This document provides instructions for removing and installing a torque divider from a D8K track-type tractor. Key steps include:
1. Draining the transmission oil and removing connecting lines, valves, and other components to access the torque divider.
2. Using eyebolts and wire to safely remove the heavy torque divider assembly.
3. Reversing the process to reinstall the torque divider, replacing gaskets and fittings and refilling the transmission with oil.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjsjekksemm
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fisjejfskemmd
The document provides instructions for servicing a track-type tractor model D6H, including removing and installing track roller frames, idlers, and disassembling and assembling idlers. The multi-step process involves using various tools to separate parts, align components, install seals, and reassemble. Safety precautions are noted such as ensuring the tractor is level and stable before removing frames to prevent injury.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar excavator models 320, 320L, and 320N. The removal procedure involves disconnecting tubes and cables from the governor, and removing clips and pins. The installation procedure specifies cleaning and lubricating parts, inserting tubes and pins using special tools, and setting fuel settings and injector synchronization. Precautions are given to keep parts clean and ensure free movement of linkages.
Caterpillar cat d5 c track type tractor dozer bulldozer (prefix 3mk) service ...ufjkskemfseol
The document provides instructions for servicing components of a D5C track-type tractor, including removing and installing the drive shaft, steering clutch control valves, steering clutches, and disassembling the steering clutches. The procedures include removing covers, disconnecting linkages, draining oil, and removing individual parts like cylinders, drums, shafts, and seals. Torque specifications and sealant/lubricant types are provided.
Caterpillar cat 993 k wheel loader (prefix z8z) service repair manual (z8z000...ufjkskemfseol
This document provides instructions for disassembling and assembling the parking brake on a 993K Wheel Loader. It describes removing components like the brake housing, pistons, discs, and shaft. It then explains assembling these components in reverse order. Special tools are listed and safety precautions mentioned. The process involves 17 detailed steps over two procedures for disassembly and assembly.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It describes removing the torque divider by draining oil, disconnecting hoses, and using lifting tools to remove it from the flywheel housing. It then details disassembling the torque divider by removing internal components like carriers, wheels, seals and bearings. The assembly section describes installing these components in reverse order and includes checks of critical clearances between parts.
Caterpillar cat d11 t carrydozer track type tractor (prefix jns) service repa...fjkskmmdmme
The document provides instructions for disassembling a track roller frame on a D11T track-type tractor. It describes using straps and a hydraulic cylinder with a puller stud to remove the recoil spring and pilot assembly from the front of the track roller frame. It then explains how to remove various components from the track roller frame including the trunnion, plate, pin, and retainer assembly using lifting devices and tools. The overall purpose is to fully disassemble the track roller frame for repair or replacement of parts.
This document provides instructions for disassembling and assembling the swing drive of a 245 Excavator model. It describes removing the swing drive motor and brake, then disassembling the swing drive into individual components. These include removing bearings, seals, gears, and the pinion shaft. Detailed steps are provided for each part, including any special tools needed and component weights. The purpose is to repair or replace parts within the swing drive assembly.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjsjekksemm
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fisjejfskemmd
The document provides instructions for servicing a track-type tractor model D6H, including removing and installing track roller frames, idlers, and disassembling and assembling idlers. The multi-step process involves using various tools to separate parts, align components, install seals, and reassemble. Safety precautions are noted such as ensuring the tractor is level and stable before removing frames to prevent injury.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar excavator models 320, 320L, and 320N. The removal procedure involves disconnecting tubes and cables from the governor, and removing clips and pins. The installation procedure specifies cleaning and lubricating parts, inserting tubes and pins using special tools, and setting fuel settings and injector synchronization. Precautions are given to keep parts clean and ensure free movement of linkages.
Caterpillar cat d5 c track type tractor dozer bulldozer (prefix 3mk) service ...ufjkskemfseol
The document provides instructions for servicing components of a D5C track-type tractor, including removing and installing the drive shaft, steering clutch control valves, steering clutches, and disassembling the steering clutches. The procedures include removing covers, disconnecting linkages, draining oil, and removing individual parts like cylinders, drums, shafts, and seals. Torque specifications and sealant/lubricant types are provided.
Caterpillar cat 993 k wheel loader (prefix z8z) service repair manual (z8z000...ufjkskemfseol
This document provides instructions for disassembling and assembling the parking brake on a 993K Wheel Loader. It describes removing components like the brake housing, pistons, discs, and shaft. It then explains assembling these components in reverse order. Special tools are listed and safety precautions mentioned. The process involves 17 detailed steps over two procedures for disassembly and assembly.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It describes removing the torque divider by draining oil, disconnecting hoses, and using lifting tools to remove it from the flywheel housing. It then details disassembling the torque divider by removing internal components like carriers, wheels, seals and bearings. The assembly section describes installing these components in reverse order and includes checks of critical clearances between parts.
