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Service Repair Manual
Models
414E Backhoe Loader
Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 414E BACKHOE LOADER ELB
Configuration: 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Power Train
Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017
i02489286
Transmission (Power Shift) - Remove
SMCS - 3030-011-PM
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 180-3034 Repair Stand Set 4
B
8S-7615 Pin 2
4C-6486 Stand 2
8S-7641 Tube 2
8S-8048 Saddle 2
C 208-5040 Support Tube 1
D 1U-7505 Hydraulic Jack 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
1. Connect the lock for the boom. Refer to Operation and Maintenance Manual, "Boom Lock".
2. Connect the lock for the swing boom. Operation and Maintenance Manual, "Swing Lock
Pin Control".
3. Connect the lock for the extendable stick. Refer to Operation and Maintenance Manual,
"Extendable Stick Lock Control ".
4. Lower the bucket to the ground. Place the control for the bucket into the FLOAT position.
5. Drain the transmission oil into a suitable container for storage or disposal. Refer to
Operation and Maintenance Manual, "Transmission Oil - Change".
6. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Remove".
7. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) -
Remove and Install".
Illustration 1 g01244146
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Illustration 2 g01244145
8. Raise the machine so that the machine is level and 914 mm (36 inch) off of the floor. Install
Tooling (A) and Tooling (B) under the machine.
Illustration 3 g01244175
9. Install Tooling (A) and Tooling (C) in order to support the engine when the transmission is
removed.
Illustration 4 g01243334
10. Disconnect harness assemblies (1), (2), (3), (4), (5), (6), and (7).
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Illustration 5 g01243338
11. Disconnect harness assemblies (8), (9), and (10).
Illustration 6 g01243656
12. Disconnect harness assembly (13). Remove nuts (12) and (14). Remove solenoids (11) and
(15) and remove the plungers.
Illustration 7 g01243838
13. Disconnect hose assembly (16) from the right side of the transmission.
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Illustration 8 g01243661
14. Disconnect hose assemblies (17), (18), (19), and (20).
Note: Hose assemblies (19) and (20) will remain with the transmission.
Illustration 9 g01243819
15. Remove bolts (21) and place filter assembly (22) to the side. Remove bolts (24) and place
manifold assembly (23) to the side.
Illustration 10 g01243665
16. Remove bolts (26) that retain transmission filler tube (25).
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Illustration 11 g01243666
17. Remove clip (27) that retains transmission filler tube (25). Place transmission filler tube
(25) to the side.
Illustration 12 g01243674
18. Disconnect hose assembly (28). Remove clamp (29) and remove hose (30) from the
hydraulic oil tank.
19. Remove the transmission oil filter. Refer to Operation and Maintenance Manual,
"Transmission Oil Filter - Replace".
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Illustration 13 g01243675
20. Attach Tooling (D) to transmission assembly (31). The weight of the transmission assembly
(31) is approximately 255 kg (562 lb).
Illustration 14 g01243826
21. Remove bolts (32) and cover (33). Remove bolts (34).
Illustration 15 g01243827
22. Rotate flywheel (35) in order to remove bolts (36).
Illustration 16 g01243966
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23. Place a suitable cable strap (37) around drive plate (38) for the converter.
Illustration 17 g01243880
Illustration 18 g01243894
24. Remove nuts (41) and (45). Remove bolts (42) and (46). Remove mounting bolts (39) and
(44) and remove mounts (40) and (43) from each side of transmission assembly (31).
Illustration 19 g01244138
25. Use Tooling (D) in order to remove transmission assembly (31).
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Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 414E BACKHOE LOADER ELB
Configuration: 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders
Power Train
Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017
i02557467
Transmission (Power Shift) - Disassemble
SMCS - 3030-015-PM; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7502 Transmission Repair Stand 1
B 138-7575 Link Bracket 1
C
152-7085(1)
Transmission Shaft Handler 1
189-0409 Shackle As 1
D 1P-0074 Slide Hammer Puller Gp 1
E
8H-0663 Bearing Puller Assembly 1
6V-3010 Puller Gp 1
126-7177 Puller Leg 1
F 1U-6405 Three Jaw Puller 1
G 152-7055 Spring Compressor 1
H 2P-8312 Retaining Ring Pliers 1
(1)
CE Compliant
Start By:
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a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Power
Shift) - Remove".
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g01244665
1. Use a suitable lifting device in order to mount transmission assembly (1) onto Tooling (A).
The weight of transmission assembly (1) is approximately 255 kg (562 lb). Remove cable
strap (3) and remove torque converter (2).
