This document provides instructions for removing and installing a cylinder head on a Caterpillar 3516E engine. It outlines the required tools and step-by-step procedures for disassembling the cylinder head by removing components like the valves, valve guides, and valve seat inserts. Reassembly instructions are also included for installing these same components in reverse order. Safety notices are provided throughout to properly release spring tension and prevent contamination.
What Is Recruitment Processing Outsourcing (RPO) Services?Impeccable HR
Impeccable HR provides a wide range of RPO services for your bulk hiring needs within a stipulated period. They meticulously build RPO solutions to improve your recruitment process. RPO services are great for budget-conscious recruiters who want high-quality personnel.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 994K WHEEL LOADER SMX
Configuration: 994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine
Disassembly and Assembly
3516E Engines for Caterpillar Built Machines
Media Number -M0092351-00 Publication Date -01/06/2018 Date Updated -05/06/2018
i06983441
Cylinder Head - Remove and Install
SMCS - 1100-010; 1101-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
a. Remove the valve cover base.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not allow dirt to enter the fuel system. Thoroughly clean the area
around a fuel system component that will be disconnected. Fit a
suitable cover over any disconnected fuel system components.
1/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system. Refer to Operation and Maintenance Manual,
"Cooling System Coolant - Change".
Illustration 1 g01053854
2. Remove bolts (1) and (2). Remove tube (3).
Illustration 2 g01053859
2/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. 3. Remove four bolts (4) (not shown) from exhaust tube assembly and remove four bolts (5)
(not shown) from inlet tube assembly.
Illustration 3 g01053860
4. Remove bolts (6). Use a suitable lifting device and Tooling (A) to remove cylinder head
assembly (7). The weight of cylinder head assembly (7) is approximately 47 kg (104 lb).
Remove gasket (8).
Illustration 4 g01053975
5. Remove seals (9) and (10), and O-ring seal (11) from the spacer plate.
3/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 5 g01053977
6. Remove spacer plate (12) from the dowels in the cylinder block.
Illustration 6 g01053978
7. Remove gasket (13) from the dowels.
Illustration 7 g01053983
8. Remove the O-ring seal from dowel (14).
Installation Procedure
4/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. 1. Ensure that the spacer plate and the surface of the cylinder block are clean.
Illustration 8 g01053983
2. Install the O-ring seal on dowel (14).
Illustration 9 g01053978
NOTICE
Ensure that the surface of the spacer plate gasket and the surface of
the cylinder block are clean. Do not use a gasket adhesive on these
surfaces.
3. Install a new gasket (13) on the dowels in the cylinder block.
5/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 10 g01053977
4. Install spacer plate (12) on the dowels.
5. Check the cylinder liner projection. Refer to Disassembly and Assembly, "Cylinder Liner -
Install" for the correct procedure.
Illustration 11 g01053975
6. Install new seals (9) and (10) in the spacer plate.
7. Install a new O-ring seal (11) on the dowel.
8. Ensure that the bottom of the cylinder head assembly is thoroughly clean.
6/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 12 g00618255
NOTICE
The plug for Location (C) MUST be installed in the cylinder head.
9. Install Tooling (A) into the threaded holes for the valve cover base in the cylinder head.
Attach a suitable lifting device to Tooling (A).
Illustration 13 g01053935
Note: The weight of cylinder head assembly (7) is approximately 47 kg (104 lb).
7/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. 10. Install a new head gasket (8). Lift cylinder head assembly (7) into position on the cylinder
block. Install bolts (6) and (1) according to the instructions in Step 11 or Step 11.d.
Note: Refer to Specifications, "Cylinder Head".
Illustration 14 g02238396
11. Coat the threads of the bolts with clean engine oil.
Note: Refer to Illustration 14 for the correct tightening sequence for 362-8264 Cylinder
Head Gasket.
a. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
b. Tighten bolt (1) through bolt (8) to a torque of 100 ± 15 N·m (75 ± 11 lb ft).
c. Tighten bolt (1) through bolt (8) to a torque of 450 ± 15 N·m (330 ± 11 lb ft).
d. Loosen bolt (1) through bolt (8) an angle of 90 ± 5 degrees.
e. Tighten bolt (1) through bolt (8) to a torque of 490 ± 15 N·m (360 ± 11 lb ft).
f. Tighten Bolts (9) and (10) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
12. Remove Tooling (A) from the cylinder head.
8/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 15 g01053859
13. Install four bolts (4) (not shown) on exhaust tube assembly and install four bolts (5) (not
shown) on inlet tube assembly.
Illustration 16 g01053958
14. Position tube (3). Install bolts (2).
15. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System
Coolant - Change".