Caterpillar cat d11 t carrydozer track type tractor (prefix jns) service repa...fjkskmmdmme
The document provides instructions for disassembling a track roller frame on a D11T track-type tractor. It describes using straps and a hydraulic cylinder with a puller stud to remove the recoil spring and pilot assembly from the front of the track roller frame. It then explains how to remove various components from the track roller frame including the trunnion, plate, pin, and retainer assembly using lifting devices and tools. The overall purpose is to fully disassemble the track roller frame for repair or replacement of parts.
This document provides instructions for disassembling and assembling the swing drive of a 245 Excavator model. It describes removing the swing drive motor and brake, then disassembling the swing drive into individual components. These include removing bearings, seals, gears, and the pinion shaft. Detailed steps are provided for each part, including any special tools needed and component weights. The purpose is to repair or replace parts within the swing drive assembly.
The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor. It describes preliminary steps like draining fluids, disconnecting batteries and hoses. It then details removing the front axle, steering link rods, planetary reductions, wheel hubs, steering cylinder, upper arms, wheel joints, suspension cylinder and lower arms. Precautions and proper tightening torques are specified.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat d40 d articulated truck (prefix 8tf) service repair manual (8...fjsqazkekdmme
This document provides instructions for removing and installing the transmission hydraulic control valve on D40D and D400D articulated dump trucks. It describes removing the control valve from the transmission, then removing individual components like manifolds, sleeves, seals and spools. It then describes installing these components in reverse order, making sure surfaces are clean and sealed properly.
This service repair manual provides instructions for installing and removing components of the governor and fuel injection control linkage on Caterpillar 320, 320L, and 320N excavators. The manual describes the required tools and illustrates each step through photos with labeled parts. Key steps include installing O-rings and seals on various parts, placing the governor and linkage components in position, and using specialized tools to install clips and pins that connect the parts. Proper lubrication and torque specifications are noted throughout.
Caterpillar cat 140 g motor grader (prefix 13w) service repair manual (13w004...fiskefjskemem
This document provides instructions for removing and installing a hydraulic pump on a 140G motor grader. It describes:
1) Removing the hydraulic pump by disconnecting hoses, removing mounting bolts, and using a hoist to lift the pump off the machine.
2) Disassembling the pump by removing internal components like the valve block, springs, and bearing assemblies.
3) Reassembling the pump by installing internal components in reverse order and adjusting bearings to the proper specifications.
Caterpillar cat 950 k wheel loader (prefix j5m) service repair manual (j5m000...fjsqazkekdmme
The document provides instructions for installing the rear power take-off (RPTO) on a 950K wheel loader. It describes cleaning components, aligning sleeve bearings, installing gears and idler hubs onto the flywheel housing using press tools, lubricating parts, and tightening bolts to specified torques. The 20-step procedure includes installing adapters and seals, checking backlash and end play, and attaching the gear assembly to the crankshaft.
Caterpillar cat 345 d l vg excavator (prefix nlm) service repair manual (nlm0...fjkskedmme
The document provides instructions for disassembling and assembling a 345D L VG excavator travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing pieces. It then lists 31 steps for assembly, reinstalling these components in reverse order and noting to clean all parts and replace seals and gaskets. Precise measurements and torque specifications are given to ensure correct assembly.
Caterpillar cat d6 h track type tractor (prefix 6cf) service repair manual (6...fdjjsekksemxs
This service manual provides instructions for servicing track-type tractors. It details the process for removing and installing track roller frames, which requires separating the track, supporting the tractor, and removing bolts and pins to detach the frame. It also describes removing and installing idlers, which involves separating the caps and blocks to take the idlers off and replacing seals before reattaching everything.
Caterpillar cat 313 f lgc excavator (prefix hdk) service repair manual (hdk00...fjkskefksmeme
1) The document provides disassembly instructions for components of a 313F LGC excavator, including the final drive, travel motor, and counterbalance valve.
2) It lists required tools and safety precautions and provides a step-by-step process to remove each part, noting identification numbers where applicable.
3) Detailed illustrations accompany each step to show how to remove components like sprockets, valves, springs, gears, seals and other parts while taking care to mark locations for reassembly.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for disassembling each component. Personal safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs or releasing hydraulic pressure. The document is intended to guide technicians in properly disassembling these systems for repair or replacement of parts.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fjkskmmdmme
The document provides instructions for removing and installing the drive shaft and torque divider of a D11N track-type tractor. It describes:
1) Removing the drive shaft by detaching guard assemblies and bolts, then using tooling and straps to lift it out of the machine.
