This document provides instructions for disassembling and assembling the freewheel stator component of a 966H wheel loader's torque converter. It contains 34 steps for disassembly, removing components like bolts, seals, gears, and bearings. The 19 assembly steps instruct reinstalling these parts in reverse order, noting the importance of cleanliness and using new replacement parts if needed. Tools required include link brackets, drivers, and retaining ring pliers. Torque specifications are provided for certain bolts.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER TAL
Configuration: 966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i03894983
Torque Converter (Freewheel Stator) - Disassemble
SMCS - 3101-015
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 2P-8312 Retaining Ring Pliers 1
Start By:
A. Separate the torque converter from the transmission and from output transfer gears.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g02139353
1. Use Tooling (A) and a suitable lifting device to position torque converter assembly (1) on
suitable blocking, as shown. The weight of torque converter assembly (1) is approximately
186 kg (410 lb).
Illustration 2 g02139359
2/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
4. 2. Remove torque converter speed sensor (2), the seal, and the washer.
3. Remove gear (3) from torque converter assembly (1) .
Illustration 3 g02139369
4. Remove bolts (4) and washers that hold the torque converter to the torque converter
housing.
5. Remove O-ring seal (5) .
Illustration 4 g02139386
6. Remove pump drive flange (6) .
3/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
5. Illustration 5 g02139389
7. Remove bolt (7) and the washer that holds drive gear shaft (8) to the torque converter
housing.
8. Remove drive gear shaft (8) from pump drive gear (9) .
Illustration 6 g02139394
9. Use Tooling (A) and a suitable lifting device to remove the torque converter housing. The
weight of torque converter housing is approximately 100 kg (220 lb).
4/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
6. Illustration 7 g02139401
10. Remove pump drive gear (9) from the torque converter housing.
Illustration 8 g02139410
11. Remove bearing (10) from pump drive gear (9). Use Tooling (B) in order to remove bearing
(10) .
Illustration 9 g02139413
Note: For disassembly of carrier shaft (14), refer to Steps 30 through 34.
12. Remove bolts (11) and washers. Use a suitable lifting device to remove impeller (12) from
rotating housing (13). The weight of impeller assembly (12) is approximately 36 kg (80 lb).
Note: If the torque converter is equipped with a freewheel stator, continue with Steps 13
through 19.
5/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
7. Illustration 10 g02139426
13. Turn impeller (12) to opposite side.
14. Remove retaining ring (15) and spacer (16) from carrier shaft (14) .
15. Remove stator (17) .
Illustration 11 g02139419
16. Remove retaining ring (18) and washer (19) from stator (17). Repeat the procedure for
opposite side of stator (17) .
6/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
9. 19. Use a suitable press to remove carrier shaft (14) from impeller (12) .
Illustration 15 g02140004
20. Remove drive gear (25) .
Illustration 16 g02140200
21. Remove bearing (26) from impeller (12) .
8/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
10. Illustration 17 g02140461
22. Remove retaining ring (27) and end cover (28) from rotating housing (13) .
Illustration 18 g02140469
23. Remove O-ring seal (29) .
24. Use Tooling (C) in order to remove retaining ring (30) .
25. Remove bearing spacer (31) from rotating housing (13) .
Illustration 19 g02140484
26. Turn rotating housing (13) onto opposite side. Remove turbine (32) .
9/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
11. Illustration 20 g02140487
27. Remove bolts (33) and washers. Separate turbine (34) from turbine hub assembly (35) .
28. If necessary, remove locating dowel (36) .
Illustration 21 g02140488
29. Remove bearing (37) and ring (38) from rotating housing (13) .
10/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEB...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
12. Illustration 22 g02140513
30. Remove retaining ring (44) and plate (43) .
31. Use a soft faced hammer to remove shaft assembly (39) from carrier shaft (14) .
32. Remove outer bearing (42) .
33. Use a suitable press to remove inner race (41) from shaft (39) .
34. Remove ring (40) from shaft (39) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Apr 4 12:08:26 UTC+0800 2020
11/11
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEB...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
13. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER TAL
Configuration: 966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i03894987
Torque Converter (Freewheel Stator) - Assemble
SMCS - 3101-016
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 2P-8312 Retaining Ring Pliers 1
D 7F-6068 Sleeve 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
1/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
14. Illustration 1 g02140488
1. Install bearing (37) and ring (38) on rotating housing (13) .
Illustration 2 g02140487
1. Install locating dowel (36) in turbine hub assembly (35) .
2. Install turbine hub assembly (35) to turbine (34). Install bolts (33) and the washers. The
torque for bolts (33) is 60 ± 7 N·m (44 ± 5 lb ft).
2/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
15. Illustration 3 g02140484
3. Turn rotating housing (13) onto opposite side. Install turbine (32) .
Illustration 4 g02140469
4. Install bearing spacer (31) .
5. Use Tooling (C) in order to install retaining ring (30) on turbine hub assembly (13).
Retaining ring (30) must be securely seated in the groove.
