The document provides instructions for disassembling and assembling the direct drive transmission of a 430E Backhoe Loader. It lists required tools and gives step-by-step instructions to remove components such as gears, bearings, seals, and shafts. It describes using various tools to press, pull, or remove parts. Reassembly is to be done in major components and with a focus on cleanliness.
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Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 430E BACKHOE LOADER SWC
Configuration: 430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Power Train
Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014
i03475941
Transmission (Direct Drive) - Disassemble
SMCS - 3030-015-DD
S/N - DAN1-UP
S/N - DJL1-UP
S/N - LMS1-UP
S/N - MXB1-UP
S/N - SWC1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 6V-2157 Link Bracket 2
C
6V-3009 Crossbar 1
126-7181 Sliding Plate 4
6V-4832 Forcing Screw 1
8H-0663 Bearing Puller Gp 1
126-7177 Puller Leg 2
126-7178 Puller Leg 2
126-7179 Puller Leg 2
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3. D 4C-3652 Spring Compressor 1
E 1U-6400 Three Jaw Puller 1
F 8B-7551 Bearing Puller Gp 1
G 1P-1859 Retaining Ring Pliers 1
H
-
Rod
M16 - 2.00 by 698.5 mm
1
8T-4132 Nuts 2
9X-8257 Washers 2
3H-0465 Push-Puller Plate 1
J
6V-3822 Bolts 2
8T-4121 Hard Washers 2
Start By:
a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Direct
Drive) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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5. Illustration 4 g01818682
3. Remove cover (3). Remove O-ring seal (4) and remove spacer (5). Remove screen (6).
Illustration 5 g01815964
4. Remove plug (7). Drain the transmission oil into a suitable container. The capacity of the
transmission is 11.3 L (3 US gal).
Illustration 6 g01815993
5. Remove bolts (8) from gearshift assembly (9).
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6. Illustration 7 g01817176
6. Attach Tooling (H) and Tooling (J) to transmission (1).
Illustration 8 g01817537
7. Attach Tooling (B) to case (10). Attach a suitable lifting device to Tooling (B).
Illustration 9 g01816055
8. Remove bolts (11). Remove case (10) from the transmission. The weight of case (10) is
93 kg (205 lb).
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7. Illustration 10 g01816071
9. Remove O-ring seals (12).
Direct Drive, Rear Output Shaft
Illustration 11 g01816035
1. Remove bolt (14) and the washer. Remove yoke (13). Remove Tooling (H) and Tooling (J).
Illustration 12 g01819020
2. Remove screws (16) from each of the gearshift rods (15).
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8. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 13 g01819033
3. Remove plug (18). Remove rear output shaft (17).
Illustration 14 g01819073
4. Remove plug (18), O-ring seal (19), springs (20) and (23), and balls (22). Remove gearshift
rods (15) from shift forks (21).
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9. Illustration 15 g01819155
5. Use Tooling (E) in order to remove bearing cone (25), gear (24), and gear (26).
Illustration 16 g01819156
6. Remove bearings (27), spacer (28), and synchronizer (29).
Illustration 17 g01819174
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10. Illustration 18 g01819175
7. Remove bearing cone (30). Use Tooling (G) in order to remove retaining ring (31). Remove
gear (32).
Illustration 19 g01819193
8. Remove spacers (34). Remove bearings (33). Remove synchronizer (35).
Illustration 20 g01819215
9. Use Tooling (G) in order to remove retaining ring (36). Remove gear (37) and housing (38).
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11. Illustration 21 g01819237
10. Use Tooling (E) in order to remove gear (39).
Direct Drive Shaft
Illustration 22 g01819242
1. Remove direct drive shaft (40).
Illustration 23 g01819243
2. Use Tooling (F) and a suitable press in order to remove gear (42) and bearing cone (41).
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12. Illustration 24 g01819255
3. Use Tooling (F) and a suitable press in order to remove bearing cone (43).
Direct Drive, Reverse Shaft
Illustration 25 g01819261
1. Remove reverse shaft (44).
Illustration 26 g01819263
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13. Illustration 27 g01819265
2. Use Tooling (F) and a suitable press in order to remove bearing cones (45) and (46).
Direct Drive, Input Shaft
Illustration 28 g01819274
1. Remove input shaft (47). Remove sealing rings (48).
Illustration 29 g01819275
2. Use Tooling (C) in order to remove bearing cone (49).
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14. Illustration 30 g01819293
Illustration 31 g01819294
3. Use Tooling (G) in order to remove retaining ring (50).
4. Remove washer (51), thrust bearing (52), gear (53), needle bearing (54) and washer (55).
Illustration 32 g01820135
5. Remove retaining ring (56) and clutch pack (57).
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15. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 33 g01820138
6. Use Tooling (D) and a suitable press in order to compress spring (59). Use Tooling (G) in
order to remove retaining ring (58). Remove the retainer and spring (59).
Illustration 34 g01820140
7. Release piston (60) by blowing 207 kPa (30 psi) of air into the lube passage, as shown.
Remove sealing rings (61).
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16. Illustration 35 g01820154
8. Use a seal pick in order to remove the O-ring seal and the seal ring from piston (60).
Illustration 36 g01820159
9. Use Tooling (C) in order to remove the sealing ring and bearing cone (62). Remove gear
(63).
10. Repeat Steps 5 through Steps 9 for the remainder of the input shaft.
Transmission Case
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17. Illustration 37 g01816207
1. Remove bearing cups (64), (65), (66), and (68). Remove the lip seal (69) from case (67).
Illustration 38 g01816208
Note: Note the number of shims when you remove each of the bearing cups.