2) Disassembling the torque divider by draining fluid, detaching hoses, and using bolts, screws and tooling to separate its components like the carrier, shafts, gears, and seals.
3) Reinstalling the drive shaft and torque divider follows the removal steps in reverse, taking care to align parts and apply new seals and bolts.
The document provides disassembly instructions for the final drive, travel motor, and other components of a 313D2 excavator. It lists over 30 detailed steps to disassemble parts like the final drive, counterbalance valve, travel motor, and planetary gear assemblies. Safety notices are included throughout to warn of hazards like parts propelled by springs, hydraulic pressure, and heavy component weights. Required tools are listed in a table at the beginning.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...fjjskkemsmee
This document provides instructions for removing and installing a torque divider on a Caterpillar D8L track-type tractor. It describes in 22 steps how to disassemble the torque divider by removing components like the planet carrier, shafts, gears, seals and housing. It then describes in 51 steps the reverse process of assembling the torque divider, including pressing bearings into place and installing seals, gears and other components back into the housing. The overall document provides very detailed technical instructions for servicing the torque divider.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...ufjkskemfseol
This document provides instructions for removing and installing a torque divider from a Caterpillar D8L track-type tractor. It describes in detail:
1) Removing the torque divider by draining oil, disconnecting lines, removing bolts, and lowering it with a hoist.
2) Disassembling the torque divider by removing snap rings, planet carrier, shafts, gears, seals, and other internal components.
3) Reassembling the torque divider by installing new components as needed, pressing in bearings and seals, and torquing bolts to the specified values.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...dikdkskmmdm
This document provides instructions for removing and installing a torque divider from a Caterpillar D8L track-type tractor. It describes in detail:
1) Removing the torque divider by draining oil, disconnecting lines, removing bolts, and lowering it with a hoist.
2) Disassembling the torque divider by removing snap rings, planet carrier, shafts, gears, seals, and other internal components.
3) Reassembling the torque divider by installing new components as needed, pressing in bearings and seals, and reattaching housings.
This document provides instructions for disassembling and assembling the swing drive of a 215B excavator. It begins by describing how to remove the swing drive by draining hydraulic fluid, attaching eyebolts and lifting it out. It then details how to disassemble the swing drive into individual parts like gears, bearings and seals. The assembly section provides step-by-step instructions for installing these parts in reverse order and includes details like heating bearings, applying lubricants and torquing bolts.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fjskemedcdmme
The document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It involves using tools to remove the torque divider assembly from the flywheel housing. Key steps include draining oil, removing bolts, O-rings, hoses and sleeves. To install, the process is reversed, ensuring proper alignment and torque of fasteners. The document also provides instructions for disassembling and measuring clearances within the torque divider before reassembling with the correct bearing depths and torque specifications.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...jfksekksmem
The document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It involves using tools to remove the torque divider assembly from the flywheel housing. Key steps include draining oil, removing bolts, O-rings, hoses and sleeves. To install, the process is reversed, ensuring proper alignment of teeth and installation of all components. The document also provides instructions for disassembling and measuring clearances within the torque divider assembly before reassembling.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fjjskkefksme
This document provides instructions for removing and installing the drive shaft and torque divider of a D11N track-type tractor. It describes:
1) Removing the drive shaft by detaching guard assemblies, bolts and using tooling to lift it out.
2) Removing the torque divider by draining fluid, detaching hoses, bolts and using tooling to lift it from the flywheel housing.
3) Disassembling the torque divider by removing snap rings, carriers, gears, seals, shafts and covers.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fiskkdmdmdm
This document provides instructions for removing and installing components of the drive shaft and torque divider for a D11N track-type tractor. Key steps include using tooling and straps to safely remove heavy components like the drive shaft (95 lb), yoke (70 lb), and torque divider (1250 lb). The torque divider disassembly involves removing snap rings, pins, gears, washers, bearings, seals, and other internal parts. Proper alignment and installation of seals and sleeves is important when reinstalling components.
Toro reelmaster 7000 mower service repair manualfskkkdjskemd
This document provides safety instructions for operating, maintaining, and servicing the Reelmaster 7000. It outlines general safety practices including wearing proper protective equipment and following safety decals/symbols. Specific safety instructions are provided for before operating, while operating, and maintenance/service of the machine. Jacking instructions and locations of safety decals are also included.
Toro pro sweep (model 07066) service repair manualfskkkdjskemd
This document is a service manual for the Pro Sweep model 07066. It provides information for technicians to troubleshoot, test, and repair major systems and components of the Pro Sweep. The manual contains chapters covering safety, product records and maintenance, hydraulic and electrical systems, chassis, and electrical diagrams. Technicians are instructed to follow all safety procedures when servicing equipment to prevent injury.