Illustration 2 g01244668
2. Remove hose assemblies (4) and coupler (5).
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Illustration 3 g01244669
Illustration 4 g01244704
3. Remove bolts (6) and plate (7). Remove gear (8).
Illustration 5 g01245246
4. Remove bolts (9) and pump group (10).
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Illustration 6 g01245252
5. Remove seal (11).
Illustration 7 g01245256
6. Remove lip seal (12) from pump group (10).
Illustration 8 g01244672
7. Slide shaft (13) from the transmission.
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Illustration 9 g01244673
8. Remove bolts (14) and solenoid valve assemblies (15). Remove tube assembly (16).
Illustration 10 g01245229
9. Remove valve groups (17) and (18).
Illustration 11 g01245233
10. Remove O-ring seals (19) and (20) from valve group (17).
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Illustration 12 g01245238
11. Remove O-ring seals (21) and (22) from valve group (18).
Illustration 13 g01244677
12. Remove bolts (23) and filter base assembly (24).
Illustration 14 g01245242
13. Remove O-rings (25) from filter base assembly (24).
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Illustration 15 g01244675
14. Remove bolt (26) and front output yoke assembly (27). Remove the gasket.
Illustration 16 g01244674
15. Remove bolt (29) and rear output yoke assembly (30). Remove speed sensor (28).
Illustration 17 g01245260
16. Remove bolts (32) and cover (31).
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Illustration 18 g01245264
17. Remove O-ring seal (33).
Illustration 19 g01245265
18. Remove screen (34).
Illustration 20 g01244679
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Illustration 21 g01245137
19. Attach Tooling (B) and a suitable lifting device to case assembly (35). The weight of case
assembly (35) is approximately 64 kg (140 lb). Remove bolts (36). Use a suitable pry bar in
the slots of the transmission case in order to remove case assembly (35).
Illustration 22 g01244690
20. Remove bearing cups (40), (41), (42), (43) and (44). Remove lip seal (39). Remove tube
assemblies (37) and (38).
21. Remove any shims that may be present under each bearing cup. Record the measurements
of shims in order to aid in the installation procedure.
Illustration 23 g01244691
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Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. Remove front output shaft assembly (45).
Illustration 24 g01280584
23. Use Tooling (C), the washer, and bolt (29) in order to remove rear output shaft (46), shaft
(47), and input shaft (48). The combined weight of rear output shaft (46), shaft (47), and
input shaft (48) is approximately 61 kg (135 lb).
Illustration 25 g01245326
24. Remove reverse shaft assembly (49).
Illustration 26 g01245327
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Caterpillar Cat 414E Backhoe Loader (Prefix ELB) Service Repair Manual Instant Download.pdf

  • 2. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 414E BACKHOE LOADER ELB Configuration: 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017 i02489286 Transmission (Power Shift) - Remove SMCS - 3030-011-PM Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 180-3034 Repair Stand Set 4 B 8S-7615 Pin 2 4C-6486 Stand 2 8S-7641 Tube 2 8S-8048 Saddle 2 C 208-5040 Support Tube 1 D 1U-7505 Hydraulic Jack 1 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. 1/9 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. 1. Connect the lock for the boom. Refer to Operation and Maintenance Manual, "Boom Lock". 2. Connect the lock for the swing boom. Operation and Maintenance Manual, "Swing Lock Pin Control". 3. Connect the lock for the extendable stick. Refer to Operation and Maintenance Manual, "Extendable Stick Lock Control ". 4. Lower the bucket to the ground. Place the control for the bucket into the FLOAT position. 5. Drain the transmission oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Transmission Oil - Change". 6. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Remove". 7. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install". Illustration 1 g01244146 2/9 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 2 g01244145 8. Raise the machine so that the machine is level and 914 mm (36 inch) off of the floor. Install Tooling (A) and Tooling (B) under the machine. Illustration 3 g01244175 9. Install Tooling (A) and Tooling (C) in order to support the engine when the transmission is removed. Illustration 4 g01243334 10. Disconnect harness assemblies (1), (2), (3), (4), (5), (6), and (7). 3/9 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 5 g01243338 11. Disconnect harness assemblies (8), (9), and (10). Illustration 6 g01243656 12. Disconnect harness assembly (13). Remove nuts (12) and (14). Remove solenoids (11) and (15) and remove the plungers. Illustration 7 g01243838 13. Disconnect hose assembly (16) from the right side of the transmission. 4/9 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 8 g01243661 14. Disconnect hose assemblies (17), (18), (19), and (20). Note: Hose assemblies (19) and (20) will remain with the transmission. Illustration 9 g01243819 15. Remove bolts (21) and place filter assembly (22) to the side. Remove bolts (24) and place manifold assembly (23) to the side. Illustration 10 g01243665 16. Remove bolts (26) that retain transmission filler tube (25). 