This document provides instructions for disassembling the transmission and torque converter of a 924G or 924Gz wheel loader. It lists the required tools and gives step-by-step instructions to remove components such as gears, seals, plates, discs, bearings, and clutches. Safety precautions are provided for releasing clutch springs. The disassembly process is described in detail through 50 steps and accompanied by illustrations of each step.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924G WHEEL LOADER RBB
Configuration: 924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power
Train
Media Number -RENR6422-07 Publication Date -01/10/2017 Date Updated -09/10/2017
i02247494
Transmission and Torque Converter - Disassemble
SMCS - 3001-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 180-3033 Repair Stand Set 1
C 138-7574 Link Bracket 2
D 4C-6136 Lifting Bracket 1
E 4C-6399 Compressor Assembly (Clutch Spring) 1
F FT-2343 Plexiglass Cover 1
G 1P-2321 Combination Puller 1
H 4C-3652 Compressor Assembly (Clutch Spring) 1
Start By:
a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission and Torque
Converter - Remove".
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the
exterior of the components should be thoroughly cleaned. This will help to prevent dirt from
entering the internal mechanism.
1/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g00653680
1. Use Tooling (C) and a suitable lifting device in order to position transmission (2) on
Tooling (A) and (B), as shown. The weight of transmission (2) is approximately 500 kg
(1100 lb).
2. Remove torque converter (1).
Illustration 2 g00671890
3. Remove bolts (3) and flex plate (4) from torque converter (1).
Illustration 3 g01005185
2/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. 4. Disconnect harness assembly (4A) from the valve assembly.
Illustration 4 g01005186
Note: Mark each valve group for installation purposes.
5. Remove bolts (4B) and remove valve assembly (4C).
6. Repeat Step 5 for the remaining valve assemblies.
Illustration 5 g01005187
7. Remove bolts (4D) from the relief valve. Remove bolts (4E) and remove the manifold
assembly.
3/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 6 g00653775
8. Remove bolts (5) and plate (6).
Illustration 7 g00653801
9. Remove lip seal (7) and seal (8).
Illustration 8 g00653806
10. Remove bolts (9).
4/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 12 g00653858
15. Using Tooling (D) to remove the forward low and the forward high clutch group (15). The
weight of the forward low and the forward high clutch group (15) is approximately 27 kg
(60 lb).
Note: When the clutch groups are disassembled, remove shaft plugs (16) in order to clean
the oil passages. Use a punch to drive the plug into the shaft . Drill the remainder of the
aluminum plug out of the bore. Be careful not to drill any portion of the walls of the bore.
Use shop air or a cleaning solution in order to clean the shafts.
Illustration 13 g00653893
16. Remove retaining ring (17) and washer (18).
6/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 14 g00653932
17. Remove retaining ring (19).
18. Use a suitable press in order to remove gear (20).
Illustration 15 g00890607
19. Remove retaining ring (22). Remove hub (21). Remove plates and discs (23).
Note: Take note of the number and order of plates and discs for assembly purposes.
Illustration 16 g00653959
20. Remove washer (24).
Note: The retainer may stick to the inside of hub (21) when the hub is removed.
7/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 17 g00890608
21. Remove retaining ring (26). Press bearing (25) from hub (22).
Illustration 18 g00654018
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
22. Put the forward low clutch group in a suitable press. Use Tooling (H) in order to compress
the spring. Remove retaining ring (27).
8/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 19 g00654029
23. Remove retainer (28) and spring (29).
Illustration 20 g00890609
24. Blow shop air 276 kPa to 414 kPa (40 psi to 60 psi) into lube passage (31) in order to
remove piston (32).
25. Remove seals (30).
Illustration 21 g00654063
26. Remove O-ring seals (33).
9/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 22 g00654078
27. Disassemble the forward high clutch group by removing retaining ring (34). Remove
washer (35).
Illustration 23 g00654253
28. Remove ring (36). Remove gear (37).
Illustration 24 g00654261
29. Remove hub (38).
10/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 25 g00654263
30. Remove retaining ring (39). Use a suitable press in order to remove bearing (40).
Illustration 26 g00654274
31. Remove washer (41). Remove retaining ring (42). Remove the plate and discs (43).
Note: Take note of the number and order of plates and discs for assembly purposes.
Illustration 27 g00654276
11/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
32. Put the forward high clutch group in a suitable press. Use Tooling (H) in order to remove
retaining ring (44).
Illustration 28 g00654280
Illustration 29 g00654282
33. Remove retainer (45) and spring (46).
34. Blow shop air 276 kPa to 414 kPa (40 psi to 60 psi) into lube passage (48) in order to
remove piston (47).
12/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 30 g00654292
35. Remove O-ring seals (49) and (50).
Illustration 31 g00654301
36. Use Tooling (D) in order to remove reverse second gear clutch group (51). The weight of
reverse second gear clutch group (51) is approximately 32 kg (70 lb).
Illustration 32 g00654339
37. Remove retaining ring (52) and washer (53).
13/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Illustration 33 g00654328
38. Remove retaining ring (54) and gear (55).
Illustration 34 g00654347
39. Remove hub assembly (56).
Illustration 35 g00890610
40. Remove washer (58).
41. Remove retaining ring (57). Remove plates and discs (59).
Note: Take note of the number and order of the plates and discs for assembly purposes.