The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor. It describes preliminary steps like draining fluids, disconnecting batteries and hoses. It then details removing the front axle, steering link rods, planetary reductions, wheel hubs, steering cylinder, upper arms, wheel joints, suspension cylinder and lower arms. Precautions and proper tightening torques are specified.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat d40 d articulated truck (prefix 8tf) service repair manual (8...fjsqazkekdmme
This document provides instructions for removing and installing the transmission hydraulic control valve on D40D and D400D articulated dump trucks. It describes removing the control valve from the transmission, then removing individual components like manifolds, sleeves, seals and spools. It then describes installing these components in reverse order, making sure surfaces are clean and sealed properly.
This service repair manual provides instructions for installing and removing components of the governor and fuel injection control linkage on Caterpillar 320, 320L, and 320N excavators. The manual describes the required tools and illustrates each step through photos with labeled parts. Key steps include installing O-rings and seals on various parts, placing the governor and linkage components in position, and using specialized tools to install clips and pins that connect the parts. Proper lubrication and torque specifications are noted throughout.
Caterpillar cat 140 g motor grader (prefix 13w) service repair manual (13w004...fiskefjskemem
This document provides instructions for removing and installing a hydraulic pump on a 140G motor grader. It describes:
1) Removing the hydraulic pump by disconnecting hoses, removing mounting bolts, and using a hoist to lift the pump off the machine.
2) Disassembling the pump by removing internal components like the valve block, springs, and bearing assemblies.
3) Reassembling the pump by installing internal components in reverse order and adjusting bearings to the proper specifications.
Caterpillar cat 950 k wheel loader (prefix j5m) service repair manual (j5m000...fjsqazkekdmme
The document provides instructions for installing the rear power take-off (RPTO) on a 950K wheel loader. It describes cleaning components, aligning sleeve bearings, installing gears and idler hubs onto the flywheel housing using press tools, lubricating parts, and tightening bolts to specified torques. The 20-step procedure includes installing adapters and seals, checking backlash and end play, and attaching the gear assembly to the crankshaft.
Caterpillar cat 345 d l vg excavator (prefix nlm) service repair manual (nlm0...fjkskedmme
The document provides instructions for disassembling and assembling a 345D L VG excavator travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing pieces. It then lists 31 steps for assembly, reinstalling these components in reverse order and noting to clean all parts and replace seals and gaskets. Precise measurements and torque specifications are given to ensure correct assembly.
Caterpillar cat d6 h track type tractor (prefix 6cf) service repair manual (6...fdjjsekksemxs
This service manual provides instructions for servicing track-type tractors. It details the process for removing and installing track roller frames, which requires separating the track, supporting the tractor, and removing bolts and pins to detach the frame. It also describes removing and installing idlers, which involves separating the caps and blocks to take the idlers off and replacing seals before reattaching everything.
Caterpillar cat 313 f lgc excavator (prefix hdk) service repair manual (hdk00...fjkskefksmeme
1) The document provides disassembly instructions for components of a 313F LGC excavator, including the final drive, travel motor, and counterbalance valve.
2) It lists required tools and safety precautions and provides a step-by-step process to remove each part, noting identification numbers where applicable.
3) Detailed illustrations accompany each step to show how to remove components like sprockets, valves, springs, gears, seals and other parts while taking care to mark locations for reassembly.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for disassembling each component. Personal safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs or releasing hydraulic pressure. The document is intended to guide technicians in properly disassembling these systems for repair or replacement of parts.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fjkskmmdmme
The document provides instructions for removing and installing the drive shaft and torque divider of a D11N track-type tractor. It describes:
1) Removing the drive shaft by detaching guard assemblies and bolts, then using tooling and straps to lift it out of the machine.
2) Disassembling the torque divider by draining fluid, detaching hoses, and using bolts, screws and tooling to separate its components like the carrier, shafts, gears, and seals.
3) Reinstalling the drive shaft and torque divider follows the removal steps in reverse, taking care to align parts and apply new seals and bolts.