2. Remove bearing cups (70), (71), (72) and (73) from case (10). Remove the lip seal (74)
from case (10).
Illustration 39 g01820173
3. Remove temperature sensor (75).
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19. 7. Remove O-ring seals (80) from relief valve (78).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Sep 12 21:48:23 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 430E BACKHOE LOADER SWC
Configuration: 430E Backhoe Loader Single Tilt SWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416E, 420E and 430E Backhoe Loaders Power Train
Media Number -UENR0226-03 Publication Date -01/12/2014 Date Updated -05/12/2014
i03475943
Transmission (Direct Drive) - Assemble
SMCS - 3030-016-DD; 3066-016
S/N - DAN1-UP
S/N - DJL1-UP
S/N - LMS1-UP
S/N - MXB1-UP
S/N - SWC1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 6V-2157 Link Bracket 2
D 4C-3652 Spring Compressor 1
G 1P-1859 Retaining Ring Pliers 1
H
-
Rod
M16 - 2.00 BY 698.5 mm
1
8T-4132 Nuts 2
9X-8257 Washers 2
3H-0465 Push-Puller Plate 1
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21. J
6V-3822 Bolts 2
8T-4121 Hard Washers 2
K 8T-5096 Indicator 1
L 1P-0510 Driver Gp 1
M 4C-9507 Retaining Compound 1
N 1U-8846 Gasket Sealant 1
P 1H-9721 Expansion Plug 1
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Transmission case
Illustration 1 g01820373
1. Install O-ring seals (80) onto relief valve (78).
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22. Illustration 2 g01820375
2. Install O-ring seals (79) onto converter relief valve (77).
Illustration 3 g01820378
3. Install converter relief valve (77) and relief valve (78). Tighten converter relief valve (77) to
a torque of 30 ± 2 N·m (22 ± 2 lb ft). Tighten relief valve (78) to a torque of 60 ± 3 N·m
(44 ± 2 lb ft).
Illustration 4 g01820380
4. Follow the following procedure in order to install speed sensor (76).
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23. a. Hand tighten the sensor until the end of the sensor makes contact with the gear.
b. Turn the sensor counterclockwise between a half of a turn and a full turn. This will set
the air gap to 1.42 mm (0.056 inch).
c. Tighten the locknut to a torque of 26 ± 1 N·m (230 ± 9 lb in) after adjustment of the
sensor. Secure the locknut with Tooling (N).
Note: Do not allow the sensor to turn as the locknut is tightened.
Illustration 5 g01820382
5. Install temperature sensor (75). Tighten temperature sensor (75) to a torque of 24 ± 1 N·m
(212 ± 9 lb in).
Illustration 6 g01816208
Note: Install the shims behind each bearing cup that was recorded on the disassembly
procedure.
6. Install bearing cups (70), (71), (72), and (73) into case (10). Install lip seal (74) to case (10).
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24. Illustration 7 g01816207
7. Install bearing cups (64), (65), (66), and (68) into case (67). Use Tooling (L) in order to
install the lip seal (69) into case (67).
Direct Drive, Input Shaft
Illustration 8 g01817394
1. Install the needle thrust bearings on the shafts. The open end of bearing cups (1A) must
point away from the bearings or gears that are contacted.
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25. Illustration 9 g01820396
2. Install the O-ring seal and the seal ring into piston (60).
Illustration 10 g01820138
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Install piston (60). Install the spring and retainer (59). Use Tooling (D) and a suitable press
in order to compress spring (59). Use Tooling (G) in order to install retaining ring (58).
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 11 g01820135
4. Install clutch pack (57) and retainer ring (56).
5. Repeat Steps 3 through 4 for the opposite end of the input shaft.
Illustration 12 g01819294
Illustration 13 g01819293
6. Install washer (55). Install needle bearing (54). Install gear (53). Install thrust bearing (52).
Install washer (51). Use Tooling (G) in order to install retaining ring (50).
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28. Illustration 14 g01820422
7. Raise the temperature of bearing cone (49). Install bearing cone (49).
Illustration 15 g01819274
8. Install sealing rings (48). Install input shaft (47).
Direct Drive, Reverse Shaft
Illustration 16 g01820458
1. Raise the temperature of bearing cones (45) and (46) . Install bearing (45) and bearing (46).
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29. Illustration 17 g01819261
2. Install reverse shaft (44).
Direct Drive Shaft
Illustration 18 g01820468
1. Install gear (42).
2. Apply Tooling (M) to the shaft. Raise the temperature of bearing cone (41) and bearing
cone (43). Install bearing cone (41) and bearing cone (43).
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30. Illustration 19 g01819242
3. Install direct drive shaft (40).
Direct Drive, Rear Output Shaft
Illustration 20 g01820493
1. Apply Tooling (M) to the shaft. Install gear (39).
Illustration 21 g01819215
2. Install housing (38) and gear (37). Use Tooling (G) in order to install retaining ring (36).
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31. Illustration 22 g01819193
3. Install synchronizer (35). Install spacers (34). Raise the temperature of bearing (33). Install
bearing (33).
Illustration 23 g01819156
4. Install synchronizer (29), spacer (28), and bearings (27).
Illustration 24 g01820539
5. Install gear (24) and gear (26). Raise the temperature of bearing cone (25). Install bearing
cone (25).
6. Install the rear output shaft in the transmission.
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32. Illustration 25 g01819073
Illustration 26 g01819033
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Install gearshift rods (15) on shift forks (21). Install the gearshift rods in the transmission.
Install balls (22), springs (23) and (20), and O-ring seal (19). Install plug (18). Tighten plug
(18) to a torque of 54 ± 3 N·m (40 ± 2 lb ft).
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