6. Install O-ring seal (29) .
Illustration 5 g02140461
7. Install end cover (28) and retaining ring (27) in rotating housing (13) .
3/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
16. Illustration 6 g02140200
8. Lower the temperature of bearing (26) .
9. Install bearing (26) in impeller (12) .
Illustration 7 g02143664
10. Install drive gear (25). The torque for bolts (25A) is 105 ± 15 N·m (75 ± 11 lb ft).
Note: If the torque converter is equipped with a freewheel stator, continue with Steps 11
through 16.
4/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
17. Illustration 8 g02143667
11. Use a suitable press to install carrier shaft (14) in impeller (12) .
12. Install spacer (24) over shaft (14) .
Illustration 9 g02139427
13. Install freewheel cam (23), freewheel springs (22), freewheel rollers (21), and bearing race
(20) in stator (17) .
Note: If necessary, raise the temperature of stator (17) to a maximum temperature of 135 °C
(275 °F). Install the cam with the IMPELLER SIDE facing downward. Continue with the
installation until freewheel cam (23) contacts the retaining ring (not shown).
Note: Install freewheel springs (22) with the maximum number of loops toward the outside
diameter of freewheel cam (23) .
5/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
18. Illustration 10 g02139419
14. Install washer (19) and retaining ring (18) on stator (17). Repeat the procedure for the
opposite side of stator (17) .
Illustration 11 g02139426
15. Install stator (17) on impeller (12) .
16. Install spacer (16) and retaining ring (15) on carrier shaft (14) .
6/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
19. Illustration 12 g02140513
17. Assemble carrier shaft (14), as follows.
18. Install ring (40) on shaft (39) .
19. Use a suitable press in order to install inner race (41) onto shaft (39) .
20. Install outer bearing (42) .
21. Use Tooling (B), Tooling (D), and a suitable press to install shaft assembly (39) and outer
bearing (42) into carrier shaft (14) .
22. Install plate (43) and retaining ring (44) .
7/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
20. Illustration 13 g02139413
23. Install impeller (12) on rotating housing (13). The weight of the impeller assembly (12) is
approximately 36 kg (80 lb).
24. Install bolts (11) and washers. The torque for bolts (11) is 60 ± 7 N·m (44 ± 5 lb ft).
Illustration 14 g02139410
25. Use Tooling (B) to install bearing (10) in pump drive gear (9) .
8/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
21. Illustration 15 g02139394
26. Use Tooling (A) and a suitable lifting device to install the torque converter housing over the
torque converter. The weight of the torque converter housing is approximately 100 kg (220
lb).
Illustration 16 g02139389
27. Install pump drive gear (9) and drive gear shaft (8) .
28. Install bolt (7) and the washer that holds drive gear shaft (8) to the torque converter housing.
The torque for bolt (7) is 240 ± 40 N·m (180 ± 30 lb ft).
Illustration 17 g02143681
29. Install pump drive flange (6) and bolts (6A). The torque for bolts (6A) is 60 ± 12 N·m (44 ±
9 lb ft).
9/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
22. Illustration 18 g02139369
30. Install bolts (4) and the washers that hold the torque converter to the torque converter
housing. The torque for bolts (4) is 50 ± 10 N·m (37 ± 7 lb ft).
31. Install O-ring seal (5) .
Illustration 19 g02143713
32. Install gear (3). The torque for bolt (3A) is 120 ± 20 N·m (90 ± 15 lb ft).
33. Install torque converter speed sensor (2), the seal, and the washer. Adjust torque converter
speed sensor (2) in order to maintain an air gap of 0.71 ± 0.18 mm (0.028 ± 0.007 inch). The
torque for torque converter speed sensor (4) is 25 ± 5 N·m (18 ± 4 lb ft).
End By: Connect the torque converter to the transmission and to the output transfer gears.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Apr 4 12:09:22 UTC+0800 2020
10/10
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEB...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER TAL
Configuration: 966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i03965720
Transmission from Output Transfer Gears - Separate
SMCS - 3002-076
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 154-6181 Forcing Screw 3
Start By:
A. Separate the torque converter from the transmission.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be cleaned thoroughly. This will help to prevent dirt from entering the internal
mechanism.
1/4
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
25. Illustration 1 g02161616
1. Remove bolts (1) and tube assembly (2) .
Illustration 2 g02161918
2. Disconnect harness assembly (3) .
Illustration 3 g02161923
3. Attach Tooling (A) and a suitable lifting device to transmission (4).
2/4
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
26. Illustration 4 g02161929
Illustration 5 g02162314
4. Remove bolts (5) and (6) that connect transmission (4) to transfer gears (7) .
Illustration 6 g02162331
5. Use Tooling (B) in order to separate transmission (4) from output transfer gears (7) .
3/4
966H Wheel Loader TAL00001-UP (MACHINE) POWERED BY C11 Engine(SEBP...
2020/4/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...