The document provides disassembly instructions for the final drive, travel motor, and other components of a 313D2 excavator. It lists over 30 detailed steps to disassemble parts like the final drive, counterbalance valve, travel motor, and planetary gear assemblies. Safety notices are included throughout to warn of hazards like parts propelled by springs, hydraulic pressure, and heavy component weights. Required tools are listed in a table at the beginning.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...fjjskkemsmee
This document provides instructions for removing and installing a torque divider on a Caterpillar D8L track-type tractor. It describes in 22 steps how to disassemble the torque divider by removing components like the planet carrier, shafts, gears, seals and housing. It then describes in 51 steps the reverse process of assembling the torque divider, including pressing bearings into place and installing seals, gears and other components back into the housing. The overall document provides very detailed technical instructions for servicing the torque divider.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...ufjkskemfseol
This document provides instructions for removing and installing a torque divider from a Caterpillar D8L track-type tractor. It describes in detail:
1) Removing the torque divider by draining oil, disconnecting lines, removing bolts, and lowering it with a hoist.
2) Disassembling the torque divider by removing snap rings, planet carrier, shafts, gears, seals, and other internal components.
3) Reassembling the torque divider by installing new components as needed, pressing in bearings and seals, and torquing bolts to the specified values.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...dikdkskmmdm
This document provides instructions for removing and installing a torque divider from a Caterpillar D8L track-type tractor. It describes in detail:
1) Removing the torque divider by draining oil, disconnecting lines, removing bolts, and lowering it with a hoist.
2) Disassembling the torque divider by removing snap rings, planet carrier, shafts, gears, seals, and other internal components.
3) Reassembling the torque divider by installing new components as needed, pressing in bearings and seals, and reattaching housings.
This document provides instructions for disassembling and assembling the swing drive of a 215B excavator. It begins by describing how to remove the swing drive by draining hydraulic fluid, attaching eyebolts and lifting it out. It then details how to disassemble the swing drive into individual parts like gears, bearings and seals. The assembly section provides step-by-step instructions for installing these parts in reverse order and includes details like heating bearings, applying lubricants and torquing bolts.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fjskemedcdmme
The document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It involves using tools to remove the torque divider assembly from the flywheel housing. Key steps include draining oil, removing bolts, O-rings, hoses and sleeves. To install, the process is reversed, ensuring proper alignment and torque of fasteners. The document also provides instructions for disassembling and measuring clearances within the torque divider before reassembling with the correct bearing depths and torque specifications.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...jfksekksmem
The document provides instructions for removing and installing a torque divider from a D6H track-type tractor. It involves using tools to remove the torque divider assembly from the flywheel housing. Key steps include draining oil, removing bolts, O-rings, hoses and sleeves. To install, the process is reversed, ensuring proper alignment of teeth and installation of all components. The document also provides instructions for disassembling and measuring clearances within the torque divider assembly before reassembling.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fjjskkefksme
This document provides instructions for removing and installing the drive shaft and torque divider of a D11N track-type tractor. It describes:
1) Removing the drive shaft by detaching guard assemblies, bolts and using tooling to lift it out.
2) Removing the torque divider by draining fluid, detaching hoses, bolts and using tooling to lift it from the flywheel housing.
3) Disassembling the torque divider by removing snap rings, carriers, gears, seals, shafts and covers.
Caterpillar cat d11 n track type tractor (prefix 74z) service repair manual (...fiskkdmdmdm
This document provides instructions for removing and installing components of the drive shaft and torque divider for a D11N track-type tractor. Key steps include using tooling and straps to safely remove heavy components like the drive shaft (95 lb), yoke (70 lb), and torque divider (1250 lb). The torque divider disassembly involves removing snap rings, pins, gears, washers, bearings, seals, and other internal parts. Proper alignment and installation of seals and sleeves is important when reinstalling components.
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Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8K TRACK-TYPE TRACTOR 77V
Configuration: D8K TRACTOR / POWERSHIFT / 77V05006-UP (MACHINE) POWERED BY D342 ENGINE
Disassembly and Assembly
D8K TRACTOR POWER TRAIN
Media Number -SENR7011-01 Publication Date -01/06/1976 Date Updated -12/12/2017
SENR70110037
Torque Divider (Power Shift)
SMCS - 3100-11; 3100-12; 3100-15; 3100-16
Remove Torque Divider (Power Shift)
start by:
a) remove seat and seat frame
b) remove crankcase guard (rear)
c) remove universal joint (power shift)
d) remove torque divider scavenge and circulating oil pump
e) remove torque converter outlet relief valve
f) remove brake pedals and dash
1. Drain the oil from the transmission and torque divider.
2. Remove rods (1), (2), (3) and (9) for the steering clutches and brakes. Put identification on the
rods to prevent mixing at assembly.
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3. 3. Remove seat frame support (10) and cross-member (12).
4. Remove oil supply line (11) for the transmission hydraulic controls.
5. Remove oil supply line (6) for the torque converter.
6. Remove vent line (7) for the torque divider.
7. Remove vent line (8).
8. Remove transmission priority valve (4).
9. Remove oil outlet and inlet lines (5).
10. Install two 5/8" - 11 NC forged eyebolts in the torque divider as shown. Fasten a hoist to the
torque divider. Remove the nuts and washers that hold the torque divider to the flywheel housing.