End By:
a. Install the valve cover base.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 12 14:02:36 UTC+0800 2020
9/9
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 994K WHEEL LOADER SMX
Configuration: 994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine
Disassembly and Assembly
3516E Engines for Caterpillar Built Machines
Media Number -M0092351-00 Publication Date -01/06/2018 Date Updated -05/06/2018
i06870634
Cylinder Head - Disassemble
SMCS - 1100-015
Disassembly Procedure
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
Inlet and Exhaust Valves
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
B 8S-2263 Spring Tester 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 1 g06147887
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 2 g06147891
1. Use Tooling (A) to compress valve spring (1).
2. Remove retainer lock (2).
3. Release the tension on Tooling (A). Remove Tooling (A).
4. Remove valve rotator (3), outer spring (5), inner spring (4), and seal (6).
Note: If the valves will be reused, mark the valves for identification upon assembly.
5. Remove valve (7) from the cylinder head.
6. Use Tooling (B) to measure the force of the valve springs. Refer to Specifications for the
correct spring force.
7. Repeat Steps 1 through 6 for the remaining valves.
Inlet and Exhaust Valve Seat Inserts
Table 2
Required Tools
Tool Part Number Part Description Qty
D 166-7441 Valve Seat Extractor Tool 1
3/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (D) to remove the valve seat inserts from the cylinder head.
2. Thoroughly clean valve seat bores in the cylinder head.
Inlet and Exhaust Valve Guides
Table 3
Required Tools
Tool Part Number Part Description Qty
E
7M-3975 Valve Guide Driver 1
5P-1729 Valve Guide Bushing 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (E) and a hammer to remove the valve guides from the cylinder head.
Valve Lifters
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The valve lifters may also be removed with the cylinder head on the engine. Remove the
camshaft and use the following steps in order to remove the valve lifters with the cylinder head on
the engine.
4/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Illustration 3 g06148298
Illustration 4 g06148315
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Pull valve lifter (8) out of the cylinder head.
2. Remove guide spring (9) from the valve lifter.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 12 14:03:32 UTC+0800 2020
5/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 994K WHEEL LOADER SMX
Configuration: 994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine
Disassembly and Assembly
3516E Engines for Caterpillar Built Machines
Media Number -M0092351-00 Publication Date -01/06/2018 Date Updated -05/06/2018
i06871290
Cylinder Head - Assemble
SMCS - 1100-016
Assembly Procedure
Valve Lifters
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06148315
1/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 2 g06148298
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: Install the lifter assembly into the cylinder head. Ensure that the word "LEFT"
stamped on end of the bronze pin is always oriented to the LEFT as viewed from the side of
the engine regardless of left side or right side bank. Immerse the lifter assembly in engine
oil before assembled in the cylinder head lifter bore.
1. Install new guide spring (9) for valve lifter (8).
2. Place valve lifter (8) in a container of clean engine oil prior to installation.
3. Install valve lifter (8) into the cylinder head.
Note: Refer to Specifications, "Valve Mechanism".
Inlet and Exhaust Valve Guides
Table 1
Required Tools
Tool Part Number Part Description Qty
E
7M-3975 Valve Guide Driver 1
5P-1729 Valve Guide Bushing 1
NOTICE
2/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Use new valve guides for assembly.
1. Coat the outside of the valve guides with clean engine oil prior to installation.
2. Use Tooling (E) and a suitable press to install the valve guides. The valve guide must
extend 26.0 ± 0.50 mm (1.02 ± 0.020 inch) above the surface of the cylinder head.
Inlet and Exhaust Valve Seat Inserts
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1P-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Use new inserts for assembly.
1. Lower the temperature of the valve seat inserts. Install the valve seat inserts with Tooling
(F).
Inlet and Exhaust Valves
Table 3
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
3/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 3 g06147891
If the valve locks are not positioned correctly, the locks can be expelled
when the spring pressure is released.
To help prevent personal injury, stay away from the front of the valve
retainer and springs. Ensure that the valve locks are positioned
correctly.
Note: Do not reuse valve rotocoils.
1. Coat valves (7) with clean engine oil. Install the valves into the cylinder head.
2. Install seal (6), inner spring (4), outer spring (5), and valve rotocoil (3) over the valve stem
and the valve guide.
4/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 4 g06147887
3. Compress the valve spring with Tooling (A) and install retainer lock (2).
4. Release the pressure on Tooling (A). Remove Tooling (A). Lightly tap the top of the valve
with a hammer tol ensure that the retainer locks are in the proper position.
5. Repeat Steps 1 through 4 for the remaining valves.
End By:
a. Install the cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 12 14:04:29 UTC+0800 2020
5/5
994K Wheel Loader SMX00001-UP (MACHINE) POWERED BY 3516 Engine(M00...
2020/3/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...