5/9 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 11 g01243666 17. Remove clip (27) that retains transmission filler tube (25). Place transmission filler tube (25) to the side. Illustration 12 g01243674 18. Disconnect hose assembly (28). Remove clamp (29) and remove hose (30) from the hydraulic oil tank. 19. Remove the transmission oil filter. Refer to Operation and Maintenance Manual, "Transmission Oil Filter - Replace". 6/9 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 13 g01243675 20. Attach Tooling (D) to transmission assembly (31). The weight of the transmission assembly (31) is approximately 255 kg (562 lb). Illustration 14 g01243826 21. Remove bolts (32) and cover (33). Remove bolts (34). Illustration 15 g01243827 22. Rotate flywheel (35) in order to remove bolts (36). Illustration 16 g01243966 7/9 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. 23. Place a suitable cable strap (37) around drive plate (38) for the converter. Illustration 17 g01243880 Illustration 18 g01243894 24. Remove nuts (41) and (45). Remove bolts (42) and (46). Remove mounting bolts (39) and (44) and remove mounts (40) and (43) from each side of transmission assembly (31). Illustration 19 g01244138 25. Use Tooling (D) in order to remove transmission assembly (31). 8/9 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 414E BACKHOE LOADER ELB Configuration: 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13 Publication Date -01/07/2017 Date Updated -13/07/2017 i02557467 Transmission (Power Shift) - Disassemble SMCS - 3030-015-PM; 3066-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7502 Transmission Repair Stand 1 B 138-7575 Link Bracket 1 C 152-7085(1) Transmission Shaft Handler 1 189-0409 Shackle As 1 D 1P-0074 Slide Hammer Puller Gp 1 E 8H-0663 Bearing Puller Assembly 1 6V-3010 Puller Gp 1 126-7177 Puller Leg 1 F 1U-6405 Three Jaw Puller 1 G 152-7055 Spring Compressor 1 H 2P-8312 Retaining Ring Pliers 1 (1) CE Compliant Start By: 1/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Power Shift) - Remove". Note: The transmission will be disassembled in major components. The major components will then be disassembled. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Illustration 1 g01244665 1. Use a suitable lifting device in order to mount transmission assembly (1) onto Tooling (A). The weight of transmission assembly (1) is approximately 255 kg (562 lb). Remove cable strap (3) and remove torque converter (2). Illustration 2 g01244668 2. Remove hose assemblies (4) and coupler (5). 2/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 3 g01244669 Illustration 4 g01244704 3. Remove bolts (6) and plate (7). Remove gear (8). Illustration 5 g01245246 4. Remove bolts (9) and pump group (10). 3/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 6 g01245252 5. Remove seal (11). Illustration 7 g01245256 6. Remove lip seal (12) from pump group (10). Illustration 8 g01244672 7. Slide shaft (13) from the transmission. 4/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 9 g01244673 8. Remove bolts (14) and solenoid valve assemblies (15). Remove tube assembly (16). Illustration 10 g01245229 9. Remove valve groups (17) and (18). Illustration 11 g01245233 10. Remove O-ring seals (19) and (20) from valve group (17). 5/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 12 g01245238 11. Remove O-ring seals (21) and (22) from valve group (18). Illustration 13 g01244677 12. Remove bolts (23) and filter base assembly (24). Illustration 14 g01245242 13. Remove O-rings (25) from filter base assembly (24). 6/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 15 g01244675 14. Remove bolt (26) and front output yoke assembly (27). Remove the gasket. Illustration 16 g01244674 15. Remove bolt (29) and rear output yoke assembly (30). Remove speed sensor (28). Illustration 17 g01245260 16. Remove bolts (32) and cover (31). 7/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 18 g01245264 17. Remove O-ring seal (33). Illustration 19 g01245265 18. Remove screen (34). Illustration 20 g01244679 8/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Illustration 21 g01245137 19. Attach Tooling (B) and a suitable lifting device to case assembly (35). The weight of case assembly (35) is approximately 64 kg (140 lb). Remove bolts (36). Use a suitable pry bar in the slots of the transmission case in order to remove case assembly (35). Illustration 22 g01244690 20. Remove bearing cups (40), (41), (42), (43) and (44). Remove lip seal (39). Remove tube assemblies (37) and (38). 21. Remove any shims that may be present under each bearing cup. Record the measurements of shims in order to aid in the installation procedure. Illustration 23 g01244691 9/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(SE... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
  • 20. 22. Remove front output shaft assembly (45). Illustration 24 g01280584 23. Use Tooling (C), the washer, and bolt (29) in order to remove rear output shaft (46), shaft (47), and input shaft (48). The combined weight of rear output shaft (46), shaft (47), and input shaft (48) is approximately 61 kg (135 lb). Illustration 25 g01245326 24. Remove reverse shaft assembly (49). Illustration 26 g01245327 10/39 414E Backhoe Loader ELB00001-UP (MACHINE) POWERED BY 3054 Engine(S... 2019/12/1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...