Make a separation of the torque divider from the flywheel housing until a wire (14) can be installed
around the planet carrier.
NOTICE
The wire is to prevent the planet carrier from falling from the output
shaft when the torque divider is being removed.
11. Remove torque divider (13). Weight of the torque divider is 850 lb. (386 kg).
12. Remove bolts (15), locks (16) and retainers (17). Remove gear (18).
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4. 13. Remove snap ring (19). Remove washer (20).
14. Remove snap ring (21) and pilot bearing (22).
Install Torque Divider (Power Shift)
1. Install the pilot bearing in the flywheel. Install the snap ring that holds it.
2. Install the washer over the pilot bearing. Install the snap ring that holds it.
3. Put gear (1) into position in the flywheel. Install the retainers, locks and bolts that hold it.
NOTICE
Make sure wire (3) is around the planet carrier. The wire will prevent
the planet carrier from falling off of the output shaft when the torque
divider is installed.
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5. 4. Fasten a hoist to the torque divider (2) and put it into position on the flywheel housing. Remove
wire (3). Make sure the teeth of the gears for the planet carrier are in alignment with the teeth on the
gear that is fastened to the flywheel. Turn the output shaft slowly while the torque divider is pushed
in position against the flywheel housing.
NOTICE
Do not use force to engage the torque divider in the flywheel housing.
5. Install outlet and inlet lines (7).
6. Install the priority valve on the transmission.
7. Install vent line (10).
8. Install vent line (8) for the torque divider.
9. Install oil supply line (9) for the torque converter.
10. Install oil supply line (13) for the transmission hydraulic controls.
11. Install crossmember (14) and seat frame support (12).
12. Install rods (4), (5), (6) and (11) for the steering clutches and brakes.
13. Fill the transmission and torque divider with oil to the correct level. See, LUBRICATION AND
MAINTENANCE GUIDE.
end by:
a) install brake pedals and dash
b) install torque converter outlet relief valve
c) install torque divider scavenge and circulating oil pump
d) install universal joint (power shift)
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6. e) install crankcase guard (rear)
f) install seat and seat frame
Disassemble Torque Divider (Power Shift)
start by:
a) remove torque divider
NOTICE
When a torque converter or divider has a failure, the complete oil
system for the torque converter must be thoroughly cleaned. Any
foreign material which is not removed from the oil system for the
torque converter will be pushed through the hydraulic system for the
transmission.
1. Remove wire (1). Remove planet carrier (2).
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7. 2. Remove nuts (4), locks (6), and bolts (10). Remove shafts (8). Remove washers (7) and gears (5).
Remove the bearings (9) from the gears. Check thrust washers (3) on each side of the planet carrier
for damage or wear. Remove the thrust washers if necessary.
3. Install the torque divider on tool (A). Put blocks (13) under the torque converter housing (12) to
keep it in position in the torque divider.
4. Remove output shaft (11).
5. Remove bolt (14), retainer (17), and output flange (15) from the output shaft. Remove the bearing
races (16) from each end of the output shaft with tooling (B).
6. Remove the bolts that hold plate (21) to the cover for the torque divider. Install two 3/8" - 16NC
forcing screws (19) in the plate. Tighten the forcing screws evenly and remove the plate. Remove
the lip type seal (18) from the plate.
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8. 7. Install one 1/2" - 13NC forged eyebolt and two 3/8" - 16NC forged eyebolts in the cover for the
torque divider. Fasten a hoist to the eyebolts. Remove the cover (20). Weight is 180 lb. (82 kg).
8. Remove the oil from the torque converter.
9. Remove thirty-six bolts (22).
10. Install four 3/8"-16NC forcing screws in impeller (23). Tighten the forcing screws evenly until
the impeller is free of the converter housing (12). Remove the forcing screws. Install two 3/8" -
16NC forged eyebolts in the impeller. Fasten a hoist to the eyebolts and remove the impeller.
Weight is 100 lb. (45 kg).
11. Remove bolts (24) that hold the stator wheel to the carrier.
12. Put two blocks (26) on the impeller. Put a force, evenly, against the bottom of the stator wheel
(25) until it is free of the impeller. Remove the stator wheel.
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9. 13. Install three 3/8" - 16NC forcing screws in carrier (27). Tighten the forcing screws evenly and
remove the carrier.
14. Remove snap ring (28).
15. Remove outer race and roller assembly (31) from the carrier with tooling (C).
16. Remove bolts (29). Install two 3/8" - 16NC forcing screws in the torque converter gear (30).
Tighten the forcing screws evenly and remove the gear.