14/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 36 g00890611
42. Remove retaining ring (60). Use a suitable press in order to remove bearing (61).
Illustration 37 g00654360
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
43. Put the reverse clutch group in a suitable press. Use Tooling (H) in order to remove
retaining ring (62).
15/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 38 g00654364
44. Remove retainer (63) and spring (64).
Illustration 39 g00654372
Illustration 40 g00654378
45. Blow shop air 276 kPa to 414 kPa (40 psi to 60 psi) into lube passage (66) in order to
remove piston (65).
46. Remove seals (67).
16/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 41 g00654403
47. Remove O-ring seals (68) and (69).
Illustration 42 g00890612
48. Install a suitable puller under gear (72). Pull gear (72), spacer (70), and bearing cone (71).
49. Remove spacer (73). Remove washer (74) and (75).
Note: Use Steps 38 through 47 for the remaining disassembly of the second gear clutch
group. In Step 43, use Tooling (E) instead of Tooling (H).
Illustration 43 g00654494
17/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. 50. Use Tooling (D) in order to remove first third gear clutch group (76). The weight of first
third gear clutch group (76) is approximately 50 kg (110 lb).
Illustration 44 g00654497
51. Remove retaining ring (77) and washer (78).
Illustration 45 g00654507
52. Remove retaining ring (79) and gear (80).
Illustration 46 g00654512
53. Remove hub assembly (81).
18/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 47 g00890613
54. Remove retaining ring (82). Use a suitable press in order to remove bearing (83).
Illustration 48 g00654519
55. Remove washer (84).
56. Remove retaining ring (85). Remove plates and discs (86).
Note: Take note of the number and order of the plates and discs for assembly purposes.
Illustration 49 g00654525
19/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
57. Put the third gear clutch group in a suitable press. Use Tooling (H) in order to remove ring
(87).
Illustration 50 g00654534
58. Remove retainer (88) and spring (89).
Illustration 51 g00890615
59. Blow shop air 276 kPa to 414 kPa (40 psi to 60 psi) into lube passage (91) in order to
remove piston (90).
60. Remove seals (92).
20/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 52 g00654638
61. Remove O-ring seals (93) and (94).
Illustration 53 g00890617
62. Disassemble the first gear clutch by installing Tooling (G) through the holes in gear (95).
Pull gear (95), washer (96), and bearing (97) together.
Illustration 54 g00654719
63. Remove washer (98). Remove retaining ring (99) and gear (100).
21/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Illustration 55 g00654724
64. Remove hub assembly (101).
Illustration 56 g00890619
65. Remove washers (102) and (104). Remove retaining ring (103). Remove plates and discs
(105).
Note: Take note of the number and order of the plates and discs for assembly purposes.
Illustration 57 g00654818
66. Remove ring (106).
22/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 58 g00654824
67. Remove bearing assembly (107).
Illustration 59 g00654833
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
68. Put the clutch group in a suitable press. Use Tooling (H) in order to remove retaining ring
(108).
23/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Illustration 60 g00654837
69. Remove the retainer and seal assembly (109).
Illustration 61 g00654842
70. Remove spring (110).
Illustration 62 g00654966
71. Blow shop air 276 kPa to 414 kPa (40 psi to 60 psi) into the lube passage in order to remove
piston (111).
24/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Illustration 63 g00654969
72. Remove seals (112), (113), and (114).
Illustration 64 g00655016
73. Remove input shaft assembly (115).
Illustration 65 g00890621
74. Remove carrier (117) and seal (116). Remove bearing cone (121) and gear (120).
75. Remove bearing cone (118) and gear (119).
25/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. Illustration 66 g00655110
76. Remove bearing (122) and bearing cups (123).
Illustration 67 g00655120
77. Remove bolt (124), washer (125), and yoke (126).
Illustration 68 g00685060
78. Remove the bolt and washer (127).
26/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
29. Illustration 72 g00655189
83. Install bolts (136). Tighten bolts (136) in order to remove cage (137). Remove the shims
that are under the cover.
Illustration 73 g01005236
84. Remove seal (138). Remove bearing cup (139) and lip seal (140).
Illustration 74 g01005238
85. Remove the output shaft and gear (141).
28/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
30. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
31. Illustration 75 g01005239
86. Remove bolts (142) and shield assembly (144).
87. Remove bearing cup (143) and lip seal (145).
Illustration 76 g01005241
88. Remove bearing cone (146) from the output shaft.
Illustration 77 g01005243
89. Remove bearing cone (147). Remove retaining ring (148) and gear (149).
29/30
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E E...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
32. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924G WHEEL LOADER RBB
Configuration: 924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power
Train
Media Number -RENR6422-07 Publication Date -01/10/2017 Date Updated -09/10/2017
i06103589
Transmission and Torque Converter - Assemble
SMCS - 3001-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 180-3033 Repair Stand Set 1
C 138-7574 Link Bracket 2
D 4C-6136 Lifting Bracket 1
E 4C-6399 Compressor Assembly (Clutch Spring) 1
F FT-2343 Plexiglass Cover 1
H 4C-3652 Compressor Assembly (Clutch Spring) 1
J 4C-6402 Expander Tool Gp 1
K
4C-6137 Bearing Installer 1
4C-6142 Spacer 1
1P-0531 Handle 1
L 5P-3413 Pipe Sealant 1
M 9S-3263 Thread Lock Compound 1
N 1U-8846 Gasket Sealant 1
1/35
924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engi...
2021/1/23
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...