining ring until the retaining ring expands into position.
End By:
a. Install the injection actuation pressure control valve. Refer to Disassembly and Assembly,
"Injection Actuation Pressure Control Valve - Install".
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15. b. Install the unit injector hydraulic pump. Refer to Disassembly and Assembly, "Unit Injector
Hydraulic Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 4 22:23:58 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 7YB
Configuration: D8L TRACTOR / POWER SHIFT / 7YB00001-01572 (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i01363607
Unit Injector Hydraulic Pump - Install
SMCS - 1714-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not allow dirt to enter the fuel system. Thoroughly clean the area
around a fuel system component that will be disconnected. Fit a
suitable cover over disconnected fuel system component.
Note: The aftercooler has been removed for photographic purposes only.
Note: Check the condition of the O-rings. If the O-rings are worn or damaged, use new parts for
replacement.
1. Install the O-ring on the unit injector hydraulic pump that seals against the unit injector
hydraulic pump drive. Lightly lubricate the seal with clean engine oil.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Illustration 1 g00553109
Typical example
2. Attach a strap and a suitable lifting device to unit injector hydraulic pump (14), as shown.
The weight of the unit injector hydraulic pump is approximately 30 kg (66 lb).
Illustration 2 g00553111
Typical example
3. Install two bolts (15) and the washers.
Illustration 3 g00553076
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19. Typical example
4. Install three bolts (13) and the washers.
Illustration 4 g00553074
5. Connect injection actuation pressure sensor (10), engine oil temperature sensor connector
(11), and the connector for engine oil pressure sensor (12).
Illustration 5 g00553073
Typical example
6. Install two wire ties (8) and (9).
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20. Illustration 6 g00553072
Typical example
Note: The unit injector hydraulic pump must be primed before inlet tube assembly (3) is
installed. Pour 0.95 L (1.00 qt) of clean engine oil directly in the inlet of the unit injector
hydraulic pump before tube (3) is installed.
7. Install the O-ring seals in tube assembly (3). Lightly lubricate the O-ring seals with clean
engine oil. Install tube assembly (3).
8. Position clamp (4) and install bolt (5), the nut, and the washer.
9. Place clamp (7) in position and install bolt (6), the nut and the spacer.
Illustration 7 g00553070
Typical example
10. Install the O-ring seals in hose assemblies (1) and (2). Lightly lubricate the seals with clean
engine oil. Connect hose assemblies (1) and (2).
11. Tighten hose assemblies (1).
12. Tighten hose assemblies (2) to 125 ± 15 N·m (92 ± 11 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 4 22:24:57 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8L TRACK-TYPE TRACTOR 7YB
Configuration: D8L TRACTOR / POWER SHIFT / 7YB00001-01572 (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -RENR2336-06 Publication Date -01/08/2018 Date Updated -10/08/2018
i01363680
Unit Injector Hydraulic Pump Drive - Remove
SMCS - 1714-011-PD
Removal Procedure
Start By:
a. Remove the unit injector hydraulic pump. Refer to Disassembly and Assembly, "Unit
Injector Hydraulic Pump - Remove".
b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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