17. Remove carrier (33). Remove bearing cup (32) from the carrier with a hammer and soft punch
through notches (34).
18. Remove screw (35). Remove nut (36) and washer (37).
19. Remove wheel (turbine) (38) if it is loose on the splines of the flange. If it is not loose, do not
use force as it will be removed later. See Step 21.
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10. 20. Remove spring pins (40). Pull the two ends of ring (39) together. Remove ring gear (41).
21. Put a block of wood under the turbine (if it has not been removed). Install three 3/8" - 16NC
forcing screws in flange (42). Tighten the forcing screws evenly and remove the flange. The turbine
(if it has not been removed) will fall on the block. Remove the two bearings from the flange.
22. Remove bearing race (43) and carrier (44).
23. Remove bolts (47). Install two 3/8" - 16NC forcing screws in retainer (48). Tighten the forcing
screws evenly and remove the retainer.
24. Remove snap ring (45). Remove bearing (46).
Assemble Torque Divider (Power Shift)
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11. 1. There must be a minimum running clearance (G) between the stator wheel and turbine if the
torque converter is to operate with efficiency.
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12. 2. Check the clearance between the outside diameter (K) of the stator wheel (stator) and the inside
diameter (L) of the turbine as follows:
a) Put four steel balls (3) in the turbine (2) as shown. The balls must be .062 in. (1.57 mm) in
diameter. Put the balls approximately 90° apart.
b) Put the stator (1) in position on the balls as shown. Make sure the balls do not move. Turn the
stator until the smooth surface of the turbine is against the balls.
c) Install tool group (A) on the turbine. Move the stator toward the stem of the dial indicator until its
outside diameter is against the inside diameter of the turbine. Move the stem against the stator as
shown. Set the dial indicator on ZERO.
d) Move the stator 180° away from the stem until its outside diameter is against the inside diameter
of the turbine. Make this measurement at four points 90° apart around the turbine. The dimension
read on the dial indicator is the total clearance across the diameters. This dimension must be .012
to .018 in. (0.30 to 0.46 mm).
e) The running clearance or clearance (G) is one half of the clearance across the diameters.
Clearance (G) must be .006 to .009 in. (0.15 to 0.23 mm).
3. Make a replacement of the stator or turbine if the dimensions measured are not acceptable.
4. There must be a minimum running clearance (H) between the stator and impeller if the torque
converter is to operate with efficiency.
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13. 5. Check the clearance between the outside diameter (M) of the inner flange for the stator and the
inside diameter (N) of the impeller flange as follows:
a) Put two rods (5) on impeller (4) as shown. Make sure the rods are .62 in. (15.7 mm) in diameter
and approximately 20 in. (508 mm) long.
b) Put the stator (1) in position on the rods.
c) Install tool group (A) on the edge of the impeller. Move the stator toward the stem of the dial
indicator until the outside diameter of its flange is against the inside diameter of the impeller. Move
the stem of the dial indicator against the stator. Set the dial indicator on ZERO.
d) Move the stator 180° away from the stem until the outside diameter of its flange is against the
inside diameter of the impeller. The dimension read on the dial indicator is the total clearance across
the diameters. Make a measurement at four points 90° apart around the impeller. The total clearance
across the diameters must be .009 to .015 in. (.023 to .038 mm).
e) The running clearance or clearance (H) is one half of the clearance across the diameters.
Clearance (H) must be .0045 to .0075 in. (0.114 to 0.191 mm).
6. Make a replacement of the stator or impeller if the dimensions measured are not acceptable.
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14. 7. Install bearing (9) in converter housing (6) with tooling (C).
8. Install snap ring (8) over the bearing. Install retainer (7) and the bolts that hold it. Tighten the
bolts to a torque of 36 ± 2 lb.ft. (5.0 ± 0.3 mkg).
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15. 9. Install bearings (11) in flange (10). Make sure dimension (X) is .680 in. (17.27 mm). Make sure
dimension (Y) is 1.14 in. (29.0 mm).
10. Install ring (13) in the groove in the flange. Pull the two ends of the ring together. Put the splines
of ring gear (12) in alignment with the splines on the flange. Install the ring gear on the flange.
Make sure the ring engages in the groove in the ring gear. Install the two spring pins that keep the
ring in the grooves.
11. Turn the flange and ring gear over. Install carrier (15) and bearing race (14). Make sure the ends
of the rings in the carrier are engaged.
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16. 12. Install three 3/8" - 16NC forged eyebolts in converter housing (6). Fasten a hoist to the eyebolts.
Put the housing in position over the flange.
NOTICE
Make sure the rings in the carrier are in alignment with the bearing in
the housing.
13. Install bearing race (16) over the flange.
14. Put the splines of the turbine (2) in alignment with the splines of the flange. Install the turbine.
NOTE: Clearance between the outside diameter of the inner flange of the turbine (2) and the inside
diameter of the converter housing (6) must be .055 to .075 in. (1.0 to 1.91 mm). The running
clearance is one half of the clearance across the diameter. The running clearance must be .0275
to .0375 in. (0.699 to 0.953 mm). See the specifications.
15. Install washer (19) and nut (18) on the flange. Tighten the nut to a torque of 725 ± 25 lb. ft.
(100.3 ± 3.5 mkg) with tool (B). Tighten the nut if necessary to put the hole in the nut in alignment
with the hole in the washer. Install screw (17). Put two marks (stake) 180° apart in the nut to hold
the screw in position.
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17. 16. Lower the temperature of the outer race and roller assembly (21) and install it in carrier (22).
Install snap ring (20) that holds it.
17. Lower the temperature of the bearing race (23). Install the race in carrier (24).
18. Put carrier (24) and torque converter gear (26) in position on the impeller (4). Install bolts (25).
Tighten the bolts to a torque of 36 ± 2 lb.ft. (5.0 ± 0.3 mkg).
19. Put a small amount of grease on the metal rings in the carrier. Make sure the ends of the metal
rings are engaged. Install the impeller over the carrier with the torque converter gear toward the
carrier.
20. Install bearing cone (27) over the carrier into its bearing race.
21. Put pins (28) for stator wheel (1) in alignment with their holes in the carrier. Install the stator
wheel.
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18. 22. Install bolts (29) that hold the stator wheel to the carrier. Tighten the bolts to a torque of 81 ± 4
lb.ft. (11.2 ± 0.6 mkg).
23. Install two 3/8"-16NC forged eyebolts in the impeller (4). Fasten a hoist to the eyebolts. Install
the impeller on the converter housing (6).
24. Install bolts (30) that hold the impeller to the converter housing. Tighten the bolts to a torque of
36 ± 2 lb.ft. (5.0 ± 0.3 mkg).
25. Install a 1/2"-13NC forged eyebolt and two 3/8"-16NC forged eyebolts in torque divider cover
(31). Fasten a hoist to the eyebolts. Put the cover in position on the converter housing.
26. Install seal (33) in plate (32) with tooling (E). Put the plate in position on the cover. Install the
17 bolts that hold it.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. 27. Heat bearing races (35) and (36) in oil to a maximum temperature of 275°F (135°C). Install the
races on their respective ends of output shaft (39).
28. Put the splines of output flange (38) in alignment with the splines of the output shaft. Install
retainer (34) and bolt (37). Tighten the bolt to a torque of 85 ± 5 lb.ft. (11.8 ± 0.7 mkg).
29. Install output shaft (39) in the torque divider.
30. Install bearings (46) in gears (42). Install the gears and washers (45) in planet carrier (40). Install
shafts (44) through the planet carrier, washers, and gears. Put the holes in the shafts in alignment
with the holes in the planet carrier. Install the bolts (41), locks, and nuts.
NOTE: Install bolts (41) so their heads are all toward the same direction. This will give balance to
the planet carrier.
31. If new thrust washers (43) are installed, fasten the thrust washers with new rivets.
32. Install planet carrier (40) over the output shaft. Make sure the teeth of gears for the planet carrier
engage in the teeth of ring gear (12).
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21. 33. Install a wire (47) around the planet carrier to prevent it from falling when assembling.
end by:
a) install torque divider
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 1 01:08:11 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D8K TRACK-TYPE TRACTOR 77V
Configuration: D8K TRACTOR / POWERSHIFT / 77V05006-UP (MACHINE) POWERED BY D342 ENGINE
Disassembly and Assembly
D8K TRACTOR POWER TRAIN
Media Number -SENR7011-01 Publication Date -01/06/1976 Date Updated -12/12/2017
SENR70110038
Transmission (Power Shift)
SMCS - 3150-11; 3150-12; 3150-15; 3150-16
Remove Transmission (Power Shift)
start by:
a) remove crankcase guard (rear)
b) remove seat and seat frame
c) remove torque divider scavenge and circulating oil pump
d) remove torque converter outlet relief valve
e) remove universal joint (power shift)
1. Drain the oil from the transmission and the bevel gear case.
2. Remove rods (2), (3), (4) and (12) for the steering clutches and brakes. Put identification on the
rods to prevent mixing at assembly.
3. Disconnect rod (7) from the lever on the crossmember.
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